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Most liked posts	Author	Posted	Liked	Forum
Heater matrix bypass	Oren Kipnis	28 Dec 2025, 14:46	Once this week	Mechanical
welding	MC 1	27 Dec 2025, 15:05	Once this week	Mechanical

Topics

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Last post

Gear change issue

Last post by Ian Hulley « 30 Oct 2017, 21:54
Replies: 4
by alank950 » 27 Oct 2017, 16:59

Guys i was having trouble getting my van into first gear and i left it with a mechanic.He has told me i need to replace the lower gear linkage which...

4 Replies

1657 Views

Last post by Ian Hulley
30 Oct 2017, 21:54
recon engine

Last post by Sir Brixalot « 30 Oct 2017, 21:16
Replies: 20
by Wear Sunscreen » 07 Sep 2017, 16:24
1

2
Hi all
I have now decide that I need to replace my engine with a reconditioned one. 1900 1984 water cooled DG.
Can anyone suggest a good supplier? At...
20 Replies

6978 Views

Last post by Sir Brixalot
30 Oct 2017, 21:16
Accelerator cable bracket

Last post by Ian Hulley « 30 Oct 2017, 20:14
Replies: 6
by mrdandandan » 30 Oct 2017, 10:59

Hi everyone, i'm broken down awaiting a tow. The throttle cable is connected but something is missing (fallen off?)to hold the throttle cable sleeve...

6 Replies

2297 Views

Last post by Ian Hulley
30 Oct 2017, 20:14
Loss of power on the motorway

Last post by pleasestartnow « 30 Oct 2017, 15:25
Replies: 4
by pleasestartnow » 30 Oct 2017, 13:48

Hi all,

1.9D

Just been travelling about the last 3 days in my van and in the last hour it felt like it was losing power, particularly when going...

4 Replies

2400 Views

Last post by pleasestartnow
30 Oct 2017, 15:25
Aircooled CU 2.0 Tinware

Last post by bigherb « 29 Oct 2017, 08:45
Replies: 1
by Becky's Dad » 28 Oct 2017, 19:44

Having recently purchased my first ever VW a 1983 2.0 Aircooled poptop T25 I was slightly ruffled when I realised ALL the lower tinwear was missing....

1 Replies

885 Views

Last post by bigherb
29 Oct 2017, 08:45
Warm Air Pickup on Exhaust, Essential?

Last post by jswagger « 28 Oct 2017, 07:13
Replies: 4
by jswagger » 27 Oct 2017, 13:54

Hi,

Has anyone stopped using the warm air pickup on exhaust, ?

On my 1988, 1.9DG, I need to replace the part of the exhaust the warm air pick up,...

4 Replies

1493 Views

Last post by jswagger
28 Oct 2017, 07:13
earth strap

Last post by California Dreamin « 24 Oct 2017, 23:02
Replies: 7
by matthew13 » 06 Sep 2017, 16:09

I have a 2ltr Aircooled T25 1983. I have real trouble starting the engine when it has been running for a long time and is hot. Would it help if i...

7 Replies

3068 Views

Last post by California Dreamin
24 Oct 2017, 23:02
Fuel Tank / filler

Last post by 100leelee « 24 Oct 2017, 22:05
Replies: 4
by 100leelee » 22 Oct 2017, 14:35

1.9dg 1986
New tank to go in, couple of questions..
The ‘breather’ that goes from the main filler pipe to the top of the tank is cracked..
Can’t seem...

4 Replies

1689 Views

Last post by 100leelee
24 Oct 2017, 22:05
Bumpy start

Last post by California Dreamin « 24 Oct 2017, 20:40
Replies: 6
by sarahandthebear » 24 Oct 2017, 10:32

Morning all yes it's us again we do apologise in advance for always asking questions but to be honest owning a 34 year old van can be scary. My...

6 Replies

1521 Views

Last post by California Dreamin
24 Oct 2017, 20:40
1.6 TD ? jx Intermediate pulley.

Last post by bluebus1987 « 21 Oct 2017, 21:02
Replies: 2
by bluebus1987 » 21 Oct 2017, 18:05

Anyone know if pulleys with and without the ridge around the edge are interchangeable, or why they are different. Mine has the ridge which is damaged...

2 Replies

1367 Views

Last post by bluebus1987
21 Oct 2017, 21:02
Drive belt for 90a Alternator

Last post by Oldiebut goodie « 21 Oct 2017, 10:14
Replies: 9
by Paul Southworth » 20 Oct 2017, 05:29

Hi guys,
I have recently converted from a 45a alternator to a 90a. According to Brickwerks there are two lengths of belt; 1075 and 1100, which one...

9 Replies

2324 Views

Last post by Oldiebut goodie
21 Oct 2017, 10:14
wont start!!

Last post by matthew13 « 21 Oct 2017, 08:54
Replies: 21
by matthew13 » 15 Oct 2017, 14:11
1

2
2ltr Aircooled 1983 t25. Today i changed the in-line fuel filter and cleaned the twin carbs with spay cleaner but now my van wont start!! It trys to...
21 Replies

3844 Views

Last post by matthew13
21 Oct 2017, 08:54
Hesitant running

Last post by matthew13 « 20 Oct 2017, 15:27
Replies: 8
by matthew13 » 29 Jul 2017, 16:00

I have a 2ltr 1982 vw t25. Have just today changed the spark plugs to Bosch specified ones and now my van cuts out whilst idling and when driving...

8 Replies

4065 Views

Last post by matthew13
20 Oct 2017, 15:27
Starter Motor Trouble

Last post by sarahandthebear « 19 Oct 2017, 13:15
Replies: 6
by The Hairy Camper » 18 Oct 2017, 08:15

Starter Motor doesn't seem to be the best on my Van (1.7 KY). Mechanic commented on it last time it was in the garage.

I noticed this (very cold)...

6 Replies

1471 Views

Last post by sarahandthebear
19 Oct 2017, 13:15
Gbox bell housing thrower?

Last post by waltraud « 17 Oct 2017, 08:09
Replies: 2
by waltraud » 16 Oct 2017, 17:06

Does anyone know if I can use a petrol gearbox bellhousing oil thrower and seal in my diesel bell housing? Planning an AGG conversion and found my...

2 Replies

852 Views

Last post by waltraud
17 Oct 2017, 08:09
Engine identification

Last post by itchyfeet « 16 Oct 2017, 19:02
Replies: 17
by Florence the Komet » 14 May 2017, 19:36
1

2
Hi all. I'm a new member with a recently bought petrol 5-speed 1989 autohomes komet. Loving the vehicle, and loving this forum. Thanks to all who...
17 Replies

6650 Views

Last post by itchyfeet
16 Oct 2017, 19:02
Solex carbs refurb or replace?

Last post by waltraud « 16 Oct 2017, 18:16
Replies: 5
by paperhouselad » 14 Oct 2017, 19:43

Hi, our 82 Aircooled 2 lt needs a good tune up but first the carbs, solex, either need a refurb, or replacing with the same or something dlfferent....

5 Replies

1944 Views

Last post by waltraud
16 Oct 2017, 18:16
Rebuilding: 1.6TD JX Turbo Diesel engine

Last post by clift_d « 16 Oct 2017, 16:17
Replies: 1
by epowell » 16 Oct 2017, 14:16

Hi Folks

I am now beginning to take steps towards my long-range goal of rebuilding a spare JX block that I acquired. I would seriously like some...

1 Replies

859 Views

Last post by clift_d
16 Oct 2017, 16:17
Ignition Coil Test Results

Last post by islandboy « 14 Oct 2017, 19:38
Replies: 4
by islandboy » 14 Oct 2017, 11:45

I would be grateful if anyone could comment on these results from testing my coil
It is in Green Label coil, 1987 1.9 DG petrol WBX

Primary winding...

4 Replies

996 Views

Last post by islandboy
14 Oct 2017, 19:38
Is there a budgie in the back... Strange noise when moving

Last post by crazyhorse « 13 Oct 2017, 06:12
Replies: 13
by crazyhorse » 08 Oct 2017, 17:12

Hi gang,

Not sure where to put this one...

Having done the front wheel bearing on the nearside, which I was pretty chuffed with something else has...

13 Replies

2580 Views

Last post by crazyhorse
13 Oct 2017, 06:12
solenoid problems

Last post by RogerT « 13 Oct 2017, 06:02
Replies: 9
by sarahandthebear » 10 Oct 2017, 20:58

For the past week we have been having some problems starting our van 1.9 1984 petrol DG and now it won't start at all. We think its the solenoid or...

9 Replies

1741 Views

Last post by RogerT
13 Oct 2017, 06:02
Oil leak from the timing chest - jx

Last post by California Dreamin « 11 Oct 2017, 22:35
Replies: 1
by volks_womble » 09 Oct 2017, 08:49

Whilst hunting reasons for my jx's use of oil, I found a leak emanating from behind the plastic timing belt cover - at the top end. It looks like...

1 Replies

792 Views

Last post by California Dreamin
11 Oct 2017, 22:35
T25 DG Engine

Last post by R0B « 10 Oct 2017, 16:22
Replies: 5
by adrianbutter » 10 Oct 2017, 11:41

HI all,

Where is recommended (country wide, as I'd travel for quality) to fix a water jacket seal that is leaking. I need to find someone with...

5 Replies

1701 Views

Last post by R0B
10 Oct 2017, 16:22
Occasional sticking throttle

Last post by captain Byrne « 10 Oct 2017, 15:21
Replies: 12
by tforturton » 06 Sep 2016, 20:32

This evening I got stuck in road works, and out of nowhere, the throttle started to stick, at about 1500 or 2000rpm. If I blipped the throttle,...

12 Replies

4982 Views

Last post by captain Byrne
10 Oct 2017, 15:21
Headlamp refurb

Last post by kevtherev « 10 Oct 2017, 06:17
Replies: 7
by CJH » 08 Oct 2017, 16:20

A couple of years ago I bought a twin headlamp conversion kit, complete with grille, badge, inner spotlights and mounting brackets. The inner...

7 Replies

1918 Views

Last post by kevtherev
10 Oct 2017, 06:17
CV Joint?

Last post by kevtherev « 10 Oct 2017, 06:12
Replies: 4
by AllTheGear_NoIdea » 02 Oct 2017, 09:53

A couple of questions please if anybody could help?

I have just recently (a couple of weeks ago) lowered my Caravelle with -40mm springs and spax...

4 Replies

3339 Views

Last post by kevtherev
10 Oct 2017, 06:12
Start up settings for Hydraulic Lifters

Last post by kevtherev « 10 Oct 2017, 05:48
Replies: 6
by kevtherev » 08 Oct 2017, 12:52

Ok
So we're moving closer to new engine refit
The new engine has been splendidly returned to good health by T3volution
My request is for some...

6 Replies

1853 Views

Last post by kevtherev
10 Oct 2017, 05:48
Heater pipes, flow and return 1.6D

Last post by RogerT « 08 Oct 2017, 12:25
Replies: 4
by Jetfitzmaurice » 04 Oct 2017, 20:33

Just a quick query as I pulled my cooling system apart and a few weeks have elapsed since and my notes have disappeared in the mess that is my...

4 Replies

1621 Views

Last post by RogerT
08 Oct 2017, 12:25
Stuck in France with a gearbox problem.

Last post by colinthefox « 07 Oct 2017, 17:42
Replies: 17
by Nick&Yvette » 29 Jun 2017, 11:11
1

2
Engine CU
Gearbox DK

hello all,

This is my first post on here, but the wiki has been invaluable!

We bought a VW T25, A reg, 2lt, Aircooled van...
17 Replies

7515 Views

Last post by colinthefox
07 Oct 2017, 17:42
New whirring noise

Last post by multisi « 06 Oct 2017, 15:09
Replies: 6
by peteinnit » 05 Oct 2017, 18:40

Hi all,
Apologies for not the vague heading!

Currently driving in Spain and have noticed a faint low whirring in 1st and 2nd gear, it's probably...

6 Replies

1704 Views

Last post by multisi
06 Oct 2017, 15:09
Fitting a Pierburg on a 2.1 - help!

Last post by itchyfeet « 06 Oct 2017, 11:14
Replies: 6
by T3BUS » 27 Sep 2017, 15:08

My old 1.9 DG finally expired and I`m transplanting all the ancillaries onto a new 2.1 including the carb. Almost done, but when I came to fit the...

6 Replies

1750 Views

Last post by itchyfeet
06 Oct 2017, 11:14
smokin' jx

Last post by Vecchio Lupo « 05 Oct 2017, 03:59
Replies: 11
by Syncrobaz » 25 Sep 2017, 15:56

Recently bought a jx doca and it smokes badly until it warms up (white),no smoke when hot and just passed it's mot, pump shot ?
Also once hot and...

11 Replies

2826 Views

Last post by Vecchio Lupo
05 Oct 2017, 03:59
Re: 1.6 td jx rocker cover

Last post by jacko1967 « 04 Oct 2017, 16:52
Replies: 4
by jacko1967 » 04 Oct 2017, 11:16

Hi all just sorned van for winter. taken my rocker cover off to paint as it was in a state .There is no oil deflector plate it's just the cam shaft...

4 Replies

1146 Views

Last post by jacko1967
04 Oct 2017, 16:52
Part test

Last post by R0B « 04 Oct 2017, 11:08
Replies: 1
by kevtherev » 03 Oct 2017, 20:47

I need to test an idle speed controller for a 2.1 DJ
If I could post the controller and you could plug it in just to see if it's all ok
I'll pay for...

1 Replies

1072 Views

Last post by R0B
04 Oct 2017, 11:08
Fitting detent ball & spring on 5 spd rhd gear lever

Last post by Born Too Late « 03 Oct 2017, 13:05
Replies: 9
by Born Too Late » 11 Sep 2017, 21:07

I've been struggling/getting more & more grease everywhere for approaching an hour now...is there an easy way to squash the ball bearing down out of...

9 Replies

2993 Views

Last post by Born Too Late
03 Oct 2017, 13:05
Door locks.

Last post by CovKid « 03 Oct 2017, 08:28
Replies: 11
by bigbadbob76 » 28 Sep 2017, 11:26

It's time I did something about my door locks.
I have several keys and while all doors do lock, the tumblers are sticky in two doors so not terribly...

11 Replies

4597 Views

Last post by CovKid
03 Oct 2017, 08:28
Temp gage up high but not overheated

Last post by R0B « 02 Oct 2017, 10:49
Replies: 15
by sarahandthebear » 28 Sep 2017, 22:46
1

2
Eavening all we have a 1984 1.9 petrol dg westfalia with the early cooling system we Just got our van back from the garage we have had a new water...
15 Replies

5204 Views

Last post by R0B
02 Oct 2017, 10:49
Smokin JX - burning oil.

Last post by jhobson « 02 Oct 2017, 03:21
Replies: 7
by jhobson » 30 Sep 2017, 09:31

I've asked a few times and also just posted in BrickYard again. But I have sat down and re-remembered history so maybe this presentation of facts...

7 Replies

2675 Views

Last post by jhobson
02 Oct 2017, 03:21
Rear heater spewing coolant

Last post by JonB « 01 Oct 2017, 11:46
Replies: 6
by JonB » 24 Sep 2017, 19:22

...so that happened on the M6 this morning followed by a day at Stafford Service station with my wife and 2 young daughters (they had a great time)....

6 Replies

3190 Views

Last post by JonB
01 Oct 2017, 11:46
Stubborn Gearbox drain plug.

Last post by AngeloEvs « 30 Sep 2017, 17:15
Replies: 2
by AngeloEvs » 29 Sep 2017, 22:28

Time to renew the gearbox oil but the last time I did this I gave up trying to remove the drain plug for fear of damaging the casing or thread. I...

2 Replies

1577 Views

Last post by AngeloEvs
30 Sep 2017, 17:15
Starter Motor Woes

Last post by Ian Hulley « 30 Sep 2017, 15:31
Replies: 13
by SamsBus2012 » 29 Aug 2017, 19:13

Hi folks.

Van starts fine when cold. When hot, particularly after a long run, he takes a lot of turning over before firing. Sometimes, this also...

13 Replies

4317 Views

Last post by Ian Hulley
30 Sep 2017, 15:31
Removing Gudgeon pin from piston

Last post by henryb « 30 Sep 2017, 12:27
Replies: 2
by henryb » 30 Sep 2017, 12:06

I have a T25 1.9dg (1989), and I need to take the pistons out (as oil in chamber). How do you remove the gudgeon pin as can't find the tool mentioned...

2 Replies

1530 Views

Last post by henryb
30 Sep 2017, 12:27
Brake caliper carrier bolts

Last post by mshaw1980 « 27 Sep 2017, 22:03
Replies: 5
by mshaw1980 » 18 Sep 2017, 19:57

My t25 seems to be playing tricks on me. Took the front calibre carrier off a few months back. Bolts were very tight. Trying to bolt them back on but...

5 Replies

1949 Views

Last post by mshaw1980
27 Sep 2017, 22:03
DG engine

Last post by Wear Sunscreen « 27 Sep 2017, 19:36
Replies: 4
by Wear Sunscreen » 27 Sep 2017, 14:31

Can anyone tell me what the difference is between early DG engines and later DG's?

4 Replies

3077 Views

Last post by Wear Sunscreen
27 Sep 2017, 19:36
what engine DF or DG

Last post by Ian Hulley « 27 Sep 2017, 19:14
Replies: 7
by Wear Sunscreen » 20 Sep 2017, 20:10

What are peoples views on changing a DF 1.9 for a DG 1.9.
What are the pitfalls, if any, of this slight upgrade.

7 Replies

3890 Views

Last post by Ian Hulley
27 Sep 2017, 19:14
Antifreeze

Last post by chris7ian « 27 Sep 2017, 11:25
Replies: 4
by Wear Sunscreen » 10 Sep 2017, 17:02

I believe I have used incorrect antifreeze in my 1900 water cooled engine, and mixed red with the original blue.
Is this catastrophic or can I get...

4 Replies

3238 Views

Last post by chris7ian
27 Sep 2017, 11:25
Having trouble getting recon DF engine to run smoothly

Last post by itchyfeet « 27 Sep 2017, 08:49
Replies: 5
by AlanR25 » 14 Sep 2017, 11:19

Here’s the background. After overheating problems damaged the old engine, I fitted a recon DF engine in my 1983 T25. Now back running, but big...

5 Replies

2018 Views

Last post by itchyfeet
27 Sep 2017, 08:49
pierburg 2E3 diaphragm push rod size

Last post by islandboy « 26 Sep 2017, 14:10
Replies: 7
by islandboy » 21 Sep 2017, 19:06

Just about to order refurb kit from Brickwerks and they advise to check on the pushrod size as early carb models were different length to later...

7 Replies

2043 Views

Last post by islandboy
26 Sep 2017, 14:10
Seized Gearbox sump bolt (Non-VW)

Last post by Ian Hulley « 26 Sep 2017, 11:37
Replies: 7
by nesty » 23 Sep 2017, 12:54

Before, I get shot, this is non VW T25, but related to my other vehicle, my daily runner (Micra K11 CVT). A bullet-proof little number, just like my...

7 Replies

1950 Views

Last post by Ian Hulley
26 Sep 2017, 11:37
Helix HX5 oil

Last post by Sir Brixalot « 25 Sep 2017, 10:41
Replies: 2
by Sir Brixalot » 23 Sep 2017, 09:32

Just doing an oil change and noticed this oil has cleaning agents in it. Is it OK to use in a DG?

2 Replies

1486 Views

Last post by Sir Brixalot
25 Sep 2017, 10:41

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