Hello,
At work we regularly have to weld in keyways and pulleys. (major manufacturer of Agricultural machinery)
Ensure that the key ends are visible. Clean/degrease the components.
Clamp key firmly in position and confirm that the pulley fits.Mag weld (250 amps 32 volts 10.6 metres/min wire feed @1mm diameter) one spot at either end of key.
Remove any weld spatter on the shaft.
Robert is then your father's brother.
Cordialement.
Not VW but about welding on leccy motor shaft....
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- sarran1955
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