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Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 18:49
by maxstu
Got to put this on hold for now. Away until for week helpelping relatives in Chichester until weds. Then assisting with my nephews business until sat. Never knew one could be so busy when out of work
Bummer timing but arranged many moons ago
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 18:57
by maxstu
Sold my spare (just in case) three way fridge. So splashed out at Machine Mart in Deal.

Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 19:03
by itchyfeet
itchyfeet wrote:
I have a crank gear puller you can borrow, 50 quid to buy.
this is the single most expensive tool, happy to post it to you post it back to me.
better to swap that crappy gear off
https://www.vwheritage.com/113105209-cr ... r-vw-spare" onclick="window.open(this.href);return false;
worth asking Andrew he may well have a crank gear and a camshaft
ajsimmo wrote:I've got a load of good used wbx parts here. If you need anything give me a shout.
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Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 19:09
by itchyfeet
or on second thoughts if you have a spare crank take the gear off that
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 19:57
by maxstu
itchyfeet wrote:or on second thoughts if you have a spare crank take the gear off that
Thanks for offer Paul. I do have a spare crank. But need to check its the same. I was informed its from a 1988 DF1900. So not sure it will. Friend in Biggin Hill can remove and refit gear.

Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 20:07
by maxstu
maxstu wrote:Thanks Paul, l have a spare crank indoor. Camshaft lobes look okay to the eye..yet badly pitted elsewhere. Now l need to start measuring specs on components.

Please give me your views on camshaft wear. Should l reuse with a new ring gear? Or junk this and get a good solid second hand one.
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 20:37
by itchyfeet
it's well worn but it still has life left, it really depends on the price for a gear or a complete cam, most people are not swapping gears so you might get a cam for the same price as a gear.
have a look what gear size it it?
number stamped in
P1040641 by
Paul_Barr, on Flickr
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 20:42
by itchyfeet
maxstu wrote:itchyfeet wrote:or on second thoughts if you have a spare crank take the gear off that
Thanks for offer Paul. I do have a spare crank. But need to check its the same. I was informed its from a 1988 DF1900. So not sure it will. Friend in Biggin Hill can remove and refit gear.
I'll have a look at that in more detail tomorrow, do you have a pic of your removed crank same scale?
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 20:52
by maxstu
Its in unlit garage half a mile away. Will post photos tomorrow
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 20:54
by maxstu
maxstu wrote:maxstu wrote:Thanks Paul, l have a spare crank indoor. Camshaft lobes look okay to the eye..yet badly pitted elsewhere. Now l need to start measuring specs on components.

Please give me your views on camshaft wear. Should l reuse with a new ring gear? Or junk this and get a good solid second hand one.
Has anyone got a photo of a knackered camshaft as reference? I would have chucked this in the bin.
Meanwhile will PM Andrew at Campershack once l check number on camshaft gear ring
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 21:18
by itchyfeet
maxstu wrote:
Has anyone got a photo of a knackered camshaft as reference? I would have chucked this in the bin.
here you go

Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 21:44
by itchyfeet
only jokin
it's worn but cheap chinese repro cam won't out live this one
(edited) OEM cams are available as Andrew points out but very expensive and out of your budget.
No OEM 2.1 cams left
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 16 Feb 2019, 22:25
by 300CE
Might be worth having a chat with Newman Cams Stu - based in Farnborough so not far:
http://www.newman-cams.com" onclick="window.open(this.href);return false;
Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 17 Feb 2019, 08:13
by ajsimmo
DF crank is identical. There are only two WBX cranks, 69mm for 1.9s and 76mm for 2.1s.
Don't buy a new crank gear from heritage, they're not fit for purpose.
I'd bin the cam. New +1 and +2 still available, but not cheap! (+2 €369!)
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Re: Virgin DG1900 Stripdown With Photos. Oooer!
Posted: 17 Feb 2019, 08:24
by ajsimmo
If you know your gear size, I might have a DG cam that's a bit better. Perhaps something in between good enough to regrind, and bad enough to bin. What lifters are you going to use? New hydros from BW?
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