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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	10 Sep 2025, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	09 Sep 2025, 23:05	Once this week	Mechanical

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Last post

Petrol Tank Replacement.. The Shopping list

Last post by crazyhorse « 06 Sep 2017, 19:20
Replies: 5
by crazyhorse » 01 Mar 2017, 22:15

Hi all,

As the weather is getting warmer I have decided to replace my rusty tank and all pipes related. Whilst the tanks out I plan to underseal....

5 Replies

1801 Views

Last post by crazyhorse
06 Sep 2017, 19:20
Engine issues

Last post by Sir Brixalot « 06 Sep 2017, 16:59
Replies: 29
by Spud man john » 17 Oct 2016, 13:37
1

2
I spent some time at the weekend investigating the various issues on the van that I've suffered during the summer. (1988 Autosleeper Trouper, 1.9 DJ...
29 Replies

9091 Views

Last post by Sir Brixalot
06 Sep 2017, 16:59
Starting woes

Last post by kevtherev « 05 Sep 2017, 23:12
Replies: 3
by Kimchee » 03 Sep 2017, 11:08

Hi folks, I've a 20L cu Aircooled panel van . Recently while descending a hill the engine cut out , I tried to bump start it but nothing . Cleaned...

3 Replies

2197 Views

Last post by kevtherev
05 Sep 2017, 23:12
Loosening Bolts

Last post by Ian Hulley « 05 Sep 2017, 20:55
Replies: 3
by Jeff J » 03 Sep 2017, 10:29

I need to replace the water pump to cylinder head pipe on my 1.9 water-cooled engine. Is it better/easier to slacken the bolts on the head with it...

3 Replies

1738 Views

Last post by Ian Hulley
05 Sep 2017, 20:55
1.9 DG wet weather issues

Last post by Ian Hulley « 05 Sep 2017, 18:00
Replies: 7
by RLG » 03 Sep 2017, 12:44

Ok twice we have been camping and on the trip home the rain starts the bus getting sluggish pops farts and cuts out she will start agian but will die...

7 Replies

2793 Views

Last post by Ian Hulley
05 Sep 2017, 18:00
Newbie with a Coolant question...

Last post by Dubworth « 05 Sep 2017, 09:16
Replies: 4
by Dubworth » 04 Sep 2017, 09:41

Good morning, I've recently joined the fold and purchased a very nice 1985 van with a 1900 DG engine and a high-top. I've noticed the last week I've...

4 Replies

2490 Views

Last post by Dubworth
05 Sep 2017, 09:16
urgent help needed oil light coming on

Last post by CJH « 04 Sep 2017, 15:04
Replies: 15
by Wear Sunscreen » 02 Sep 2017, 13:52
1

2
Hi
My oil light has started to come on when on tick over or a bit faster. No undue engine noises or problems, temperature normal, oil level appears...
15 Replies

6868 Views

Last post by CJH
04 Sep 2017, 15:04
VDO pressure gauge woes

Last post by CJH « 04 Sep 2017, 14:05
Replies: 4
by Blakefruid » 03 Sep 2017, 20:20

Evening All,
I've just fitted VDO temperature and pressure gauges, and when I turn on the ignition (not start the bus) the needle on the pressure...

4 Replies

2195 Views

Last post by CJH
04 Sep 2017, 14:05
1.9 Dg - Solex Carb: Fuel / Carburettor Issues

Last post by glasshopper « 04 Sep 2017, 08:24
Replies: 19
by glasshopper » 04 Sep 2016, 12:46
1

2
Hi All.

I wonder if anyone can help with issues I am having with fuel pumps and lumpy running with flat spots.

The history is as follows - I had...
19 Replies

11109 Views

Last post by glasshopper
04 Sep 2017, 08:24
subaru engine

Last post by Da dan « 04 Sep 2017, 20:27
Replies: 4
by Wear Sunscreen » 03 Sep 2017, 19:42

Hi, what's peoples thoughts on installing a Subaru engine as a replacement for a 1900cc water cooled?

4 Replies

2400 Views

Last post by Da dan
04 Sep 2017, 20:27
Electric fuel pump 1.9dg

Last post by AngeloEvs « 03 Sep 2017, 19:43
Replies: 33
by 100leelee » 17 May 2017, 10:19
1

2

3
Hi,
My van runs well on lpg. PO never ran on petrol, for about 7 years he said!
Anyway, fitting a new tank and fuel lines to get it working on...
33 Replies

14197 Views

Last post by AngeloEvs
03 Sep 2017, 19:43
Over heated!

Last post by sarahandthebear « 03 Sep 2017, 16:18
Replies: 9
by sarahandthebear » 02 Sep 2017, 16:54

We were driving along and we started over heading and we think our water pumps gone, and also the belt has gone anyone got any ideas to get us home?...

9 Replies

1922 Views

Last post by sarahandthebear
03 Sep 2017, 16:18
Wheel Bearing help please

Last post by bigherb « 03 Sep 2017, 06:26
Replies: 5
by crazymilk » 31 Aug 2017, 13:53

Hi there, I am trying to work out which wheel bearings I need for the front of my 1985 VW T25
The Chassis number is WV2ZZZ25ZFH126047

There seems...

5 Replies

2810 Views

Last post by bigherb
03 Sep 2017, 06:26
Crank (pulley) oil seal

Last post by what2do « 02 Sep 2017, 22:02
Replies: 8
by Donald360 » 29 Aug 2017, 10:58

I've tried searching the wiki and past posts but cannot find a simple answer to this. Is it possible to replace the crank oil seal at the rear...

8 Replies

2344 Views

Last post by what2do
02 Sep 2017, 22:02
5 speed reverse lock out

Last post by CovKid « 02 Sep 2017, 14:49
Replies: 1
by peanut222 » 02 Sep 2017, 09:24

Hi there guys,

I am replacing all the shifter and linkage bits on my 1990 2.1 5speed Devon, I discovered that there is no reverse lock out tab on...

1 Replies

676 Views

Last post by CovKid
02 Sep 2017, 14:49
LDA

Last post by bootie3367 « 02 Sep 2017, 12:43
Replies: 2
by bootie3367 » 01 Sep 2017, 19:09

Sorry but the Archive is not working for me and a search turned up nowt.

How do you know if the LDA is failing? 1.6 JX engine.

TIA
Jon

2 Replies

1720 Views

Last post by bootie3367
02 Sep 2017, 12:43
No 3 injector pipe changed.engine sounds terrible...

Last post by davidoft1 « 02 Sep 2017, 11:34
Replies: 16
by lentulus » 25 Aug 2017, 15:34
1

2
Hi there. My 1989 1.6 td van passed its MOT a day ago [bar a spot of rust}. However, coming back from the test, smelled unburned diesel. Stopped, to...
16 Replies

3714 Views

Last post by davidoft1
02 Sep 2017, 11:34
Cheap oil coolers?

Last post by Mr Bean « 02 Sep 2017, 07:10
Replies: 2
by ash1293 » 30 Aug 2017, 08:24

With the van away I've too much time on my hands and the mind wanders.

Ebay is awash with cheap oil coolers such as

Has anyone used one of these...

2 Replies

1900 Views

Last post by Mr Bean
02 Sep 2017, 07:10
Misfire creates loud knocking in brake servo vacumm pipe

Last post by Lcfc78 « 01 Sep 2017, 17:43

by Lcfc78 » 01 Sep 2017, 17:43

Hi

After some help I have an issue with my 1.9 dg t25 occasionally when Luke warm it gets a misfire that creates a loud knocking noise in the brake...

0 Replies

2151 Views

Last post by Lcfc78
01 Sep 2017, 17:43
Engine ticking over lumpy and white smoke

Last post by lefty67 « 07 Sep 2017, 14:04
Replies: 3
by Tracy&Andy » 30 Aug 2017, 19:54

Hi guys

We recently noticed a small fuel leak coming from the diesel pump (Passat engine 1.9Td, probably 1996/7) so took it off to get it fixed by...

3 Replies

2722 Views

Last post by lefty67
07 Sep 2017, 14:04
Gearbox Code 2nd Opinion

Last post by Ecopod « 30 Aug 2017, 21:07
Replies: 3
by Ecopod » 30 Aug 2017, 19:54

Hopefully title hasn't put everyone off!

Bought a project with a 4 speed box (which I'm quite happy about given my limited grasp of ratios etc and...

3 Replies

1777 Views

Last post by Ecopod
30 Aug 2017, 21:07
Rear wiper MOTOR

Last post by Titus A Duxass « 30 Aug 2017, 07:44
Replies: 6
by Lanciaman » 30 Jul 2017, 16:44

Is it possible to replace just the motor of the rear wiper assembly? I'm trying to assemble all required parts, almost there and have found a rear...

6 Replies

2598 Views

Last post by Titus A Duxass
30 Aug 2017, 07:44
Gearbox whine question

Last post by nevill3 « 29 Aug 2017, 18:57
Replies: 4
by dekhelia » 26 Aug 2017, 19:47

5-speed gearbox on my 1.9 AAZ conversion whines/drones in 4th and 5th gears. The gearstick also rattles in 4th gear, rattling the gearstick knob....

4 Replies

1490 Views

Last post by nevill3
29 Aug 2017, 18:57
Push rod oil leek

Last post by AngeloEvs « 29 Aug 2017, 12:14
Replies: 16
by sarahandthebear » 19 Aug 2017, 13:15
1

2
Hey guys sorry to post this on here but I have been trying to get the wiki to work and it won't. Our 1.9 dg petrol 1984 westfalia joker has a very...
16 Replies

6218 Views

Last post by AngeloEvs
29 Aug 2017, 12:14
Brake weirdness

Last post by Ian Hulley « 29 Aug 2017, 11:24
Replies: 3
by lujaman » 27 Aug 2017, 15:19

Greetings, hopefully someone can help,here goes.
Some months ago I started getting the brake pedal travelling nearly all the way to the floor when...

3 Replies

1599 Views

Last post by Ian Hulley
29 Aug 2017, 11:24
Front brake backing plates - Early type

Last post by Ant-t « 28 Aug 2017, 22:00
Replies: 16
by CJH » 21 Aug 2017, 08:06
1

2
My front brakes (early, ATE) look like archaeological finds from an iron age settlement. They got through the MOT, but I really need to replace the...
16 Replies

6083 Views

Last post by Ant-t
28 Aug 2017, 22:00
AAZ Connecting Rods

Last post by aerovolito « 28 Aug 2017, 14:27

by aerovolito » 28 Aug 2017, 14:27

My early AAZ has a bent conrod and I have a spare but it is from a later engine. I know they are slightly different but am I safe to use it? Also, is...

0 Replies

2516 Views

Last post by aerovolito
28 Aug 2017, 14:27
x2 Mocal Oil coolers Burst!!!

Last post by Blakefruid « 27 Aug 2017, 20:39
Replies: 6
by Blakefruid » 27 Aug 2017, 12:12

Hi All,

What would cause an cooler to split?
And how do I go about fixing it?

Sorry but this might be a bit of a long explanation of the...

6 Replies

3426 Views

Last post by Blakefruid
27 Aug 2017, 20:39
Recommended Garage in Bucks?

Last post by Blakefruid « 27 Aug 2017, 20:23

by Blakefruid » 27 Aug 2017, 20:23

Evening All,
Can anyone recommend a garage in Buckinghamshire-ish who's happy to work on diesel T25's, I live near High Wycombe.
many thanks,
Ian

0 Replies

2002 Views

Last post by Blakefruid
27 Aug 2017, 20:23
slight oil leak from case bolt

Last post by glennhod « 27 Aug 2017, 20:21
Replies: 4
by glennhod » 24 Aug 2017, 12:16

got a slight oil leak from case bolt on 2.0 cu type 4 engine its a 13mm nut just behind the oil filter how can i fix the leak would i be ok to undo...

4 Replies

2261 Views

Last post by glennhod
27 Aug 2017, 20:21
Grease cap. Does it have a seal?

Last post by meggles « 27 Aug 2017, 12:36
Replies: 2
by meggles » 26 Aug 2017, 21:26

Simple question: Is there a seal of sorts in/on the front hub grease cap or is it just a very good fit? My wheel is getting grease spreading like...

2 Replies

1116 Views

Last post by meggles
27 Aug 2017, 12:36
Replacement carburettor for t25 1981 1.6l petrol

Last post by dekhelia « 27 Aug 2017, 06:52
Replies: 2
by rocketdog » 08 Aug 2017, 17:47

Evening all

Thanks in advance , I am hoping to get some advice and assistance.

I got my van towed towe'd to a garage at the weekend after it broke...

2 Replies

946 Views

Last post by dekhelia
27 Aug 2017, 06:52
A rank amateurs attempt at a DG rebuild...

Last post by bustrucket « 26 Aug 2017, 12:58
Replies: 16
by bustrucket » 16 Apr 2017, 16:54
1

2
About a year ago I bought a Y reg T25 camper with the plan of making it a running project, but quickly found out that was wildly optimistic for...
16 Replies

9298 Views

Last post by bustrucket
26 Aug 2017, 12:58
Cylinder Head Gasket blown

Last post by Bert@glos « 24 Aug 2017, 12:54
Replies: 8
by Bert@glos » 22 Aug 2017, 14:48

I have a 1989, 1.9l petrol, High-top Leisuredrive, T25 that I have managed to kill.
Whilst driving it today, either the temperature gauge wasn't...

8 Replies

2370 Views

Last post by Bert@glos
24 Aug 2017, 12:54
Engine change

Last post by mshaw1980 « 24 Aug 2017, 11:37
Replies: 4
by Da dan » 23 Aug 2017, 19:30

Running a 1.9dg and it's still got some life in it but just thinking about things When they finally go south. Taking mileage in to consideration @...

4 Replies

2117 Views

Last post by mshaw1980
24 Aug 2017, 11:37
Engine rebuild saga

Last post by ash1293 « 22 Aug 2017, 16:37
Replies: 3
by thenomadcat » 22 Aug 2017, 11:23

Hi guys,

I was speeding on the highway at an amazing 80km/h when a strange and loud sound came from the rear of the car. A smoke cloud followed. By...

3 Replies

2268 Views

Last post by ash1293
22 Aug 2017, 16:37
Oil Leak

Last post by sarahbedford92 « 22 Aug 2017, 13:10
Replies: 6
by sarahbedford92 » 22 Aug 2017, 08:58

I recently had a new gearbox fitted into my van, it came back from the garage a week or two ago.
I noticed last night that there is an oil leak...

6 Replies

1691 Views

Last post by sarahbedford92
22 Aug 2017, 13:10
cu Aircooled timing out/odd help

Last post by Johnmck « 21 Aug 2017, 21:31
Replies: 2
by Johnmck » 21 Aug 2017, 17:54

Hi
Had an issue with engine overheating while ago. Been away working. Changed oil filters new oil plugs ht leads and now running but bit rough-...

2 Replies

1488 Views

Last post by Johnmck
21 Aug 2017, 21:31
wat size clutch

Last post by itchyfeet « 21 Aug 2017, 13:47
Replies: 7
by daniel3933 » 21 Aug 2017, 08:49

am planning gearbox swap can anyone tell me what size clutch i need on 1.9 df engine please

7 Replies

2676 Views

Last post by itchyfeet
21 Aug 2017, 13:47
Stub axle for '89 1.6 TD

Last post by multisi « 21 Aug 2017, 08:21
Replies: 3
by Watters » 19 Aug 2017, 19:47

Hi There, day 1 of my holiday came to an end due to a collapsed front wheel bearing. Unfortunately the near side stub axle has been damaged and in...

3 Replies

1046 Views

Last post by multisi
21 Aug 2017, 08:21
Can anyone confirm - 1.9/2.1 manifold differences

Last post by ash1293 « 21 Aug 2017, 07:01
Replies: 5
by ash1293 » 19 Aug 2017, 08:21

I've been having a bit of a look around and I'm trying to find a definitive answer on differences between late 1.9 and 2.1 exhaust manifolds.
While I...

5 Replies

1300 Views

Last post by ash1293
21 Aug 2017, 07:01
Changing temp sender unit on thermostat

Last post by gone_left « 20 Aug 2017, 21:20
Replies: 2
by gone_left » 13 Aug 2017, 14:40

Hi all,

New member and first time T25 owner here. I only bought my van recently and the temp gauge has never worked. Using the wiki (which is...

2 Replies

1752 Views

Last post by gone_left
20 Aug 2017, 21:20
DG with constant, stubborn hesitation

Last post by bruce3927 « 20 Aug 2017, 20:57
Replies: 38
by bruce3927 » 06 May 2017, 21:17
1

2

3
Hi all,
I have a 1.9DG manual (Pierburg 2e3) with a heavy constant hesitation.
When driving it's normally foot to the floor almost all of the time,...
38 Replies

10655 Views

Last post by bruce3927
20 Aug 2017, 20:57
Brake servo pipe keeps blowing off

Last post by Mr Bean « 20 Aug 2017, 19:41
Replies: 3
by joshs90 » 19 Aug 2017, 17:15

Hi, I have a 1982 T25. 2 litre air-cooled. Just got it road legal after six years in the garage. Starts easily, idles good and drives well. Or so I...

3 Replies

1803 Views

Last post by Mr Bean
20 Aug 2017, 19:41
Bell housing

Last post by Domino « 20 Aug 2017, 07:23
Replies: 1
by martin t25 » 19 Aug 2017, 21:43

I want to fit a 2.0 cu to a van that has knackered watercooled engine. Will I definitely hace to change the bell housing. There are a couple on ebay...

1 Replies

1534 Views

Last post by Domino
20 Aug 2017, 07:23
Help please. Odd knocking sound from under van. Travelling F

Last post by IndigoSteve « 18 Aug 2017, 19:31
Replies: 3
by IndigoSteve » 18 Aug 2017, 16:47

Need a little help please. Travelling across France at the moment and for the last two weeks the van has not missed a beat.

He is a Westy T25 1984...

3 Replies

2611 Views

Last post by IndigoSteve
18 Aug 2017, 19:31
Mechanic/garage recommendations SW London-Kingston

Last post by marlinowner « 17 Aug 2017, 17:09
Replies: 1
by CathM » 17 Aug 2017, 16:54

T25 1600 turbo diesel - just back from oil and water leak repairs and MOT. Blown a fuse, towed home. Needs repairing by someone who can troubleshoot...

1 Replies

989 Views

Last post by marlinowner
17 Aug 2017, 17:09
1988 Caravelle GL - 2.1 DJ WBX keeps cutting out!

Last post by hightop ratty « 17 Aug 2017, 08:57
Replies: 7
by AllTheGear_NoIdea » 16 Aug 2017, 06:39

Morning all,

Can anybody help with ideas or past experiences of the same or similar problem, I bought a 1988 Caravelle GL Auto with a 2.1i DJ WBX...

7 Replies

1931 Views

Last post by hightop ratty
17 Aug 2017, 08:57
Tightening up new front shock nut

Last post by mshaw1980 « 16 Aug 2017, 20:18
Replies: 3
by mshaw1980 » 16 Aug 2017, 18:12

Hi everyone.

How do you do the top shock nut up? The nylock covers the 6mm key to put the spanner on so the shock rod just turns when I try to...

3 Replies

2310 Views

Last post by mshaw1980
16 Aug 2017, 20:18
Urgent help needed

Last post by JonathanR « 16 Aug 2017, 17:55
Replies: 12
by JonathanR » 15 Aug 2017, 11:27

1.9 wbx water cooled petrol
Heading north with my oil leak which got worse. AA came out and identified oil pressure switch leaking and fixed it.
Got...

12 Replies

3865 Views

Last post by JonathanR
16 Aug 2017, 17:55

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