Doing my own service - 2l Aircooled
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Re: Doing my own service - 2l Aircooled
Forgive me if I repeat anything....but things that have been missed!
Tappet clearance was mentioned I know but this is important.
CO timing and carb setup
Brakes....remove front pads...free off callipers, rebuild with copperslip, general check
Remove rear drums, clean out dust, lube back plate contact points (copperslip) check for wheel cylinder weep, rebuild and PROPERLY adjust (slacken off hand brake cable first)
Change brake fluid (every two years)
Consider re-packing front wheel bearings or at least checking the adjustment
Gearbox oil only every 60,000miles
Drive belts, condition and tension
Battery electrolyte level
Battery terminals (smear with vasoline or holts non crode)
Spray WD40 into locks
Lube hinges and locks generally
Adjust washer jet aim (engine running)
Top up washer bottles
Top up coolant (Drain flush and re-fill every two to three years, longer if long life antifreeze used)
Top up power steering (if fitted)
Torque wheel bolts after refitting
Tyre pressure check and adjust
There are loads more service items but mostly these are visual CHECKS for wear/play and condition: steering, suspension, exhaust, seat belts, seat runners, lights, horn, wipers, blowers, brakes condition including flexi hoses and metal pipes, driveshafts boots etc, clutch, door closing, locks, interior and exterior lights, glove box, heater and blower controls, tyres etc
Martin
Tappet clearance was mentioned I know but this is important.
CO timing and carb setup
Brakes....remove front pads...free off callipers, rebuild with copperslip, general check
Remove rear drums, clean out dust, lube back plate contact points (copperslip) check for wheel cylinder weep, rebuild and PROPERLY adjust (slacken off hand brake cable first)
Change brake fluid (every two years)
Consider re-packing front wheel bearings or at least checking the adjustment
Gearbox oil only every 60,000miles
Drive belts, condition and tension
Battery electrolyte level
Battery terminals (smear with vasoline or holts non crode)
Spray WD40 into locks
Lube hinges and locks generally
Adjust washer jet aim (engine running)
Top up washer bottles
Top up coolant (Drain flush and re-fill every two to three years, longer if long life antifreeze used)
Top up power steering (if fitted)
Torque wheel bolts after refitting
Tyre pressure check and adjust
There are loads more service items but mostly these are visual CHECKS for wear/play and condition: steering, suspension, exhaust, seat belts, seat runners, lights, horn, wipers, blowers, brakes condition including flexi hoses and metal pipes, driveshafts boots etc, clutch, door closing, locks, interior and exterior lights, glove box, heater and blower controls, tyres etc
Martin
On wings like angels whispers sweet
my heart it feels a broken beat
Touched soul and hurt lay wounded deep
Brown eyes are lost afar now sleep xxHayleyxx
my heart it feels a broken beat
Touched soul and hurt lay wounded deep
Brown eyes are lost afar now sleep xxHayleyxx
Re: Doing my own service - 2l Aircooled
The oil filter simply uncrews by turning the whole thing anti clockwise. Sometimes you can do this by hand but often you will need a tool as they can be really tight.samk wrote:thanks 72bug,
what tools do you need for the oil filter then and how doy ou remove it? dont think it's explained that well in the Haynes - will double check though!
There are different sorts but something like this http://cgi.ebay.co.uk/Heavy-Duty-OIL-FI ... 2ea8307b4b.
This is a chain rachet but sometimes they just have a strap rather than a chain. Your local motor shop or Halfords should sell them.They wrap around the filter to give you extra purchase and leverage.
Martin.
Diesel is an engine not a fuel.
I liked camping so much I went full time.
Diesel is an engine not a fuel.
I liked camping so much I went full time.
Re: Doing my own service - 2l Aircooled
thanks Martin. My head's going to explode now!! that must take quite a while to do.
Think I'll do the basics for now and get someone to show me the other things at some point
Think I'll do the basics for now and get someone to show me the other things at some point
83 2ltr Air-Cooled Autohomes Kamper. Kamper roof died. Fitted an original Westy Pop-top.
- ermie571
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Re: Doing my own service - 2l Aircooled
hehe....which is why I went for the one job at a time approach!!
I mean....I'm up as far as making the pre-service cuppa!!!
Good luck
Em
x
I mean....I'm up as far as making the pre-service cuppa!!!
Good luck
Em
x
2.1 DJ 1990 Caravelle (died and gone to heaven)
2.0 AGG (1997 ish) 1984 transporter LPG
2.0 AGG (1997 ish) 1984 transporter LPG
Re: Doing my own service - 2l Aircooled
Red Westie wrote:The oil filter simply uncrews by turning the whole thing anti clockwise. Sometimes you can do this by hand but often you will need a tool as they can be really tight.
There are different sorts but something like this http://cgi.ebay.co.uk/Heavy-Duty-OIL-FI ... 2ea8307b4b" onclick="window.open(this.href);return false;.
ordered one so 1 step closer to doing the service

83 2ltr Air-Cooled Autohomes Kamper. Kamper roof died. Fitted an original Westy Pop-top.
Re: Doing my own service - 2l Aircooled
In which case you probably won't need it and it'll come undone easily by hand.samk wrote:Red Westie wrote:The oil filter simply uncrews by turning the whole thing anti clockwise. Sometimes you can do this by hand but often you will need a tool as they can be really tight.
There are different sorts but something like this http://cgi.ebay.co.uk/Heavy-Duty-OIL-FI ... 2ea8307b4b" onclick="window.open(this.href);return false;.
ordered one so 1 step closer to doing the service

Martin.
Diesel is an engine not a fuel.
I liked camping so much I went full time.
Diesel is an engine not a fuel.
I liked camping so much I went full time.
Re: Doing my own service - 2l Aircooled
yep, always the way! at least i'll be able to attack innocent people in the street with it or take it as an accessory to a bondage party. that thing looks mean!
83 2ltr Air-Cooled Autohomes Kamper. Kamper roof died. Fitted an original Westy Pop-top.
Re: Doing my own service - 2l Aircooled
samk wrote:yep, always the way! at least i'll be able to attack innocent people in the street with it or take it as an accessory to a bondage party. that thing looks mean!



Martin.
Diesel is an engine not a fuel.
I liked camping so much I went full time.
Diesel is an engine not a fuel.
I liked camping so much I went full time.
- Tatty Chap
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Re: Doing my own service - 2l Aircooled
All good unless your the unlucky chump (me) who has a sump bolt thats stuck.
I syphoned off a good lot, but thats gonna leave all the crud in the sump :S
HELP !
I syphoned off a good lot, but thats gonna leave all the crud in the sump :S
HELP !
2.0l 1983 Aircooled Hitop
Re: Doing my own service - 2l Aircooled
Yup. Mine too. Garage job for my next oil change I'm afraid.Tatty Chap wrote:All good unless your the unlucky chump (me) who has a sump bolt thats stuck.
I syphoned off a good lot, but thats gonna leave all the crud in the sump :S
HELP !
Martin.
Diesel is an engine not a fuel.
I liked camping so much I went full time.
Diesel is an engine not a fuel.
I liked camping so much I went full time.
Re: Doing my own service - 2l Aircooled
would plus gas help?
83 2ltr Air-Cooled Autohomes Kamper. Kamper roof died. Fitted an original Westy Pop-top.
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Re: Doing my own service - 2l Aircooled
I love this stuff about getting special tools to do something very simple like opening an oil filter, its all fine to have these things but by the time you have found it and cleaned it off afterwards etc you could;
twist a cloth/rag into a loose rope type shape 12-18 inches long
wind around the filter 1.5 times
pull the end that will allow anticlockwise motion to open the filter
keeping tension on other side friction will grip any oil filter
Hey presto, easiest most convenient method to open an oil filter
twist a cloth/rag into a loose rope type shape 12-18 inches long
wind around the filter 1.5 times
pull the end that will allow anticlockwise motion to open the filter
keeping tension on other side friction will grip any oil filter
Hey presto, easiest most convenient method to open an oil filter
1984 1.9 DG WBX, 4 speed gearbox, Goes by Bugster.. in Dublin
- bigherb
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Re: Doing my own service - 2l Aircooled
collins_sh wrote:I love this stuff about getting special tools to do something very simple like opening an oil filter, its all fine to have these things but by the time you have found it and cleaned it off afterwards etc you could;
twist a cloth/rag into a loose rope type shape 12-18 inches long
wind around the filter 1.5 times
pull the end that will allow anticlockwise motion to open the filter
keeping tension on other side friction will grip any oil filter
Hey presto, easiest most convenient method to open an oil filter
Not if the filter is recessed like a 2ltr.
1982 Camper 1970 1500 Beetle Various Skoda's, Ariel Arrow
- tobydog
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Re: Doing my own service - 2l Aircooled
Useful for using with an extension bar for recessed filters :
http://www.amazon.co.uk/Draper-13771-Fi ... B0001K9PF0" onclick="window.open(this.href);return false;
To quote Henry Ford I believe, "If you need a tool and don't buy it, you'll end up paying for it and not have it".
http://www.amazon.co.uk/Draper-13771-Fi ... B0001K9PF0" onclick="window.open(this.href);return false;
To quote Henry Ford I believe, "If you need a tool and don't buy it, you'll end up paying for it and not have it".
Knowledge is power
1970 CU
1970 CU
- xpress
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Re: Doing my own service - 2l Aircooled
good list but are you sure wd40 is ok for the locks? i read somewhere that graphite for the locks?
Das AutoWagen.