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Last post

CV Joint?

Last post by kevtherev « 10 Oct 2017, 06:12
Replies: 4
by AllTheGear_NoIdea » 02 Oct 2017, 09:53

A couple of questions please if anybody could help?

I have just recently (a couple of weeks ago) lowered my Caravelle with -40mm springs and spax...

4 Replies

3413 Views

Last post by kevtherev
10 Oct 2017, 06:12
Start up settings for Hydraulic Lifters

Last post by kevtherev « 10 Oct 2017, 05:48
Replies: 6
by kevtherev » 08 Oct 2017, 12:52

Ok
So we're moving closer to new engine refit
The new engine has been splendidly returned to good health by T3volution
My request is for some...

6 Replies

1882 Views

Last post by kevtherev
10 Oct 2017, 05:48
Heater pipes, flow and return 1.6D

Last post by RogerT « 08 Oct 2017, 12:25
Replies: 4
by Jetfitzmaurice » 04 Oct 2017, 20:33

Just a quick query as I pulled my cooling system apart and a few weeks have elapsed since and my notes have disappeared in the mess that is my...

4 Replies

1659 Views

Last post by RogerT
08 Oct 2017, 12:25
Stuck in France with a gearbox problem.

Last post by colinthefox « 07 Oct 2017, 17:42
Replies: 17
by Nick&Yvette » 29 Jun 2017, 11:11
1

2
Engine CU
Gearbox DK

hello all,

This is my first post on here, but the wiki has been invaluable!

We bought a VW T25, A reg, 2lt, Aircooled van...
17 Replies

7619 Views

Last post by colinthefox
07 Oct 2017, 17:42
New whirring noise

Last post by multisi « 06 Oct 2017, 15:09
Replies: 6
by peteinnit » 05 Oct 2017, 18:40

Hi all,
Apologies for not the vague heading!

Currently driving in Spain and have noticed a faint low whirring in 1st and 2nd gear, it's probably...

6 Replies

1735 Views

Last post by multisi
06 Oct 2017, 15:09
Fitting a Pierburg on a 2.1 - help!

Last post by itchyfeet « 06 Oct 2017, 11:14
Replies: 6
by T3BUS » 27 Sep 2017, 15:08

My old 1.9 DG finally expired and I`m transplanting all the ancillaries onto a new 2.1 including the carb. Almost done, but when I came to fit the...

6 Replies

1774 Views

Last post by itchyfeet
06 Oct 2017, 11:14
smokin' jx

Last post by Vecchio Lupo « 05 Oct 2017, 03:59
Replies: 11
by Syncrobaz » 25 Sep 2017, 15:56

Recently bought a jx doca and it smokes badly until it warms up (white),no smoke when hot and just passed it's mot, pump shot ?
Also once hot and...

11 Replies

2853 Views

Last post by Vecchio Lupo
05 Oct 2017, 03:59
Re: 1.6 td jx rocker cover

Last post by jacko1967 « 04 Oct 2017, 16:52
Replies: 4
by jacko1967 » 04 Oct 2017, 11:16

Hi all just sorned van for winter. taken my rocker cover off to paint as it was in a state .There is no oil deflector plate it's just the cam shaft...

4 Replies

1160 Views

Last post by jacko1967
04 Oct 2017, 16:52
Part test

Last post by R0B « 04 Oct 2017, 11:08
Replies: 1
by kevtherev » 03 Oct 2017, 20:47

I need to test an idle speed controller for a 2.1 DJ
If I could post the controller and you could plug it in just to see if it's all ok
I'll pay for...

1 Replies

1096 Views

Last post by R0B
04 Oct 2017, 11:08
Fitting detent ball & spring on 5 spd rhd gear lever

Last post by Born Too Late « 03 Oct 2017, 13:05
Replies: 9
by Born Too Late » 11 Sep 2017, 21:07

I've been struggling/getting more & more grease everywhere for approaching an hour now...is there an easy way to squash the ball bearing down out of...

9 Replies

3042 Views

Last post by Born Too Late
03 Oct 2017, 13:05
Door locks.

Last post by CovKid « 03 Oct 2017, 08:28
Replies: 11
by bigbadbob76 » 28 Sep 2017, 11:26

It's time I did something about my door locks.
I have several keys and while all doors do lock, the tumblers are sticky in two doors so not terribly...

11 Replies

4787 Views

Last post by CovKid
03 Oct 2017, 08:28
Temp gage up high but not overheated

Last post by R0B « 02 Oct 2017, 10:49
Replies: 15
by sarahandthebear » 28 Sep 2017, 22:46
1

2
Eavening all we have a 1984 1.9 petrol dg westfalia with the early cooling system we Just got our van back from the garage we have had a new water...
15 Replies

5254 Views

Last post by R0B
02 Oct 2017, 10:49
Smokin JX - burning oil.

Last post by jhobson « 02 Oct 2017, 03:21
Replies: 7
by jhobson » 30 Sep 2017, 09:31

I've asked a few times and also just posted in BrickYard again. But I have sat down and re-remembered history so maybe this presentation of facts...

7 Replies

2760 Views

Last post by jhobson
02 Oct 2017, 03:21
Rear heater spewing coolant

Last post by JonB « 01 Oct 2017, 11:46
Replies: 6
by JonB » 24 Sep 2017, 19:22

...so that happened on the M6 this morning followed by a day at Stafford Service station with my wife and 2 young daughters (they had a great time)....

6 Replies

3215 Views

Last post by JonB
01 Oct 2017, 11:46
Stubborn Gearbox drain plug.

Last post by AngeloEvs « 30 Sep 2017, 17:15
Replies: 2
by AngeloEvs » 29 Sep 2017, 22:28

Time to renew the gearbox oil but the last time I did this I gave up trying to remove the drain plug for fear of damaging the casing or thread. I...

2 Replies

1595 Views

Last post by AngeloEvs
30 Sep 2017, 17:15
Starter Motor Woes

Last post by Ian Hulley « 30 Sep 2017, 15:31
Replies: 13
by SamsBus2012 » 29 Aug 2017, 19:13

Hi folks.

Van starts fine when cold. When hot, particularly after a long run, he takes a lot of turning over before firing. Sometimes, this also...

13 Replies

4357 Views

Last post by Ian Hulley
30 Sep 2017, 15:31
Removing Gudgeon pin from piston

Last post by henryb « 30 Sep 2017, 12:27
Replies: 2
by henryb » 30 Sep 2017, 12:06

I have a T25 1.9dg (1989), and I need to take the pistons out (as oil in chamber). How do you remove the gudgeon pin as can't find the tool mentioned...

2 Replies

1571 Views

Last post by henryb
30 Sep 2017, 12:27
Brake caliper carrier bolts

Last post by mshaw1980 « 27 Sep 2017, 22:03
Replies: 5
by mshaw1980 » 18 Sep 2017, 19:57

My t25 seems to be playing tricks on me. Took the front calibre carrier off a few months back. Bolts were very tight. Trying to bolt them back on but...

5 Replies

1973 Views

Last post by mshaw1980
27 Sep 2017, 22:03
DG engine

Last post by Wear Sunscreen « 27 Sep 2017, 19:36
Replies: 4
by Wear Sunscreen » 27 Sep 2017, 14:31

Can anyone tell me what the difference is between early DG engines and later DG's?

4 Replies

3108 Views

Last post by Wear Sunscreen
27 Sep 2017, 19:36
what engine DF or DG

Last post by Ian Hulley « 27 Sep 2017, 19:14
Replies: 7
by Wear Sunscreen » 20 Sep 2017, 20:10

What are peoples views on changing a DF 1.9 for a DG 1.9.
What are the pitfalls, if any, of this slight upgrade.

7 Replies

4080 Views

Last post by Ian Hulley
27 Sep 2017, 19:14
Antifreeze

Last post by chris7ian « 27 Sep 2017, 11:25
Replies: 4
by Wear Sunscreen » 10 Sep 2017, 17:02

I believe I have used incorrect antifreeze in my 1900 water cooled engine, and mixed red with the original blue.
Is this catastrophic or can I get...

4 Replies

3272 Views

Last post by chris7ian
27 Sep 2017, 11:25
Having trouble getting recon DF engine to run smoothly

Last post by itchyfeet « 27 Sep 2017, 08:49
Replies: 5
by AlanR25 » 14 Sep 2017, 11:19

Here’s the background. After overheating problems damaged the old engine, I fitted a recon DF engine in my 1983 T25. Now back running, but big...

5 Replies

2066 Views

Last post by itchyfeet
27 Sep 2017, 08:49
pierburg 2E3 diaphragm push rod size

Last post by islandboy « 26 Sep 2017, 14:10
Replies: 7
by islandboy » 21 Sep 2017, 19:06

Just about to order refurb kit from Brickwerks and they advise to check on the pushrod size as early carb models were different length to later...

7 Replies

2072 Views

Last post by islandboy
26 Sep 2017, 14:10
Seized Gearbox sump bolt (Non-VW)

Last post by Ian Hulley « 26 Sep 2017, 11:37
Replies: 7
by nesty » 23 Sep 2017, 12:54

Before, I get shot, this is non VW T25, but related to my other vehicle, my daily runner (Micra K11 CVT). A bullet-proof little number, just like my...

7 Replies

2000 Views

Last post by Ian Hulley
26 Sep 2017, 11:37
Helix HX5 oil

Last post by Sir Brixalot « 25 Sep 2017, 10:41
Replies: 2
by Sir Brixalot » 23 Sep 2017, 09:32

Just doing an oil change and noticed this oil has cleaning agents in it. Is it OK to use in a DG?

2 Replies

1501 Views

Last post by Sir Brixalot
25 Sep 2017, 10:41
Jx manifold heat shields

Last post by wolfbus.uk « 24 Sep 2017, 21:49
Replies: 4
by wolfbus.uk » 23 Sep 2017, 12:20

Putting a new aaz in the syncro this weekend but the original jx exhaust manifold heat shields are beyond repair. Would it be unwise to run the van...

4 Replies

1819 Views

Last post by wolfbus.uk
24 Sep 2017, 21:49
Spotting a gear box problem

Last post by Aidan « 21 Sep 2017, 18:41
Replies: 1
by sarahandthebear » 21 Sep 2017, 18:12

Eavening all our van is currently in a garage getting treated to some much needed attention such as new fuel tank new water pump new collent pipes...

1 Replies

1487 Views

Last post by Aidan
21 Sep 2017, 18:41
Rattling/Resonance at front of van

Last post by CJH « 21 Sep 2017, 11:36
Replies: 7
by CJH » 20 Sep 2017, 11:58

I have a growing list of jobs on the van for the weekend, one of which is to investigate a rattling/resonance noise from the front of the van. It...

7 Replies

1903 Views

Last post by CJH
21 Sep 2017, 11:36
leaky purshrod tube

Last post by Sir Brixalot « 21 Sep 2017, 10:13
Replies: 6
by Sir Brixalot » 20 Sep 2017, 18:47

2 Quick questions. Got a leak coming from pushrod tubes. I saw BWs telescopics. Can a single one be fitted or would they all need changing.

6 Replies

1721 Views

Last post by Sir Brixalot
21 Sep 2017, 10:13
Trailing arm - new or old or weld

Last post by Sir Brixalot « 21 Sep 2017, 09:32
Replies: 36
by Sir Brixalot » 25 May 2017, 12:33
1

2

3
This is proving to be a very expensive period for me. My NS rear trailing arm has a 1 hole and the underneath is cracked (was hiddden by filler and...
36 Replies

9371 Views

Last post by Sir Brixalot
21 Sep 2017, 09:32
1.6 Aircooled air filter - is a bit missing?

Last post by marlinowner « 21 Sep 2017, 07:20
Replies: 4
by TrentLock » 20 Sep 2017, 09:39

Hi everyone,

This is my first post so please, be nice / bear with me... :)
We became the proud owners of a 1981 1.6 T25 with a CT engine about six...

4 Replies

2478 Views

Last post by marlinowner
21 Sep 2017, 07:20
Cheap Coolant Pipes ?

Last post by johninleeds « 19 Sep 2017, 22:15
Replies: 55
by pandp38 » 15 Jul 2014, 19:52
1

2

3

4
A T25 has recently appeared in the Vehicles For Sale section which has had some coolant pipes replaced with Alkathene. I have just found out this is...
55 Replies

25873 Views

Last post by johninleeds
19 Sep 2017, 22:15
Repair 1.9DG then sell, or sell as a project?

Last post by crazyhorse « 19 Sep 2017, 21:23
Replies: 8
by neal.andrews » 18 Sep 2017, 13:38

Hi guys

My 1.9DG recently lost power (low compression in cylinder 4), so I've decided to bite the bullet and convert it to a Subaru EJ20, as a good...

8 Replies

2922 Views

Last post by crazyhorse
19 Sep 2017, 21:23
Air in fuel lines

Last post by lefty67 « 19 Sep 2017, 20:03
Replies: 9
by boiliebob » 17 Sep 2017, 11:22

Hi Gents,

After some advice as usual please. Basically our Westy ('90, 1.6TD JX) has been laid up a while and now won't fire up. Battery is full...

9 Replies

3909 Views

Last post by lefty67
19 Sep 2017, 20:03
replacing water pipes

Last post by CJH « 19 Sep 2017, 18:29
Replies: 9
by obbig » 18 Sep 2017, 23:16

Hi all just getting the van back together bought some plastic water pipes to go in got tank out water pipes in any idea's on conecting the too ovs...

9 Replies

2549 Views

Last post by CJH
19 Sep 2017, 18:29
1.9dg early to late straight swap?

Last post by T25_steveo « 18 Sep 2017, 18:49
Replies: 17
by T25_steveo » 18 Sep 2017, 17:22
1

2
Hi I'm after a bit of help. I currently have a 1.9dg early engine which is dead. I've been offered 2 second hand replacement engines by different...
17 Replies

5109 Views

Last post by T25_steveo
18 Sep 2017, 18:49
REpace Coolant Header tank - Easy?

Last post by Ian Hulley « 18 Sep 2017, 11:30
Replies: 5
by centro » 14 Sep 2017, 07:19

Hi.

I believe I have a crack in the coolant header tank (The one with the dalek cap) and wondered what the procedure is for replacing it?

Thank you

5 Replies

3038 Views

Last post by Ian Hulley
18 Sep 2017, 11:30
LDA seal

Last post by Adeybruce « 17 Sep 2017, 23:33
Replies: 9
by Adeybruce » 15 Sep 2017, 03:27

I've been leaking fuel from my JX engine's LDA. I have replaced the seal where the 'lever' enters the unit, but fuel still pours through.
Any ideas?...

9 Replies

4326 Views

Last post by Adeybruce
17 Sep 2017, 23:33
Coolant hose bleed union - broken pipe

Last post by andilad « 17 Sep 2017, 18:59
Replies: 7
by andilad » 15 Sep 2017, 12:06

Hi,
So I have snapped the small pipe which comes back from the large union which joins the four coolant pipes behind the engine on a DG Early...

7 Replies

2142 Views

Last post by andilad
17 Sep 2017, 18:59
Gearbox oil

Last post by Aidan « 16 Sep 2017, 09:57
Replies: 1
by waltraud » 16 Sep 2017, 09:37

RIPLE QX Semi Synthetic 75w-90 - 5Ltr

Anyone know of ok for DG 4 speed gbox circa 1983? None of the gbox threads seem difinitive unless I can't read...

1 Replies

993 Views

Last post by Aidan
16 Sep 2017, 09:57
Stupid question amnesty Re thermostat location

Last post by cjvmee « 15 Sep 2017, 18:42
Replies: 11
by cjvmee » 15 Sep 2017, 13:32

Hello all...

Please could someone point me to the location of the thermostat on a T25 1.6td JX ...

Red faced thanks in advance! :oops:

11 Replies

2681 Views

Last post by cjvmee
15 Sep 2017, 18:42
High Clutch Biting Point?

Last post by Dubworth « 15 Sep 2017, 15:01
Replies: 2
by Dubworth » 15 Sep 2017, 14:30

I've noticed my van has a very high biting point, and it appears to be creeping higher. Once it's clamped on, there's no slip. Is this likely to be...

2 Replies

1774 Views

Last post by Dubworth
15 Sep 2017, 15:01
Water circulation.

Last post by bigherb « 15 Sep 2017, 10:55
Replies: 5
by kentishvanman » 14 Sep 2017, 19:35

Just been discussing a water problem that a fellow T3 owner has.
Water system topped up as should be. Coolant expands into expansion tank but will...

5 Replies

2807 Views

Last post by bigherb
15 Sep 2017, 10:55
JX td alternator drive belt issues

Last post by rivage5 « 14 Sep 2017, 23:13
Replies: 12
by rivage5 » 12 Sep 2017, 20:13

Hi All

I recently helped the brother-in-law seek out and buy a 1989 JX td powered T25 and all is good except that the van has an apetite for eating...

12 Replies

6650 Views

Last post by rivage5
14 Sep 2017, 23:13
Engine Fitting Rookie

Last post by Oldiebut goodie « 14 Sep 2017, 21:16
Replies: 10
by Ecopod » 08 Sep 2017, 18:12

Bearing in mind the old adage 'there's no silly questions'............

Is it at all possible to drop an engine through the inspection hatch into...

10 Replies

3232 Views

Last post by Oldiebut goodie
14 Sep 2017, 21:16
Tip if fitting new nut to front shock absorber

Last post by mshaw1980 « 14 Sep 2017, 18:16
Replies: 2
by mshaw1980 » 14 Sep 2017, 11:45

Hello

A lot may already know this but some may not so here goes.

I was trying to fit the new nylock nut to the top of my new front shock absorber...

2 Replies

1915 Views

Last post by mshaw1980
14 Sep 2017, 18:16
Overheating

Last post by alank950 « 14 Sep 2017, 11:49
Replies: 11
by alank950 » 13 Sep 2017, 16:37

My van was overheating and i did not hear the radiator fan comming on which tells me it could be the fan sensor switch.I am having trouble finding...

11 Replies

4704 Views

Last post by alank950
14 Sep 2017, 11:49
Power problems

Last post by matthew13 « 14 Sep 2017, 10:06
Replies: 3
by matthew13 » 13 Sep 2017, 17:03

I have a 1983, 2ltr Aircooled T25 and today took him out for a drive. After about 20mins of normal driving i just lost all power and then as i pulled...

3 Replies

2349 Views

Last post by matthew13
14 Sep 2017, 10:06
Engine needs Engineer (Airbox)

Last post by Oldiebut goodie « 14 Sep 2017, 08:41
Replies: 2
by paulhames » 12 Sep 2017, 15:47

Hello everyone,

My Van a DG 1.9 petrol needs some engineering to the airbox which attaches to the carb.

Because I didn't start him for ages I had...

2 Replies

1457 Views

Last post by Oldiebut goodie
14 Sep 2017, 08:41

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