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Last post

Oil Leak

Last post by sarahbedford92 « 22 Aug 2017, 13:10
Replies: 6
by sarahbedford92 » 22 Aug 2017, 08:58

I recently had a new gearbox fitted into my van, it came back from the garage a week or two ago.
I noticed last night that there is an oil leak...

6 Replies

1783 Views

Last post by sarahbedford92
22 Aug 2017, 13:10
cu Aircooled timing out/odd help

Last post by Johnmck « 21 Aug 2017, 21:31
Replies: 2
by Johnmck » 21 Aug 2017, 17:54

Hi
Had an issue with engine overheating while ago. Been away working. Changed oil filters new oil plugs ht leads and now running but bit rough-...

2 Replies

1569 Views

Last post by Johnmck
21 Aug 2017, 21:31
wat size clutch

Last post by itchyfeet « 21 Aug 2017, 13:47
Replies: 7
by daniel3933 » 21 Aug 2017, 08:49

am planning gearbox swap can anyone tell me what size clutch i need on 1.9 df engine please

7 Replies

2797 Views

Last post by itchyfeet
21 Aug 2017, 13:47
Stub axle for '89 1.6 TD

Last post by multisi « 21 Aug 2017, 08:21
Replies: 3
by Watters » 19 Aug 2017, 19:47

Hi There, day 1 of my holiday came to an end due to a collapsed front wheel bearing. Unfortunately the near side stub axle has been damaged and in...

3 Replies

1153 Views

Last post by multisi
21 Aug 2017, 08:21
Can anyone confirm - 1.9/2.1 manifold differences

Last post by ash1293 « 21 Aug 2017, 07:01
Replies: 5
by ash1293 » 19 Aug 2017, 08:21

I've been having a bit of a look around and I'm trying to find a definitive answer on differences between late 1.9 and 2.1 exhaust manifolds.
While I...

5 Replies

1396 Views

Last post by ash1293
21 Aug 2017, 07:01
Changing temp sender unit on thermostat

Last post by gone_left « 20 Aug 2017, 21:20
Replies: 2
by gone_left » 13 Aug 2017, 14:40

Hi all,

New member and first time T25 owner here. I only bought my van recently and the temp gauge has never worked. Using the wiki (which is...

2 Replies

1823 Views

Last post by gone_left
20 Aug 2017, 21:20
DG with constant, stubborn hesitation

Last post by bruce3927 « 20 Aug 2017, 20:57
Replies: 38
by bruce3927 » 06 May 2017, 21:17
1

2

3
Hi all,
I have a 1.9DG manual (Pierburg 2e3) with a heavy constant hesitation.
When driving it's normally foot to the floor almost all of the time,...
38 Replies

11362 Views

Last post by bruce3927
20 Aug 2017, 20:57
Brake servo pipe keeps blowing off

Last post by Mr Bean « 20 Aug 2017, 19:41
Replies: 3
by joshs90 » 19 Aug 2017, 17:15

Hi, I have a 1982 T25. 2 litre air-cooled. Just got it road legal after six years in the garage. Starts easily, idles good and drives well. Or so I...

3 Replies

1892 Views

Last post by Mr Bean
20 Aug 2017, 19:41
Bell housing

Last post by Domino « 20 Aug 2017, 07:23
Replies: 1
by martin t25 » 19 Aug 2017, 21:43

I want to fit a 2.0 cu to a van that has knackered watercooled engine. Will I definitely hace to change the bell housing. There are a couple on ebay...

1 Replies

1584 Views

Last post by Domino
20 Aug 2017, 07:23
Help please. Odd knocking sound from under van. Travelling F

Last post by IndigoSteve « 18 Aug 2017, 19:31
Replies: 3
by IndigoSteve » 18 Aug 2017, 16:47

Need a little help please. Travelling across France at the moment and for the last two weeks the van has not missed a beat.

He is a Westy T25 1984...

3 Replies

2748 Views

Last post by IndigoSteve
18 Aug 2017, 19:31
Mechanic/garage recommendations SW London-Kingston

Last post by marlinowner « 17 Aug 2017, 17:09
Replies: 1
by CathM » 17 Aug 2017, 16:54

T25 1600 turbo diesel - just back from oil and water leak repairs and MOT. Blown a fuse, towed home. Needs repairing by someone who can troubleshoot...

1 Replies

1047 Views

Last post by marlinowner
17 Aug 2017, 17:09
1988 Caravelle GL - 2.1 DJ WBX keeps cutting out!

Last post by hightop ratty « 17 Aug 2017, 08:57
Replies: 7
by AllTheGear_NoIdea » 16 Aug 2017, 06:39

Morning all,

Can anybody help with ideas or past experiences of the same or similar problem, I bought a 1988 Caravelle GL Auto with a 2.1i DJ WBX...

7 Replies

2089 Views

Last post by hightop ratty
17 Aug 2017, 08:57
Tightening up new front shock nut

Last post by mshaw1980 « 16 Aug 2017, 20:18
Replies: 3
by mshaw1980 » 16 Aug 2017, 18:12

Hi everyone.

How do you do the top shock nut up? The nylock covers the 6mm key to put the spanner on so the shock rod just turns when I try to...

3 Replies

2420 Views

Last post by mshaw1980
16 Aug 2017, 20:18
Urgent help needed

Last post by JonathanR « 16 Aug 2017, 17:55
Replies: 12
by JonathanR » 15 Aug 2017, 11:27

1.9 wbx water cooled petrol
Heading north with my oil leak which got worse. AA came out and identified oil pressure switch leaking and fixed it.
Got...

12 Replies

4216 Views

Last post by JonathanR
16 Aug 2017, 17:55
Fuel pump injection timing. Bosch ve 170 BT 4000

Last post by Luiyiboll « 16 Aug 2017, 14:49
Replies: 17
by Luiyiboll » 27 Jul 2017, 13:00
1

2
Hello everybody,
I am inmersed into pump timing adjust after rebuilding completely my old cylinder head.
I have usted the Bentley manual values for...
17 Replies

9662 Views

Last post by Luiyiboll
16 Aug 2017, 14:49
Auto Trans Rebuild - Yorkshire way?

Last post by badgerwhisper « 16 Aug 2017, 11:38
Replies: 2
by badgerwhisper » 14 Aug 2017, 15:48

Can anyone recommend an automatic transmission specialist around Sheffield (or even North of the Watford gap :D ?)

My 1.9 Auto first has become...

2 Replies

1603 Views

Last post by badgerwhisper
16 Aug 2017, 11:38
2.1 DJ watercooled Fuel Starvation (Repro tank issues??)

Last post by ELVIS « 15 Aug 2017, 22:10
Replies: 5
by IMPYPedro » 29 Jul 2017, 11:06

Any help / thoughts appreciated as this has been driving me mad.

Just had 3rd garage fit 3rd new fuel tank in around 4 years of running less than...

5 Replies

2211 Views

Last post by ELVIS
15 Aug 2017, 22:10
Starter information is Aircooled the same as watercooled?

Last post by robertwatters « 15 Aug 2017, 09:44
Replies: 2
by robertwatters » 14 Aug 2017, 09:43

A stupid question I know! But I have only had an Aircooled for the last 18 years or so (same one). My mechanical knowledge has increased to the point...

2 Replies

1384 Views

Last post by robertwatters
15 Aug 2017, 09:44
Which Engine code should we be chasing?

Last post by sarahandthebear « 15 Aug 2017, 09:26
Replies: 17
by crm2000uk » 04 Aug 2017, 10:56
1

2
Hey Guys,

So the main thing I am not getting a straight forward answer is, What engine to we buy?

1600cc air-cooled
CT 1600cc 50 bhp Flat 4
2000cc...
17 Replies

8219 Views

Last post by sarahandthebear
15 Aug 2017, 09:26
Carburettor Issues

Last post by AvoidDeadEnds « 14 Aug 2017, 21:50
Replies: 9
by Freddievan » 03 Aug 2017, 15:22

I'm having what seems to be a common issue with the fuel system. Van sounds like it's slightly missing, grumbles and judders a bit on low revs and is...

9 Replies

3013 Views

Last post by AvoidDeadEnds
14 Aug 2017, 21:50
4 Speed, 5 Speed or Auto?

Last post by T3luestar « 14 Aug 2017, 16:51
Replies: 11
by crm2000uk » 09 Aug 2017, 11:33

Hey Guys, through research it suggests that the 4 speed boxes are not bad at all, with oil changes and care they can last. I have seen a couple of 5...

11 Replies

3672 Views

Last post by T3luestar
14 Aug 2017, 16:51
PART NUMBER: 025121180A

Last post by Jeff J « 14 Aug 2017, 10:46
Replies: 2
by Jeff J » 13 Aug 2017, 19:15

The above part is the coolant pipe from the water pump to the R/H cylinder head on a 1.9 WBX & does not seem to be available anywhere in the world....

2 Replies

1593 Views

Last post by Jeff J
14 Aug 2017, 10:46
Radiator has a rusty area

Last post by Karen&co « 13 Aug 2017, 16:16
Replies: 2
by Karen&co » 13 Aug 2017, 07:31

Hello, hubby was looking behind the grill yesterday and noticed the radiator has a rusty area in the bottom drivers side corner. We're heading to...

2 Replies

2004 Views

Last post by Karen&co
13 Aug 2017, 16:16
2l Aircooled CU won't fire up

Last post by mrbodly « 13 Aug 2017, 15:27
Replies: 24
by mrbodly » 05 Aug 2017, 12:01
1

2
Hi all,

Started my van this morning fired up fine on the button, left it idling for 10 minutes or so. It was idling a tad high so blipped the...
24 Replies

8488 Views

Last post by mrbodly
13 Aug 2017, 15:27
Early DG Waterpump difference

Last post by Bubble Meister « 13 Aug 2017, 12:20
Replies: 8
by Bubble Meister » 10 Jul 2017, 08:32

The bearings on my water pump are on there way out. I have the early coolant system. Brickwerks and VW Heritage are both out of stock (Febi and Meyle...

8 Replies

2894 Views

Last post by Bubble Meister
13 Aug 2017, 12:20
Oil Leak

Last post by ajsimmo « 13 Aug 2017, 10:24
Replies: 1
by JonathanR » 13 Aug 2017, 07:34

Water cooled 1.9WBX
Have just filled up with 3 pts of oil after only a few hundred miles so suspect my leak is getting worse. But enough about me.
I...

1 Replies

1186 Views

Last post by ajsimmo
13 Aug 2017, 10:24
WBX MV/DJ oversized crankshaft bearings

Last post by Deberius « 13 Aug 2017, 09:31
Replies: 15
by Deberius » 10 Aug 2017, 11:07
1

2
Hi everone,

I have to apologize, that I was a longtime reader in this forum....
My Name is Oliver from Vienna, Austria. I will make an official...
15 Replies

6371 Views

Last post by Deberius
13 Aug 2017, 09:31
Radiator sizes and qualities?

Last post by marlinowner « 11 Aug 2017, 21:14
Replies: 21
by boatbuilder » 23 Jul 2017, 22:38
1

2
So I'm just back from a thousand mile road trip and noticed a cooling issue on long journeys.
I have a 1.9d non turbo AEF engine with stainless 32mm...
21 Replies

8715 Views

Last post by marlinowner
11 Aug 2017, 21:14
4 speed box with 5 speed control

Last post by badgerfax « 11 Aug 2017, 11:06
Replies: 3
by badgerfax » 10 Aug 2017, 21:42

I am having difficulty selecting 2nd gear especially since replacing the 2 nylon bushes & the uj in the linkage.

I have also renewed the onion....

3 Replies

1750 Views

Last post by badgerfax
11 Aug 2017, 11:06
sticky starter 1.9df

Last post by mickeyflyn « 10 Aug 2017, 20:00
Replies: 3
by mickeyflyn » 09 Aug 2017, 18:42

Hi folks , it's been a while since I needed to pick some brains here but a sticky starter has me stumped.
Turning on ignition I'm getting a strong...

3 Replies

2992 Views

Last post by mickeyflyn
10 Aug 2017, 20:00
pierburg 2E3 carb

Last post by Birdman « 10 Aug 2017, 16:47
Replies: 6
by Betty boop 1 » 06 Aug 2017, 19:17

hi all has anyone any experience with VW heritage pierburg 2E3 carbs either good or well not so looking to replace mine and these seem a good price...

6 Replies

3708 Views

Last post by Birdman
10 Aug 2017, 16:47
2.1 with 4 speed gearbox

Last post by multisi « 09 Aug 2017, 13:08
Replies: 2
by pauljvw » 08 Aug 2017, 18:35

Will a 2.1 engine be OK with a 4 speed gearbox re MPG etc , existing unit 1.9 Watercooled DF engine code

2 Replies

1864 Views

Last post by multisi
09 Aug 2017, 13:08
MOT and exhaust issue

Last post by JonathanR « 08 Aug 2017, 20:02
Replies: 9
by JonathanR » 25 Apr 2017, 11:34

MOT coming up and the small hole in the silencer that escaped sanctions in last years MOT, is now joined by other pin pricks. If I slap some gun gum...

9 Replies

3989 Views

Last post by JonathanR
08 Aug 2017, 20:02
Gear Change When Warm

Last post by CovKid « 08 Aug 2017, 12:34
Replies: 7
by nsjtaylor » 07 Aug 2017, 14:00

The van's gearbox is silky smooth when cold. When things heat up a bit, I sometimes have to wrestle with the gear-stick a bit to get it out/in gear....

7 Replies

1857 Views

Last post by CovKid
08 Aug 2017, 12:34
What goes wrong inside a T3 gearbox / transmission

Last post by silverbullet « 08 Aug 2017, 11:13
Replies: 9
by kevtherev » 13 Feb 2015, 18:54

I saw this on Facebook, it's taken from the Samba forum written by Michael Ghia

A good illustration of what goes wrong inside a Syncro or 2WD...

9 Replies

14979 Views

Last post by silverbullet
08 Aug 2017, 11:13
5 speed gearbox went bang

Last post by PhilXXJ « 07 Aug 2017, 16:40
Replies: 4
by PhilXXJ » 06 Aug 2017, 19:32

Hi something went bang on my way home earlier, was in 5th doing 45ish so pulled over and had a look under.. nothing fallen off or loose but couldnt...

4 Replies

2865 Views

Last post by PhilXXJ
07 Aug 2017, 16:40
Bouncy Ride - is it just wind or suspension?

Last post by zenecho « 07 Aug 2017, 14:35
Replies: 8
by zenecho » 01 Aug 2017, 10:38

Hello

Im not sure how to describe the problem?

I have recently gone on two long trips involving Dual carriage ways and Motorways, as oppossed to...

8 Replies

3547 Views

Last post by zenecho
07 Aug 2017, 14:35
Intermittent Blue Smoke Air cooled Engine - help!

Last post by marlinowner « 07 Aug 2017, 13:53
Replies: 4
by InventEd » 03 Aug 2017, 09:46

I have a CU engine in my van that is only 1.5 years old and worked very well until last week. While driving back from MOT repair after two miles I...

4 Replies

1751 Views

Last post by marlinowner
07 Aug 2017, 13:53
COOL IT

Last post by newkarisma « 05 Aug 2017, 15:25
Replies: 3
by newkarisma » 05 Aug 2017, 09:07

Heard so much advice about the proper coolant for my T25, I want to hear it from the experts.

What make or brand and technical spec is the right...

3 Replies

1650 Views

Last post by newkarisma
05 Aug 2017, 15:25
Radius Rod measurement help required!

Last post by RogerT « 05 Aug 2017, 10:48
Replies: 7
by Karmannkabb » 03 Aug 2017, 10:35

Help required!

Just changed the radius rod bushes on my 1990 Westy Vanagon (pop top).

Thought I'd give them a clean up & repaint as they were in...

7 Replies

1977 Views

Last post by RogerT
05 Aug 2017, 10:48
1981T25 vw brokedown,starts but won't sustain and pull away

Last post by rocketdog « 05 Aug 2017, 10:18
Replies: 4
by rocketdog » 04 Aug 2017, 20:19

Evening all
I went to go away in hettie today but only made it half a mile down the road. It started quite well,ticked over while I packed her and...

4 Replies

2516 Views

Last post by rocketdog
05 Aug 2017, 10:18
Max Min Dipstick

Last post by petethefeet « 04 Aug 2017, 16:18
Replies: 5
by mrbodly » 04 Aug 2017, 11:53

Hi All

Does anyone know the difference between the Max and Min marks on the dipstick for a 2L Aircooled CU engine.
I seem to recall it is half a...

5 Replies

1878 Views

Last post by petethefeet
04 Aug 2017, 16:18
EA827 or EA111 Golf Engine in T25?

Last post by R0B « 03 Aug 2017, 21:59
Replies: 1
by Timmo » 03 Aug 2017, 21:11

Hi (if you can help please)
I have a T25 JX 1.6 TD.
I am trying to plan an engine swap for it for the following reasons.
Less than 1549 cc = 150 Car...

1 Replies

2077 Views

Last post by R0B
03 Aug 2017, 21:59
1.7 Diesel Exhaust

Last post by nevill3 « 03 Aug 2017, 19:42
Replies: 14
by The Hairy Camper » 30 Jul 2017, 22:10

My (1984) 1.7 diesel exhaust down pipe is goosed. I've had a look online and all i can find 1.6 and 1.6TD replacements.

Anyone know where i can find...

14 Replies

5670 Views

Last post by nevill3
03 Aug 2017, 19:42
VW Lupo Intermittent fault - 1.4 petrol BBY engine

Last post by scaltura « 03 Aug 2017, 19:29
Replies: 5
by JustSharon » 03 Aug 2017, 18:22

Not T25 but VW, Georgia's 1.4 Lupo (petrol) has an intermittent fault - rough idling, "pooh" to start, like missing especially when it's damp outside....

5 Replies

3957 Views

Last post by scaltura
03 Aug 2017, 19:29
Rear Brake Rebuild Kit Question

Last post by gollfy « 03 Aug 2017, 13:51
Replies: 2
by gollfy » 03 Aug 2017, 09:08

Hi All,

I have started to renew my rear brakes and naturally bought new springs etc in a kit.

My question is I am left with a horseshoe clip and a...

2 Replies

1287 Views

Last post by gollfy
03 Aug 2017, 13:51
Part Number please

Last post by Ian Hulley « 03 Aug 2017, 09:15
Replies: 18
by kevtherev » 29 Jul 2017, 12:01
1

2
The o ring gasket that fits in between the plastic right angled flanged pipe and No 2. cylinder.
or a supplier
Thanks
18 Replies

3790 Views

Last post by Ian Hulley
03 Aug 2017, 09:15
Handbrake issue, suggestions please.

Last post by Porkscratching « 02 Aug 2017, 22:04
Replies: 11
by Porkscratching » 02 Aug 2017, 14:50

Hi all,

I've just done a pre MOT service on my rear brakes of my 1990 1.6 TD. The shoes are nearly new and any
has been removed. I've fitted new...

11 Replies

2442 Views

Last post by Porkscratching
02 Aug 2017, 22:04
Clutch slipping

Last post by alank950 « 02 Aug 2017, 12:11
Replies: 4
by alank950 » 31 Jul 2017, 10:43

Guys just returned from a weekend festival .I noticed when i was about 60 miles from home the clutch just wasnt there for 5 mins then it returned and...

4 Replies

2427 Views

Last post by alank950
02 Aug 2017, 12:11
2.1l petrol fuel hose replacement

Last post by hightop ratty « 01 Aug 2017, 19:57
Replies: 3
by Born Too Late » 16 Jul 2016, 15:38

Hi all, I'm after a bit of fuel hose advice please.

The Wiki recommends replacing the hoses in injected engines is a dealer only job, unfortunately...

3 Replies

2645 Views

Last post by hightop ratty
01 Aug 2017, 19:57

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