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Most liked posts	Author	Posted	Liked	Forum
out of interest . DJ injection on DG...	Stesaw	01 Sep 2025, 08:22	Once this week	Mechanical
Gear alignment T25/T3	Vodim	30 Aug 2025, 20:50	Once this week	Mechanical

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Last post

1988 2.1 Autosleeper issue

Last post by ajsimmo « 19 May 2023, 20:50
Replies: 7
by dlmcfc » 18 May 2023, 16:28

Hi all!

I have a 1988 2.1 Autosleeper ( and she's having trouble ☹ I’m not mechanical so need so help if you can advise please?

After a two...

7 Replies

699 Views

Last post by ajsimmo
19 May 2023, 20:50
Torque setting

Last post by slowcoach « 19 May 2023, 16:34
Replies: 3
by Jamie t25 » 19 May 2023, 08:06

Wot is the torque setting for a t25 back hub castellated nut.thanks all.

3 Replies

452 Views

Last post by slowcoach
19 May 2023, 16:34
Water pipes

Last post by mioba « 18 May 2023, 21:26
Replies: 10
by wayne » 13 May 2023, 16:22

Hi all, I have a 1983 1900 petrol t25, there are two steel water pipes that run under the van they connect to rubber at both ends, can these be...

10 Replies

971 Views

Last post by mioba
18 May 2023, 21:26
DG Engine differences?

Last post by sump « 18 May 2023, 18:00
Replies: 8
by sump » 04 May 2023, 09:02

Can any one tell me what is fitted to the threaded hole in the picture please?

8 Replies

980 Views

Last post by sump
18 May 2023, 18:00
Radius rod bushes - how long do yours last?

Last post by slowcoach « 16 May 2023, 13:04
Replies: 4
by tandemsandy » 14 May 2023, 19:17

Early front suspension system. Replaced the outer bushes with BW sourced ones 2 years / 6000 miles ago. Inner bushes & steel spacer replaced before...

4 Replies

640 Views

Last post by slowcoach
16 May 2023, 13:04
Oil filler tube leak

Last post by Snowmark « 14 May 2023, 13:49
Replies: 1
by sump » 14 May 2023, 12:53

Hi all,

Has anyone had trouble getting the oil filler tube to seal. I have used a new gasket and it's a new tube filler but I can't seem to stop it...

1 Replies

344 Views

Last post by Snowmark
14 May 2023, 13:49
Excessive (?) Smoke on startup 1.6TD JX with leaking K14 Turbo

Last post by mioba « 12 May 2023, 20:42
Replies: 2
by StoneRoses » 12 May 2023, 10:05

Hi

1.6TD JX, 1989, 86,000 verified miles.

Does this cold-start look excessively smokey and/or noisey ? Ambient temp ~12 deg. Cold start lever fully...

2 Replies

455 Views

Last post by mioba
12 May 2023, 20:42
Engine tinware Is it necessary?

Last post by sump « 12 May 2023, 19:21
Replies: 6
by sump » 11 May 2023, 18:50

Hi all,

Just fitted a stainless exhaust and silencer to my 88 DG and forgot to put the tin ware back in place first :oops:

Just thinking is it...

6 Replies

618 Views

Last post by sump
12 May 2023, 19:21
Thrust bearing

Last post by wayne « 11 May 2023, 17:42
Replies: 2
by wayne » 11 May 2023, 11:09

Hi all ,I've taken my thrust bearing off and didn't look which way up the spring g loop goes , up or down, watching YouTube vids shows them both...

2 Replies

549 Views

Last post by wayne
11 May 2023, 17:42
Pressure Regulating Valve

Last post by Mick.source « 11 May 2023, 17:29
Replies: 2
by Mick.source » 10 May 2023, 14:31

Hello still having problems with smoke, when i put my foot down, on my 1.6 td jx engine, has anybody removed the pressure regulating valve from the...

2 Replies

372 Views

Last post by Mick.source
11 May 2023, 17:29
Garage recomendation Cheltenham gloucestershire

Last post by mrdp « 10 May 2023, 11:16

by mrdp » 10 May 2023, 11:16

Hi All , Looking for a camper friendly garage in Cheltenham or surrounding areas (Gloucestershire). Need a cam belt doing a a 1.6TD JX Any...

0 Replies

38417 Views

Last post by mrdp
10 May 2023, 11:16
Rear drive shaft length - 14” Syncro

Last post by clift_d « 09 May 2023, 20:51
Replies: 9
by clift_d » 07 May 2023, 12:42

I bought a pair of used drive shafts, a long time ago, to build up as a spare set with new CV joints. I’ve just stripped off the old knackered CVs,...

9 Replies

893 Views

Last post by clift_d
09 May 2023, 20:51
Gearbox Questions

Last post by Smiffo « 09 May 2023, 17:31
Replies: 2
by Smiffo » 09 May 2023, 13:33

I'm sure I have asked something similar in years past, but can't recall or find the answers.

I have ( what I think under layers of thick black...

2 Replies

435 Views

Last post by Smiffo
09 May 2023, 17:31
South London Garage reccomendations

Last post by davidoft1 « 09 May 2023, 15:14
Replies: 1
by Moris T25 » 09 May 2023, 14:53

Hello,

I have a 1985 Multivan that needs some help.

It has the Bosch Digifant fuel injection/ engine management system and the mix is off.

I...

1 Replies

319 Views

Last post by davidoft1
09 May 2023, 15:14
Injection pump + LDA

Last post by davidoft1 « 09 May 2023, 08:50
Replies: 2
by Lio » 09 May 2023, 07:24

Hello
I am about to order a remanufactured injection pump for my 1.6 TD JX but I am a bit confused about the LDA.
It seems I don't have an LDA, but...

2 Replies

450 Views

Last post by davidoft1
09 May 2023, 08:50
broken plastic part in auto choke.

Last post by Mocki « 08 May 2023, 14:46
Replies: 1
by wizzkid67 » 08 May 2023, 13:25

Was directed here from a Facebook group looking for a post regarding the small plastic part that connects the auto choke to the choke flap. I belive...

1 Replies

280 Views

Last post by Mocki
08 May 2023, 14:46
Sliding door lock help!

Last post by davidoft1 « 06 May 2023, 19:16
Replies: 1
by CiaranMcCabe » 06 May 2023, 16:47

Hi folks,
So this problem has developed on my 1990 lhd t3,
The interior knob you push up or down to open/close won’t stay in the up position any...

1 Replies

328 Views

Last post by davidoft1
06 May 2023, 19:16
Fuel Sender….have i got the right year?

Last post by randamonia « 06 May 2023, 07:04
Replies: 2
by randamonia » 05 May 2023, 18:58

E D I T….the gauge randomly started working fine today. I think the float may have been stuck for some reason.
Hi
Just had the petrol tank replaced and...

2 Replies

440 Views

Last post by randamonia
06 May 2023, 07:04
Pierburg 2E3 rebuild - got a couple of issues

Last post by Bradders95 « 04 May 2023, 22:13
Replies: 3
by Captain Tuba » 21 Jun 2019, 00:50

Hi folks
Doing my first Pierburg 2E3 carb rebuild after a good read through all the great supporting material.

Things are looking nice and clean,...

3 Replies

1579 Views

Last post by Bradders95
04 May 2023, 22:13
Rear Brake Drums

Last post by Robsey « 04 May 2023, 21:21
Replies: 5
by AdyHoggs » 04 May 2023, 17:49

Hi, I’m replacing my rear brake pads, but need to cut off the rear drums as they are seized solid, so will obviously be replacing the drums. My...

5 Replies

493 Views

Last post by Robsey
04 May 2023, 21:21
1.9DG... Interesting Tem Scenario.

Last post by ozman « 04 May 2023, 20:46
Replies: 5
by ozman » 01 May 2023, 19:45

Evening all,

Interesting scenario for you WBX boffins...

1984 1.9DG...

Replaced Waterpump
Replaced Temp Sender
Replaced Thermostat
Flushed...

5 Replies

645 Views

Last post by ozman
04 May 2023, 20:46
Exhaust copper lock nuts

Last post by silverbullet « 04 May 2023, 19:48
Replies: 3
by freckvan1 » 03 May 2023, 19:18

Evening All,
Fitting a new exhaust tomorrow , hopefully and I know I’m overthinking this , however here we go .
I’ve bought from VW new copper lock...

3 Replies

506 Views

Last post by silverbullet
04 May 2023, 19:48
Early Vs Late suspension

Last post by multisi « 04 May 2023, 07:57
Replies: 2
by sam16v » 03 May 2023, 22:21

So my van is a 1983 with the earlier suspension brakes etc etc. My question is how much of an upgrade is the later setup? I have a donor van which is...

2 Replies

510 Views

Last post by multisi
04 May 2023, 07:57
T25 water hose

Last post by freckvan1 « 03 May 2023, 19:28
Replies: 9
by sneakyalien » 27 Apr 2023, 09:49

Hi all,
My T25 1.9 petrol (1986) has developed a leak. I've managed to remove the rubber hose in question, but there seems to be some kind of bolts...

9 Replies

835 Views

Last post by freckvan1
03 May 2023, 19:28
Need a replacement jx engine sourced and fitted

Last post by Robsey « 03 May 2023, 13:12
Replies: 2
by Frankensteinwestie » 03 May 2023, 04:46

Hi everyone, I wondered if anyone could point me in the direction of a business that can source and fit a replacement jx engine. I'm in Huddersfield....

2 Replies

387 Views

Last post by Robsey
03 May 2023, 13:12
Engine change

Last post by southernscouse « 03 May 2023, 11:53
Replies: 4
by southernscouse » 02 May 2023, 18:42

Today I removed my DG which is a TES refurb to 2lt it has done 20k I am fitting a DJ 2.1 from AJSimmons Campershack the only things gone wrong so far...

4 Replies

537 Views

Last post by southernscouse
03 May 2023, 11:53
Thanks for all the help with the front suspension........now onto the rear brakes.

Last post by pleasestartnow « 03 May 2023, 05:13
Replies: 27
by pleasestartnow » 30 Apr 2023, 14:54
1

2
Hi folks,

I just want to to start this thread by saying thanks to the many of ye who helped me sort out the front bearings, discs, ball joints and...
27 Replies

1632 Views

Last post by pleasestartnow
03 May 2023, 05:13
Coolant leak Thermostat/Temp sensor

Last post by Rich D « 01 May 2023, 11:11
Replies: 10
by Rich D » 30 Apr 2023, 08:10

Hello, I've got a small coolant leak at or near the temperature sensor that sits by the thermostat. It looks quite difficult to remove the sensor....

10 Replies

1059 Views

Last post by Rich D
01 May 2023, 11:11
MOT Station

Last post by Keen Kampers « 29 Apr 2023, 10:58

by Keen Kampers » 29 Apr 2023, 10:58

Hello Please can anybody help I'm a new boy and am looking for a sensible VW MOT and workshop anywhere near Hersham Surry ? Please can...

0 Replies

38442 Views

Last post by Keen Kampers
29 Apr 2023, 10:58
Oil leak from Distributor.... or somewhere else?

Last post by Shinnster « 28 Apr 2023, 14:20
Replies: 2
by Shinnster » 28 Apr 2023, 14:06

Hi all,
I have oil leaking onto the engine casing from somewhere which I assume is coming up from the distributor but just wanted to check if it...

2 Replies

430 Views

Last post by Shinnster
28 Apr 2023, 14:20
Front Caliper brake line to hosing.

Last post by Robsey « 27 Apr 2023, 20:55
Replies: 21
by pleasestartnow » 23 Apr 2023, 13:44
1

2
So obviously things were going to well with putting the van back together and faith decided to intervene. My caliper has some corrosion on it and it...
21 Replies

1684 Views

Last post by Robsey
27 Apr 2023, 20:55
Rough Idle - Intermittent Stalling.

Last post by Smiffo « 24 Apr 2023, 11:49
Replies: 23
by Smiffo » 05 Apr 2023, 18:30
1

2
Evening all.

Over the last few trips, the van has developed a really poor idle. Once off of the choke, intermittently the revs drop to approx 500...
23 Replies

2272 Views

Last post by Smiffo
24 Apr 2023, 11:49
Weber Idf floats - chasing my tail!!

Last post by Smiffo « 23 Apr 2023, 21:15
Replies: 1
by Heaver » 23 Apr 2023, 19:46

Just wondered if anyone else has had this issue. If not, it may help someone in the future.

Was setting up a new distributor the other day, so left...

1 Replies

360 Views

Last post by Smiffo
23 Apr 2023, 21:15
Aircooled Alternator blower

Last post by davidoft1 « 23 Apr 2023, 11:59
Replies: 6
by Davegrohl99 » 21 Apr 2023, 21:53

Been looking at getting a new alternator.

I see Slaughter house customs have a upgraded one for the Aircooled engine.

See below pic from their...

6 Replies

1359 Views

Last post by davidoft1
23 Apr 2023, 11:59
Weber ICT issues, possibly

Last post by callyspoy « 23 Apr 2023, 05:16
Replies: 5
by callyspoy » 18 Apr 2023, 15:03

Hi folks,

My van is giving me a bit of aggro, annoyingly.
Basics...
2.0 A/C, stock, compression is good (new pistons/barrels last year, compression...

5 Replies

522 Views

Last post by callyspoy
23 Apr 2023, 05:16
Powerflex Bushes and Ball Joints

Last post by R0B « 22 Apr 2023, 21:32
Replies: 17
by Smiffo » 19 Apr 2023, 19:26
1

2
I've watched the very good James Akers vids on changing the suspension bushes, and all Ball joints.
Now I have come away thinking the ball joint game...
17 Replies

1563 Views

Last post by R0B
22 Apr 2023, 21:32
Rustoleum on the break carraige.

Last post by pleasestartnow « 22 Apr 2023, 11:35
Replies: 3
by pleasestartnow » 22 Apr 2023, 11:15

Dunno is this the right section of the forum.

But I finally got a 2nd new track rod and I'm putting everything back together and I'm wondering...

3 Replies

390 Views

Last post by pleasestartnow
22 Apr 2023, 11:35
Braided pipe from top of thermostat to bleed rail?

Last post by Robsey « 22 Apr 2023, 09:32
Replies: 6
by bigyellowkiki » 17 Apr 2023, 11:04

Hey new to VW ownership, the community and mechanics in general! (so go easy :D )

I'm currently replacing the thermostat and housing after a blowout...

6 Replies

736 Views

Last post by Robsey
22 Apr 2023, 09:32
Mobile helicoil/ timesert mechanic. North West.

Last post by jrt « 21 Apr 2023, 18:08
Replies: 3
by jrt » 20 Apr 2023, 19:58

I’m just testing the water while I weigh up my options regarding what to do with two knackered exhaust manifold stud holes on my camper.
Has anyone...

3 Replies

493 Views

Last post by jrt
21 Apr 2023, 18:08
JX td engine diverter valve.

Last post by ZsZ « 20 Apr 2023, 04:34
Replies: 3
by escovedo » 19 Apr 2023, 18:00

Does anyone know if the JX td engine diverter/blow off valve
is necessary on these engines.

3 Replies

332 Views

Last post by ZsZ
20 Apr 2023, 04:34
2.1DJ - clacking sound (tappets?) after head refit. Video link included

Last post by ManicGTI « 19 Apr 2023, 16:09
Replies: 22
by ManicGTI » 04 Apr 2023, 17:52
1

2
So, up and running again after my last thread, but have this pretty loud clacking/tapping sound, Youtube video below:

Honestly I've forgotten what...
22 Replies

2903 Views

Last post by ManicGTI
19 Apr 2023, 16:09
Front oil seal 2.0 Aircooled

Last post by Itsblue « 18 Apr 2023, 13:40
Replies: 3
by Ddaw » 12 Mar 2023, 15:01

Can this seal be changed with engine in situ this is the fan end oilseal

3 Replies

442 Views

Last post by Itsblue
18 Apr 2023, 13:40
Bleeding question

Last post by Oldiebut goodie « 17 Apr 2023, 15:20
Replies: 6
by Shinnster » 14 Apr 2023, 15:04

hi
i have a 1988 1.9 water cooled and need to replace the header tank as its leaking. This is straight forward enough but I guess i will need to re...

6 Replies

513 Views

Last post by Oldiebut goodie
17 Apr 2023, 15:20
Upper ball joint stuck

Last post by pleasestartnow « 15 Apr 2023, 15:44
Replies: 14
by pleasestartnow » 13 Apr 2023, 17:27

So I am onto my last ball joint for the front of the van, left this one till last as the one on the other side was a pain.

The 2 Allan screw that's...

14 Replies

1166 Views

Last post by pleasestartnow
15 Apr 2023, 15:44
Cylinder Heads Again....

Last post by ajsimmo « 14 Apr 2023, 12:19
Replies: 12
by jasonmcnicol » 09 Apr 2023, 11:44

Hi Folks, looking for wee bit of advice if you have time. As the chat subject suggests it about cylinder heads again :( . I am a mechanic and have a...

12 Replies

759 Views

Last post by ajsimmo
14 Apr 2023, 12:19
Sliding door handle

Last post by Boneyt25 « 13 Apr 2023, 20:08
Replies: 5
by caffers2 » 02 Sep 2022, 13:25

I have fitted a new sliding door handle as the old one was removed completely. It's a 1983 but the 1983 handle doesn't fit I was told so I bought the...

5 Replies

607 Views

Last post by Boneyt25
13 Apr 2023, 20:08
Non return valve

Last post by nicktennear « 12 Apr 2023, 22:12
Replies: 16
by nicktennear » 29 Mar 2023, 17:44
1

2
I think I already know the answer to this but should there be a non return valve where this fuel filter is?
16 Replies

2864 Views

Last post by nicktennear
12 Apr 2023, 22:12
1.9DG Internal Coolant Hose Diameter?

Last post by Aidan « 12 Apr 2023, 15:52
Replies: 3
by ozman » 12 Apr 2023, 05:59

Looking for the coolant hose diameter that comes off of the pump housing as I'd like to put an in-line temp sensor as a sense check as the dash...

3 Replies

286 Views

Last post by Aidan
12 Apr 2023, 15:52
2.1 DJ Component Testing - Bristol ( or otherwise )

Last post by Smiffo « 10 Apr 2023, 17:02
Replies: 16
by Smiffo » 27 Mar 2023, 10:49
1

2
Morning all.

I think I now have all the required components to instal the DigiJet onto my DG engine.
The parts have been acquired over time, but not...
16 Replies

2437 Views

Last post by Smiffo
10 Apr 2023, 17:02
Shock Absorbers

Last post by freckvan1 « 10 Apr 2023, 16:22

by freckvan1 » 10 Apr 2023, 16:22

Hi All,
Just noticed offer on front and rear shocks from GSF .
Two manufacturers Amtex and Monroe . Has anyone tried these and are they any good ?...

0 Replies

38404 Views

Last post by freckvan1
10 Apr 2023, 16:22

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