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Motorbike petrol tank repair?

Posted: 25 Jun 2013, 18:33
by John Potter
Hi,

I have a nasty hole in the bottom of my bike's petrol tank.....only found it when the filler that was in it (and which I did not know about !) started leaking.

I tried the Plastic Padding fuel tank repair epoxy, lasted 10 days before the petrol ate through. Does anybody have any better solutions ? Is JB Weld any better ? I have a suspicion that the bio-fuel in the pump gas these days is eating through epoxy type fixes and slosh sealants.

I know that getting it welded is the best solution, but that's a bit specialist and expensive, and difficult to find someone willing to weld a large potentially explosive thing :run .

And no, I cant find a cheap 2nd hand one - its a 1988 650cc Africa Twin RD03 and there are only a few in the country.

All ideas gratefully received

Re: Motorbike petrol tank repair?

Posted: 25 Jun 2013, 19:12
by Wychall
How about this? Even has a link to an article on how to repair a tank.

http://www.frost.co.uk/por15-motorcycle ... r-kit.html

Good luck :ok

Re: Motorbike petrol tank repair?

Posted: 25 Jun 2013, 19:58
by Plasticman
can you stick a picky up? its no big deal to repair, may be able to help you
mm

Re: Motorbike petrol tank repair?

Posted: 25 Jun 2013, 20:04
by Thorgills
John Potter wrote: I know that getting it welded is the best solution, but that's a bit specialist and expensive, and difficult to find someone willing to weld a large potentially explosive thing :run .

They're not as bad as you may think - if the MM maestro can't help I can put you in touch with one of my subbies who would be able to help.

Re: Motorbike petrol tank repair?

Posted: 25 Jun 2013, 20:54
by KINGPRAWN
There is a special resin that's advertised in the classic bike mags and its fantastic.. Use some Ali mesh if the hole is a bit on the large size.

Re: Motorbike petrol tank repair?

Posted: 26 Jun 2013, 08:16
by bluedirtydigit
Don't waste your money have it welded, costs a bit more but if done properly will last years unlike the fillers, then seal it with tank sealer if it's rusty enough to rot it will definitely need sealing.

Re: Motorbike petrol tank repair?

Posted: 26 Jun 2013, 08:33
by Plasticman
costs nowt but postage to have it welded, :D
mm

Re: Motorbike petrol tank repair?

Posted: 26 Jun 2013, 08:42
by Wychall
metalmick8y wrote:costs nowt but postage to have it welded, :D
mm

Don't blow yourself up Mike, we need you too much :shock:

Re: Motorbike petrol tank repair?

Posted: 26 Jun 2013, 08:45
by Plasticman
rubbish mark :lol: nothing difficult about doing fuel tanks, hard bit is they are super thin steel , be easier if it was an ally one but.............
mm

Re: Motorbike petrol tank repair?

Posted: 26 Jun 2013, 20:11
by John Potter
I'll pop a picture up at the weekend - up to my nuts in being made redundant at the moment :-(...

Cheers for the advice so far