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Most liked posts	Author	Posted	Liked	Forum
2.0 air cooled gearbox 1981	multisi	Yesterday, 14:33	Once this week	Mechanical
Powerflex trailing arm bushes - worth it?	maxstu	13 Nov 2025, 19:22	Once this week	Mechanical

Topics

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Last post

REpace Coolant Header tank - Easy?

Last post by Ian Hulley « 18 Sep 2017, 11:30
Replies: 5
by centro » 14 Sep 2017, 07:19

Hi.

I believe I have a crack in the coolant header tank (The one with the dalek cap) and wondered what the procedure is for replacing it?

Thank you

5 Replies

2905 Views

Last post by Ian Hulley
18 Sep 2017, 11:30
LDA seal

Last post by Adeybruce « 17 Sep 2017, 23:33
Replies: 9
by Adeybruce » 15 Sep 2017, 03:27

I've been leaking fuel from my JX engine's LDA. I have replaced the seal where the 'lever' enters the unit, but fuel still pours through.
Any ideas?...

9 Replies

4183 Views

Last post by Adeybruce
17 Sep 2017, 23:33
Coolant hose bleed union - broken pipe

Last post by andilad « 17 Sep 2017, 18:59
Replies: 7
by andilad » 15 Sep 2017, 12:06

Hi,
So I have snapped the small pipe which comes back from the large union which joins the four coolant pipes behind the engine on a DG Early...

7 Replies

2091 Views

Last post by andilad
17 Sep 2017, 18:59
Gearbox oil

Last post by Aidan « 16 Sep 2017, 09:57
Replies: 1
by waltraud » 16 Sep 2017, 09:37

RIPLE QX Semi Synthetic 75w-90 - 5Ltr

Anyone know of ok for DG 4 speed gbox circa 1983? None of the gbox threads seem difinitive unless I can't read...

1 Replies

948 Views

Last post by Aidan
16 Sep 2017, 09:57
Stupid question amnesty Re thermostat location

Last post by cjvmee « 15 Sep 2017, 18:42
Replies: 11
by cjvmee » 15 Sep 2017, 13:32

Hello all...

Please could someone point me to the location of the thermostat on a T25 1.6td JX ...

Red faced thanks in advance! :oops:

11 Replies

2601 Views

Last post by cjvmee
15 Sep 2017, 18:42
High Clutch Biting Point?

Last post by Dubworth « 15 Sep 2017, 15:01
Replies: 2
by Dubworth » 15 Sep 2017, 14:30

I've noticed my van has a very high biting point, and it appears to be creeping higher. Once it's clamped on, there's no slip. Is this likely to be...

2 Replies

1717 Views

Last post by Dubworth
15 Sep 2017, 15:01
Water circulation.

Last post by bigherb « 15 Sep 2017, 10:55
Replies: 5
by kentishvanman » 14 Sep 2017, 19:35

Just been discussing a water problem that a fellow T3 owner has.
Water system topped up as should be. Coolant expands into expansion tank but will...

5 Replies

2760 Views

Last post by bigherb
15 Sep 2017, 10:55
JX td alternator drive belt issues

Last post by rivage5 « 14 Sep 2017, 23:13
Replies: 12
by rivage5 » 12 Sep 2017, 20:13

Hi All

I recently helped the brother-in-law seek out and buy a 1989 JX td powered T25 and all is good except that the van has an apetite for eating...

12 Replies

6273 Views

Last post by rivage5
14 Sep 2017, 23:13
Engine Fitting Rookie

Last post by Oldiebut goodie « 14 Sep 2017, 21:16
Replies: 10
by Ecopod » 08 Sep 2017, 18:12

Bearing in mind the old adage 'there's no silly questions'............

Is it at all possible to drop an engine through the inspection hatch into...

10 Replies

3146 Views

Last post by Oldiebut goodie
14 Sep 2017, 21:16
Tip if fitting new nut to front shock absorber

Last post by mshaw1980 « 14 Sep 2017, 18:16
Replies: 2
by mshaw1980 » 14 Sep 2017, 11:45

Hello

A lot may already know this but some may not so here goes.

I was trying to fit the new nylock nut to the top of my new front shock absorber...

2 Replies

1861 Views

Last post by mshaw1980
14 Sep 2017, 18:16
Overheating

Last post by alank950 « 14 Sep 2017, 11:49
Replies: 11
by alank950 » 13 Sep 2017, 16:37

My van was overheating and i did not hear the radiator fan comming on which tells me it could be the fan sensor switch.I am having trouble finding...

11 Replies

4608 Views

Last post by alank950
14 Sep 2017, 11:49
Power problems

Last post by matthew13 « 14 Sep 2017, 10:06
Replies: 3
by matthew13 » 13 Sep 2017, 17:03

I have a 1983, 2ltr Aircooled T25 and today took him out for a drive. After about 20mins of normal driving i just lost all power and then as i pulled...

3 Replies

2298 Views

Last post by matthew13
14 Sep 2017, 10:06
Engine needs Engineer (Airbox)

Last post by Oldiebut goodie « 14 Sep 2017, 08:41
Replies: 2
by paulhames » 12 Sep 2017, 15:47

Hello everyone,

My Van a DG 1.9 petrol needs some engineering to the airbox which attaches to the carb.

Because I didn't start him for ages I had...

2 Replies

1432 Views

Last post by Oldiebut goodie
14 Sep 2017, 08:41
POSSIBLE HEAD GASKET?

Last post by Porkscratching « 13 Sep 2017, 16:28
Replies: 11
by dazman1 » 11 Sep 2017, 17:37

Evening all
I am guessing i have a blown head gasket
The symptoms are temp ok while at idle but goes up when driving and engine under load no loss...

11 Replies

4658 Views

Last post by Porkscratching
13 Sep 2017, 16:28
engine oil

Last post by scottbott « 13 Sep 2017, 14:11
Replies: 3
by scottbott » 13 Sep 2017, 08:50

no not the usual questions about oil just looking on eBay and seen a brand called Mannol,its a german oil anyone used it? they are asking £16 for 5...

3 Replies

2326 Views

Last post by scottbott
13 Sep 2017, 14:11
DIY gearbox overhaul?

Last post by CJH « 13 Sep 2017, 06:52
Replies: 4
by dekhelia » 12 Sep 2017, 19:35

Not sure what gearbox I have, but it's a factory diesel LHD 5-sp ... AAP?... anyway: it whines in pretty much all gears except 1st, and I was...

4 Replies

2982 Views

Last post by CJH
13 Sep 2017, 06:52
WBX Engine bays

Last post by itchyfeet « 11 Sep 2017, 05:21
Replies: 3
by itchyfeet » 08 Sep 2017, 19:15

DJ
DJ Engine bay2 by Paul_Barr , on Flickr

Late DG with LPG
DG LPG engine bay by Paul_Barr , on Flickr

3 Replies

2272 Views

Last post by itchyfeet
11 Sep 2017, 05:21
Possible thermostat issue...

Last post by Speedwell68 « 10 Sep 2017, 08:35
Replies: 4
by Speedwell68 » 09 Sep 2017, 19:43

...or maybe something else.

Hi. I have recently bought a 1990 Autohomes Kamper MK4 T25. It has a stock 1.9 DG engine. It goes pretty well. I have...

4 Replies

1957 Views

Last post by Speedwell68
10 Sep 2017, 08:35
Front wheel bearing

Last post by itchyfeet « 10 Sep 2017, 08:24
Replies: 6
by Hdog13 » 09 Sep 2017, 08:51

Hi Had my van for about six weeks now and done a couple of trips so far ! No major issues yet !! Just got back from doing approx 300 miles on way...

6 Replies

3184 Views

Last post by itchyfeet
10 Sep 2017, 08:24
Oil around spark plug - Help!

Last post by what2do « 09 Sep 2017, 16:53
Replies: 19
by evilgoat » 05 Sep 2017, 10:38
1

2
Gerty started misfiring on her way home from camping on sunday, running fine on sat, and most of way home and then started with a slight judder,...
19 Replies

9200 Views

Last post by what2do
09 Sep 2017, 16:53
Over heating query

Last post by ronsrecord « 09 Sep 2017, 15:43
Replies: 23
by ronsrecord » 07 Aug 2017, 17:38
1

2
Wondering if any could point me in the right direction here?

Finally got the van running brilliantly after changing all suspension and bushes, and...
23 Replies

9038 Views

Last post by ronsrecord
09 Sep 2017, 15:43
Carb adjustment question

Last post by Ant-t « 07 Sep 2017, 22:08
Replies: 2
by Ant-t » 07 Sep 2017, 13:11

I've recently rebuilt my pierburg 2e3 which has made my van run alot better and solved a random stalling issue that I had due to the amount of crud...

2 Replies

1821 Views

Last post by Ant-t
07 Sep 2017, 22:08
Wishbone Bushes

Last post by itchyfeet « 07 Sep 2017, 20:55
Replies: 23
by itchyfeet » 26 Feb 2017, 15:48
1

2
Looks like 14mm to me but it's a bit hard to get in there and measure, can anybody confirm?

thanks

Paul
23 Replies

11789 Views

Last post by itchyfeet
07 Sep 2017, 20:55
Fitting new speedo cable - 252957803F

Last post by Oldiebut goodie « 07 Sep 2017, 20:39
Replies: 4
by JonathanR » 07 Sep 2017, 12:31

All looks fairly straightforward, but hesitating over grommet. New one came with this.

Old cable grommet below fitted onto bulkhead. New grommet...

4 Replies

1793 Views

Last post by Oldiebut goodie
07 Sep 2017, 20:39
Homemade Spigot Bearing! - With Pics

Last post by bmouthboyo « 07 Sep 2017, 20:19
Replies: 1
by bmouthboyo » 07 Sep 2017, 20:06

So my mechanic working on my gearbox sent these pictures today.

Seems the original Golf Mk1 Gti conversion back in the early 90's used a homemade...

1 Replies

1475 Views

Last post by bmouthboyo
07 Sep 2017, 20:19
Pierberg Enrichment nozzle supply

Last post by islandboy « 07 Sep 2017, 14:56

by islandboy » 07 Sep 2017, 14:56

Van has been running really rough lately, especially when I am asking for a bit of power when accelerating, it seems as if it is starving of petrol....

0 Replies

1908 Views

Last post by islandboy
07 Sep 2017, 14:56
Too much pressure!?

Last post by ermie571 « 07 Sep 2017, 14:37
Replies: 1
by joshs90 » 06 Sep 2017, 18:24

My 1982, 2 litre air-cooled T25 is causing me some problems. Since having its MOT when the engine is up to temperature and the van is being driven,...

1 Replies

1135 Views

Last post by ermie571
07 Sep 2017, 14:37
Petrol Tank Replacement.. The Shopping list

Last post by crazyhorse « 06 Sep 2017, 19:20
Replies: 5
by crazyhorse » 01 Mar 2017, 22:15

Hi all,

As the weather is getting warmer I have decided to replace my rusty tank and all pipes related. Whilst the tanks out I plan to underseal....

5 Replies

1844 Views

Last post by crazyhorse
06 Sep 2017, 19:20
Engine issues

Last post by Sir Brixalot « 06 Sep 2017, 16:59
Replies: 29
by Spud man john » 17 Oct 2016, 13:37
1

2
I spent some time at the weekend investigating the various issues on the van that I've suffered during the summer. (1988 Autosleeper Trouper, 1.9 DJ...
29 Replies

9387 Views

Last post by Sir Brixalot
06 Sep 2017, 16:59
Starting woes

Last post by kevtherev « 05 Sep 2017, 23:12
Replies: 3
by Kimchee » 03 Sep 2017, 11:08

Hi folks, I've a 20L cu Aircooled panel van . Recently while descending a hill the engine cut out , I tried to bump start it but nothing . Cleaned...

3 Replies

2234 Views

Last post by kevtherev
05 Sep 2017, 23:12
Loosening Bolts

Last post by Ian Hulley « 05 Sep 2017, 20:55
Replies: 3
by Jeff J » 03 Sep 2017, 10:29

I need to replace the water pump to cylinder head pipe on my 1.9 water-cooled engine. Is it better/easier to slacken the bolts on the head with it...

3 Replies

1776 Views

Last post by Ian Hulley
05 Sep 2017, 20:55
1.9 DG wet weather issues

Last post by Ian Hulley « 05 Sep 2017, 18:00
Replies: 7
by RLG » 03 Sep 2017, 12:44

Ok twice we have been camping and on the trip home the rain starts the bus getting sluggish pops farts and cuts out she will start agian but will die...

7 Replies

2894 Views

Last post by Ian Hulley
05 Sep 2017, 18:00
Newbie with a Coolant question...

Last post by Dubworth « 05 Sep 2017, 09:16
Replies: 4
by Dubworth » 04 Sep 2017, 09:41

Good morning, I've recently joined the fold and purchased a very nice 1985 van with a 1900 DG engine and a high-top. I've noticed the last week I've...

4 Replies

2544 Views

Last post by Dubworth
05 Sep 2017, 09:16
urgent help needed oil light coming on

Last post by CJH « 04 Sep 2017, 15:04
Replies: 15
by Wear Sunscreen » 02 Sep 2017, 13:52
1

2
Hi
My oil light has started to come on when on tick over or a bit faster. No undue engine noises or problems, temperature normal, oil level appears...
15 Replies

7017 Views

Last post by CJH
04 Sep 2017, 15:04
VDO pressure gauge woes

Last post by CJH « 04 Sep 2017, 14:05
Replies: 4
by Blakefruid » 03 Sep 2017, 20:20

Evening All,
I've just fitted VDO temperature and pressure gauges, and when I turn on the ignition (not start the bus) the needle on the pressure...

4 Replies

2244 Views

Last post by CJH
04 Sep 2017, 14:05
1.9 Dg - Solex Carb: Fuel / Carburettor Issues

Last post by glasshopper « 04 Sep 2017, 08:24
Replies: 19
by glasshopper » 04 Sep 2016, 12:46
1

2
Hi All.

I wonder if anyone can help with issues I am having with fuel pumps and lumpy running with flat spots.

The history is as follows - I had...
19 Replies

11279 Views

Last post by glasshopper
04 Sep 2017, 08:24
subaru engine

Last post by Da dan « 04 Sep 2017, 20:27
Replies: 4
by Wear Sunscreen » 03 Sep 2017, 19:42

Hi, what's peoples thoughts on installing a Subaru engine as a replacement for a 1900cc water cooled?

4 Replies

2473 Views

Last post by Da dan
04 Sep 2017, 20:27
Electric fuel pump 1.9dg

Last post by AngeloEvs « 03 Sep 2017, 19:43
Replies: 33
by 100leelee » 17 May 2017, 10:19
1

2

3
Hi,
My van runs well on lpg. PO never ran on petrol, for about 7 years he said!
Anyway, fitting a new tank and fuel lines to get it working on...
33 Replies

14585 Views

Last post by AngeloEvs
03 Sep 2017, 19:43
Over heated!

Last post by sarahandthebear « 03 Sep 2017, 16:18
Replies: 9
by sarahandthebear » 02 Sep 2017, 16:54

We were driving along and we started over heading and we think our water pumps gone, and also the belt has gone anyone got any ideas to get us home?...

9 Replies

1985 Views

Last post by sarahandthebear
03 Sep 2017, 16:18
Wheel Bearing help please

Last post by bigherb « 03 Sep 2017, 06:26
Replies: 5
by crazymilk » 31 Aug 2017, 13:53

Hi there, I am trying to work out which wheel bearings I need for the front of my 1985 VW T25
The Chassis number is WV2ZZZ25ZFH126047

There seems...

5 Replies

2864 Views

Last post by bigherb
03 Sep 2017, 06:26
Crank (pulley) oil seal

Last post by what2do « 02 Sep 2017, 22:02
Replies: 8
by Donald360 » 29 Aug 2017, 10:58

I've tried searching the wiki and past posts but cannot find a simple answer to this. Is it possible to replace the crank oil seal at the rear...

8 Replies

2416 Views

Last post by what2do
02 Sep 2017, 22:02
5 speed reverse lock out

Last post by CovKid « 02 Sep 2017, 14:49
Replies: 1
by peanut222 » 02 Sep 2017, 09:24

Hi there guys,

I am replacing all the shifter and linkage bits on my 1990 2.1 5speed Devon, I discovered that there is no reverse lock out tab on...

1 Replies

695 Views

Last post by CovKid
02 Sep 2017, 14:49
LDA

Last post by bootie3367 « 02 Sep 2017, 12:43
Replies: 2
by bootie3367 » 01 Sep 2017, 19:09

Sorry but the Archive is not working for me and a search turned up nowt.

How do you know if the LDA is failing? 1.6 JX engine.

TIA
Jon

2 Replies

1745 Views

Last post by bootie3367
02 Sep 2017, 12:43
No 3 injector pipe changed.engine sounds terrible...

Last post by davidoft1 « 02 Sep 2017, 11:34
Replies: 16
by lentulus » 25 Aug 2017, 15:34
1

2
Hi there. My 1989 1.6 td van passed its MOT a day ago [bar a spot of rust}. However, coming back from the test, smelled unburned diesel. Stopped, to...
16 Replies

3883 Views

Last post by davidoft1
02 Sep 2017, 11:34
Cheap oil coolers?

Last post by Mr Bean « 02 Sep 2017, 07:10
Replies: 2
by ash1293 » 30 Aug 2017, 08:24

With the van away I've too much time on my hands and the mind wanders.

Ebay is awash with cheap oil coolers such as

Has anyone used one of these...

2 Replies

1940 Views

Last post by Mr Bean
02 Sep 2017, 07:10
Misfire creates loud knocking in brake servo vacumm pipe

Last post by Lcfc78 « 01 Sep 2017, 17:43

by Lcfc78 » 01 Sep 2017, 17:43

Hi

After some help I have an issue with my 1.9 dg t25 occasionally when Luke warm it gets a misfire that creates a loud knocking noise in the brake...

0 Replies

2168 Views

Last post by Lcfc78
01 Sep 2017, 17:43
Engine ticking over lumpy and white smoke

Last post by lefty67 « 07 Sep 2017, 14:04
Replies: 3
by Tracy&Andy » 30 Aug 2017, 19:54

Hi guys

We recently noticed a small fuel leak coming from the diesel pump (Passat engine 1.9Td, probably 1996/7) so took it off to get it fixed by...

3 Replies

2782 Views

Last post by lefty67
07 Sep 2017, 14:04
Gearbox Code 2nd Opinion

Last post by Ecopod « 30 Aug 2017, 21:07
Replies: 3
by Ecopod » 30 Aug 2017, 19:54

Hopefully title hasn't put everyone off!

Bought a project with a 4 speed box (which I'm quite happy about given my limited grasp of ratios etc and...

3 Replies

1815 Views

Last post by Ecopod
30 Aug 2017, 21:07
Rear wiper MOTOR

Last post by Titus A Duxass « 30 Aug 2017, 07:44
Replies: 6
by Lanciaman » 30 Jul 2017, 16:44

Is it possible to replace just the motor of the rear wiper assembly? I'm trying to assemble all required parts, almost there and have found a rear...

6 Replies

2676 Views

Last post by Titus A Duxass
30 Aug 2017, 07:44
Gearbox whine question

Last post by nevill3 « 29 Aug 2017, 18:57
Replies: 4
by dekhelia » 26 Aug 2017, 19:47

5-speed gearbox on my 1.9 AAZ conversion whines/drones in 4th and 5th gears. The gearstick also rattles in 4th gear, rattling the gearstick knob....

4 Replies

1552 Views

Last post by nevill3
29 Aug 2017, 18:57

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