Bodywork, Seats & Glass

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Most liked posts	Author	Posted	Liked	Forum
Ideas for making the curve at the end of the gutter?	SurfT25	01 Jan 2026, 13:19	Once this week	Bodywork, Seats & Glass
Ideas for making the curve at the end of the gutter?	Plasticman	19 Nov 2025, 21:47	Once this week	Bodywork, Seats & Glass

Topics

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Last post

Lanolin underbody protection

Last post by jebiga41 « 29 Jul 2023, 12:51

by jebiga41 » 29 Jul 2023, 12:51

So this morning I have been mainly covering the underside of my new van and me with
Lanotec HD it has a number of interesting properties as well as...

0 Replies

45009 Views

Last post by jebiga41
29 Jul 2023, 12:51
Welding rods

Last post by Jeff J « 26 Jul 2023, 05:00
Replies: 4
by kentishvanman » 20 Jul 2023, 09:48

Has anyone tried the welding rods that just need a blowtorch to melt? Have seen some adverts recently and thought they might be ok for some light...

4 Replies

8076 Views

Last post by Jeff J
26 Jul 2023, 05:00
Fibre glass repair kits

Last post by TONYT25T25 « 16 Jul 2023, 16:41
Replies: 7
by TONYT25T25 » 08 Jun 2023, 18:53

I intend to attempt repairs to the bottom of my doors using glass fibre matting. Having used it in the past I found the matting bits separated making...

7 Replies

9313 Views

Last post by TONYT25T25
16 Jul 2023, 16:41
Pop Top Improvement

Last post by colinthefox « 12 Jul 2023, 19:58
Replies: 1
by peteinnit » 12 Jul 2023, 08:23

Hi all,
Just wondering if anyone has the same pop top as me, the van used to have a 'CI' badge on it which is who I assume did the conversion. It's a...

1 Replies

7210 Views

Last post by colinthefox
12 Jul 2023, 19:58
Locks barrel removal

Last post by alewing « 11 Jul 2023, 19:01
Replies: 15
by clone123 » 25 Nov 2019, 12:12
1

2
Help needed hi I'm just changing all the locks on my van I've change the ignition barrel and the driver's door locks wafers so they are on the same...
15 Replies

15632 Views

Last post by alewing
11 Jul 2023, 19:01
Body shop in Newcastle/ Blyth

Last post by CoalMarx « 10 Jul 2023, 13:17
Replies: 5
by CoalMarx » 15 Feb 2023, 18:57

Can anyone recommend one round here? The cheapest quote i've had so far is £4300 and that's with all prep done, new seam sealant, zinc primed and...

5 Replies

8398 Views

Last post by CoalMarx
10 Jul 2023, 13:17
Light gaskets

Last post by multisi « 05 Jul 2023, 07:57
Replies: 2
by CoalMarx » 05 Jul 2023, 07:48

Hi all,

I'm putting Ethel back together after the respray - putting the lights on but it feels like they should have rubber gaskets between them and...

2 Replies

7203 Views

Last post by multisi
05 Jul 2023, 07:57
Help and advice on bodywork issues

Last post by mariner « 05 Jul 2023, 07:46
Replies: 2
by mariner » 12 Jun 2023, 20:02

Hi. Two years ago I had my van resprayed. Unfortunately, it didn't go too well with a number of significant issues with the initial paint job that...

2 Replies

7391 Views

Last post by mariner
05 Jul 2023, 07:46
1986 Holdsworth Villa3 poptop roof movement

Last post by ctjfb « 25 Jun 2023, 18:46
Replies: 2
by ctjfb » 13 May 2023, 08:19

I happened to notice yesterday that there is a slight movement of the whole pop-top roof assembly against the van roof.

I was driving down the road...

2 Replies

7438 Views

Last post by ctjfb
25 Jun 2023, 18:46
Sliding door upper guide piece

Last post by mariner « 21 Jun 2023, 14:04
Replies: 2
by mariner » 21 Jun 2023, 10:14

Hi all. Have some annoying rattling somewhere in the upper door area that I'm struggling to pin down. My upper guide arm has a ball bearing on the...

2 Replies

7212 Views

Last post by mariner
21 Jun 2023, 14:04
Rear windows seal installation

Last post by pleasestartnow « 17 Jun 2023, 18:49
Replies: 18
by pleasestartnow » 11 May 2023, 19:06
1

2
Hi folks,

Quick question. After getting some rust fixed the welder pointed out the rear side window seals had to be taken out when they were doing...
18 Replies

16843 Views

Last post by pleasestartnow
17 Jun 2023, 18:49
Wooden Rock and Roll bed

Last post by pleasestartnow « 16 Jun 2023, 15:25
Replies: 23
by pleasestartnow » 29 May 2023, 20:37
1

2
Hi folks, I have rock and roll bed brackets and want to build a new full width bed. My previous bed was just bits of seperate osb board. It was fine...
23 Replies

16373 Views

Last post by pleasestartnow
16 Jun 2023, 15:25
door seals

Last post by Gixerman60 « 15 Jun 2023, 16:18

by Gixerman60 » 15 Jun 2023, 16:18

Fitted new ones a few weeks ago. Managed without fully removing doors, just disconnected door straps, and loosened hinge and latch bolts/screws....

0 Replies

44849 Views

Last post by Gixerman60
15 Jun 2023, 16:18
Welding...

Last post by Wilf1988 « 10 Jun 2023, 15:26
Replies: 29
by Wilf1988 » 14 Apr 2023, 10:08
1

2
Hello guys, I'm a new member and need some help!
I have a 1988 t25 autosleeper... with rust.
She has holes behind the fuel filler and in front of the...
29 Replies

24718 Views

Last post by Wilf1988
10 Jun 2023, 15:26
Window and door seals

Last post by JeffRoo « 04 Jun 2023, 08:19
Replies: 5
by JeffRoo » 18 Dec 2022, 09:55

Hi all
my 84 Caravelle is in the body shop….yey! But I’m going to need all new seals as the originals are shot. All are factory and the windows have...

5 Replies

6797 Views

Last post by JeffRoo
04 Jun 2023, 08:19
Tailgate Sill rust

Last post by multisi « 03 Jun 2023, 15:03
Replies: 3
by droftardis » 31 May 2023, 14:54

Hey all,

So as you'll see from the pictures below, I pretty much need to replace the sills on the tailgate. It's the part when you open the...

3 Replies

4156 Views

Last post by multisi
03 Jun 2023, 15:03
Insulation sequence question

Last post by pleasestartnow « 28 May 2023, 14:11
Replies: 4
by pleasestartnow » 28 May 2023, 07:39

Hi folks,

So my van just passed the cvrt test and now it’s time to put it back together before heading away. I had to take out previous insulation...

4 Replies

2205 Views

Last post by pleasestartnow
28 May 2023, 14:11
Window chrome trim install help needed

Last post by ZsZ « 27 May 2023, 14:02
Replies: 5
by ZsZ » 27 May 2023, 05:04

I will put back the rear hatch window today after rust treatment.
With new rubber and chrome trim from VW-classicparts.

My question is do I install...

5 Replies

1459 Views

Last post by ZsZ
27 May 2023, 14:02
Rear 1/4 panels same all years?

Last post by Robsey « 27 May 2023, 13:20
Replies: 4
by T25boy71 » 27 May 2023, 11:11

So I’m going to pick up some nos panels for my van which is a 1988 panel van converted to a camper,
the panel in question is the near side rear 1/4...

4 Replies

1339 Views

Last post by Robsey
27 May 2023, 13:20
Whitestar side planks

Last post by stephen t25 « 26 May 2023, 20:08
Replies: 4
by stephen t25 » 26 May 2023, 18:50

Hi all,

It’s been a while, my Whitestar is getting unmothballed and hopefully getting some new paint and a new lease of life, I need to remove the...

4 Replies

1310 Views

Last post by stephen t25
26 May 2023, 20:08
Gutter sealant and high top trim

Last post by longchops « 26 May 2023, 07:28
Replies: 17
by salgarfi » 23 Jun 2018, 13:25
1

2
Hello All,

The sealant in the gutter of my high top AutoSleeper Trident isn't as good as it could be, so which sealant should I use, and how high...
17 Replies

9813 Views

Last post by longchops
26 May 2023, 07:28
Metal thickness.

Last post by Jim San « 25 May 2023, 18:08
Replies: 14
by SurfT25 » 24 Feb 2023, 16:59

Need to repair holes at passenger rear and driver front jacking points.
What grade/thickness metal plate do I need to shape and weld to theses...

14 Replies

2815 Views

Last post by Jim San
25 May 2023, 18:08
Best place to find welding practice pieces

Last post by RogerT « 25 May 2023, 14:47
Replies: 6
by Bryce » 17 May 2023, 09:57

So I took the leap and bought a decent mig welder and have been practicing on thicker bits of steel.

What can I use to practice that will be Closest...

6 Replies

1591 Views

Last post by RogerT
25 May 2023, 14:47
Fuel tank difference

Last post by Rosie n' Jim « 24 May 2023, 06:02
Replies: 6
by Smudgersmith » 23 May 2023, 16:59

Whats the difference between this tank and an injection tank just wondering if i could just put a bigger outlet on it asits a good tank

6 Replies

1670 Views

Last post by Rosie n' Jim
24 May 2023, 06:02
Need welding Cardiff area

Last post by Catgutgirl « 22 May 2023, 11:45
Replies: 2
by Catgutgirl » 09 May 2023, 20:59

First time on here. So been assessing what needs doing on my van. List is getting long but still love it. I live in South East of Wales. Where's the...

2 Replies

1158 Views

Last post by Catgutgirl
22 May 2023, 11:45
Tailgate latch

Last post by ZsZ « 18 May 2023, 07:38
Replies: 1
by pertwoodpie » 17 May 2023, 21:59

Hello this is from our recently purchased 2987 t25 high top camper
The lock turns as should and is the correct one for the year but it will not lock...

1 Replies

1042 Views

Last post by ZsZ
18 May 2023, 07:38
Auto Sleeper decals/stripes

Last post by sauce1001 « 17 May 2023, 14:33
Replies: 2
by sauce1001 » 16 May 2023, 17:12

I'm getting replacement decals for my van to spruce it up and want to ensure I get the right period colours.
It's a 1985 van, I think it should be...

2 Replies

1250 Views

Last post by sauce1001
17 May 2023, 14:33
Devon pop top roof seal

Last post by droftardis « 17 May 2023, 09:01
Replies: 3
by LeeCarey » 05 Mar 2022, 18:28

Hi all, finding it hard to locate a replacement for my degraded seal between the metal roof and Devon pop top. I can find those which attach to the...

3 Replies

1533 Views

Last post by droftardis
17 May 2023, 09:01
Un wanted visitors

Last post by Oldiebut goodie « 13 May 2023, 17:31
Replies: 6
by Itsblue » 13 May 2023, 14:29

I was away at Brean sands last weekend and while booking up the electric, I put mine under the van as I didn’t want a flap or a whole in the side
I...

6 Replies

1702 Views

Last post by Oldiebut goodie
13 May 2023, 17:31
Rear side window apertures - double-skin?

Last post by Safari « 09 May 2023, 19:48
Replies: 9
by Safari » 09 May 2023, 10:26

I own a Devon conversion, T25 1.6 turbo diesel, under restoration. Can anyone help me with this odd one? My rear side window apertures are not single...

9 Replies

1816 Views

Last post by Safari
09 May 2023, 19:48
Tailgate gas struts with a Bike rack

Last post by RogerT « 06 May 2023, 19:49
Replies: 5
by keynsham1 » 04 May 2023, 13:45

I have standard gas struts on my tailgate. they are not very old but struggle to hold the tailgate up and totally fail when the bike rack is fitted...

5 Replies

1673 Views

Last post by RogerT
06 May 2023, 19:49
Rust prevention and curing

Last post by Robsey « 06 May 2023, 18:33
Replies: 5
by TONYT25T25 » 14 Apr 2023, 09:44

Waiting for drier weather to do the usual rust repairs in the usual places. I normally wire brush or sand the area before treating with Kurust then...

5 Replies

1894 Views

Last post by Robsey
06 May 2023, 18:33
Fuel Tank Condition

Last post by The Hairy Camper « 06 May 2023, 18:30
Replies: 3
by The Hairy Camper » 06 May 2023, 16:10

So I bought some nice new stainless steel coolant pipes for my van.

I just removed the fuel tank to fit them, overall the tank looks in pretty good...

3 Replies

1256 Views

Last post by The Hairy Camper
06 May 2023, 18:30
old faded grille - how to bring life back?

Last post by Shinnster « 04 May 2023, 15:33
Replies: 5
by Shinnster » 02 May 2023, 01:24

Hi

I have acquired another grille for my van as mine is held on with zip ties at the bottom, but its quite old and faded.
what have people done in...

5 Replies

1727 Views

Last post by Shinnster
04 May 2023, 15:33
window seals

Last post by RichK213 « 03 May 2023, 13:43
Replies: 3
by RichK213 » 03 May 2023, 10:21

Hello all, havent posted on here in a long time. So after bringing my camper out of storage and seeing a fair bit of water in the camper after some...

3 Replies

1379 Views

Last post by RichK213
03 May 2023, 13:43
Seat Belt Bolt size?

Last post by herman_t25 « 03 May 2023, 08:49
Replies: 4
by herman_t25 » 02 May 2023, 19:40

Hi All,

long shot but does any one know what size the seatbelt buckle bolt is that screws into the seat tubs? there's a a threaded nut inside that...

4 Replies

1356 Views

Last post by herman_t25
03 May 2023, 08:49
Captains chair workaround

Last post by Robsey « 01 May 2023, 13:40
Replies: 2
by DevonAid » 01 May 2023, 10:42

Great little tip posted a few years ago that I've only just discovered: passenger seat can be easily removed from its runner and rotated 180 degrees,...

2 Replies

1229 Views

Last post by Robsey
01 May 2023, 13:40
Paint rub/fade

Last post by BambooBilly « 27 Apr 2023, 18:51
Replies: 4
by BambooBilly » 27 Apr 2023, 08:09

We’ve recently been away for 4 days with the awning rubbing against the cab door, which seems to have left a lighter section of paint. Has it taken...

4 Replies

1513 Views

Last post by BambooBilly
27 Apr 2023, 18:51
Viewing van tonight - bodywork advice

Last post by nicktennear « 25 Apr 2023, 18:29
Replies: 8
by Walma » 24 Apr 2023, 10:59

Hi! I’m viewing a 1985 vw t25 this evening and wondering if anybody could take a look at the pictures and let me know as best as possible if this...

8 Replies

1941 Views

Last post by nicktennear
25 Apr 2023, 18:29
rear inner wheel arch

Last post by ZsZ « 23 Apr 2023, 18:24
Replies: 11
by ZsZ » 16 Apr 2023, 15:53

The body guy who replaced my rear arch 15 years ago used seam sealer at the old inner - new outer arch joint as the weld spots were 1.5-2 inches...

11 Replies

2105 Views

Last post by ZsZ
23 Apr 2023, 18:24
Missing Floor Panel

Last post by davidoft1 « 22 Apr 2023, 22:09
Replies: 3
by herman_t25 » 21 Apr 2023, 08:04

Hi all,

I’m working through prepping the floor for sound deadening and it appears I’m missing a panel on the floor. Linking floor to the outer wall?...

3 Replies

1180 Views

Last post by davidoft1
22 Apr 2023, 22:09
I've got two peculiar holes at the rear

Last post by nicktennear « 18 Apr 2023, 12:43
Replies: 5
by nicktennear » 29 Mar 2023, 17:53

I've got a missing badge above the right side camping badge on my 83 Devon, Volkswagen on the left, holes are about six inches apart. Would it have...

5 Replies

1706 Views

Last post by nicktennear
18 Apr 2023, 12:43
Tailgate carrier bracket

Last post by clift_d « 17 Apr 2023, 20:31
Replies: 1
by kentishvanman » 17 Apr 2023, 19:59

Have been asked to fit a external bracket/shelf to a T25 tailgate. Item to be carried is a lightweight wheelchair which weighs approx 10kg. Bike...

1 Replies

1058 Views

Last post by clift_d
17 Apr 2023, 20:31
New front panel and windscreen seal leaking.

Last post by shepster « 11 Apr 2023, 08:28
Replies: 19
by jacko1967 » 30 Mar 2023, 09:30
1

2
Morning all
Had a new front panel and quality windscreen seal fitted to my 1988 1.9aaz LHD camper a few months ago and rain water is still trickling...
19 Replies

3859 Views

Last post by shepster
11 Apr 2023, 08:28
What is this for

Last post by Smudgersmith « 09 Apr 2023, 18:10
Replies: 2
by Smudgersmith » 06 Apr 2023, 16:26

Hi i have an Aircooled 2.0 cu devon 1983 recently aquired and have a part in the back that i have no idea wgat it is can someone shed some light as...

2 Replies

1415 Views

Last post by Smudgersmith
09 Apr 2023, 18:10
New leak in roof

Last post by R0B « 30 Mar 2023, 21:51
Replies: 15
by MandyBerry » 20 Mar 2023, 17:35
1

2
Hi my T25 has started leaking and it is coming in just above the rear view mirror. The first 2 times were when it snowed and was very cold but that...
15 Replies

3037 Views

Last post by R0B
30 Mar 2023, 21:51
Side and rear windows for panel van conversion

Last post by davidoft1 « 24 Mar 2023, 21:39
Replies: 8
by NikosG » 15 Mar 2023, 11:15

Is anyone aware if there is a company that supplies glass and seals for a T25 panel van conversion to camper?
I can find easily replacement units for...

8 Replies

2286 Views

Last post by davidoft1
24 Mar 2023, 21:39
Adding an interior light to vinyl headliner

Last post by shepster « 16 Mar 2023, 17:42
Replies: 4
by RCN » 14 Mar 2023, 23:47

I’d like to add a extra courtesy interior on the right side of my cab. It’s got a soft vinyl headliner and I can feel some sort of blank behind it...

4 Replies

1568 Views

Last post by shepster
16 Mar 2023, 17:42
Help with headlight adjusters, light sticks out, looks wrong

Last post by Middle29 « 14 Mar 2023, 21:38
Replies: 4
by Middle29 » 14 Mar 2023, 18:54

With a bit of twiddling I've got the new headlight adjusters in (old ones were glued in) The top/middle right one which is fixed and not adjustable...

4 Replies

1471 Views

Last post by Middle29
14 Mar 2023, 21:38
Seem Rash (Camper & Bus)

Last post by mioba « 14 Mar 2023, 13:30
Replies: 6
by DoubleOSeven » 03 Mar 2023, 19:17

Each third generation Transporter received between 12 to 15lb (5.5 to 7kg) of paint during a task that took up to five hours. It was a lot more than...

6 Replies

1994 Views

Last post by mioba
14 Mar 2023, 13:30

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