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Most liked posts	Author	Posted	Liked	Forum
2.1 DJ Oil Leak	mariokaz	07 Sep 2026, 10:52	2 times this week	Mechanical
1600 CT Aircooled vacuum lines question	sarran1955	10 Sep 2026, 14:28	Once this week	Mechanical

Topics

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Last post

4 speed to 5 speed Petrol gearbox swap

Last post by itchyfeet « 29 Nov 2018, 07:22
Replies: 9
by itchyfeet » 27 Nov 2018, 10:41

I know the gear leaver and gate box below is different and tye front part of the linkage is diffetent.
my question is is the rear l part of the...

9 Replies

2349 Views

Last post by itchyfeet
29 Nov 2018, 07:22
help with gear lever mechanism

Last post by maxstu « 28 Nov 2018, 00:32
Replies: 2
by PaulcT3 » 27 Nov 2018, 14:06

Hi All

I'm struggling to work out how to sort this gear lever mechanism. Ive installed an AGG engine, having never driven the van before so I cannot...

2 Replies

1125 Views

Last post by maxstu
28 Nov 2018, 00:32
1.9 wbx running warm - late coolant system

Last post by silverbullet « 26 Nov 2018, 10:31
Replies: 9
by T25Convert » 03 Nov 2018, 11:08

Driving on mixed A roads up to around 6omph the van is getting warmer than ideal - not a full in overheat, just hotter than it should.

Pop the...

9 Replies

2917 Views

Last post by silverbullet
26 Nov 2018, 10:31
Sudden loss of power 2lt cu Aircooled.

Last post by paperhouselad « 24 Nov 2018, 17:19
Replies: 22
by paperhouselad » 07 Oct 2018, 14:04
1

2
As the title, 2 lt cu Aircooled, been running fine then going up steepish hill lost power had to pull over and switch off, started up with a bit of...
22 Replies

8685 Views

Last post by paperhouselad
24 Nov 2018, 17:19
Coolant Bleeding - Thanks Andrew Libby

Last post by King Kenny « 22 Nov 2018, 12:48
Replies: 6
by T25Convert » 19 Nov 2018, 08:58

Right, after scrabbling around under the van to replace the radiator I was faced with task of bleeding.

Quick search shows a cornucopia of methods...

6 Replies

2152 Views

Last post by King Kenny
22 Nov 2018, 12:48
Engine Mounts (and other problems)

Last post by mike9009 « 21 Nov 2018, 13:28
Replies: 4
by mike9009 » 05 Sep 2018, 21:20

Evening all,

Just doing a bit of pre-investigative work. Having been into France for two weeks this summer and running lovely during the entire...

4 Replies

2264 Views

Last post by mike9009
21 Nov 2018, 13:28
Levelling shims,t3 1984 Westphalia 1.9wbx DF

Last post by fazzer « 21 Nov 2018, 11:09
Replies: 5
by pauljvw » 20 Nov 2018, 09:05

Hi, exactly where are the shims fitted, are there any diagrams or pictures available,thanks

5 Replies

2186 Views

Last post by fazzer
21 Nov 2018, 11:09
Tweaking 1st gear adjustment

Last post by kevtherev « 21 Nov 2018, 02:21
Replies: 5
by mshaw1980 » 19 Oct 2018, 11:53

Hello

So been ironing out a few teething problems in my van (must update my restoration post) and the main annoyance I have is still first gear....

5 Replies

1704 Views

Last post by kevtherev
21 Nov 2018, 02:21
Auto gearbox

Last post by Sir Brixalot « 20 Nov 2018, 10:41
Replies: 13
by Sir Brixalot » 19 Oct 2018, 18:55

My van's been in for gearbox problems *for 3 weeks) garage not replying same old same old) so no idea what's going on. Found a used box for sale with...

13 Replies

4555 Views

Last post by Sir Brixalot
20 Nov 2018, 10:41
Recommend a spring compressor?

Last post by Ciaraneng « 17 Nov 2018, 22:55
Replies: 15
by Gary. » 27 Nov 2017, 19:44
1

2
Any recommendations for a suitable spring compressor for changing the springs on my syncro? Or should a generic one do?
15 Replies

5800 Views

Last post by Ciaraneng
17 Nov 2018, 22:55
AMC/KS heads for wbx engines

Last post by silverbullet « 17 Nov 2018, 20:13
Replies: 11
by silverbullet » 14 Nov 2018, 19:54

These always seem to have a degree of misalignment between the casting and the machining, most evident when looking up the ports from the combustion...

11 Replies

6242 Views

Last post by silverbullet
17 Nov 2018, 20:13
Oil shooting out of dipstick! Help!

Last post by muttleypup « 17 Nov 2018, 15:18
Replies: 3
by thelyonsfamily » 17 Nov 2018, 13:30

HI Anyone who can give me some advice...

Have a 1985 T25 Hi top, it did have 1.6 TD engine, which did really well for 2 years and thousands of miles...

3 Replies

1487 Views

Last post by muttleypup
17 Nov 2018, 15:18
Engine Number?

Last post by itchyfeet « 13 Nov 2018, 17:13
Replies: 3
by Damo66 » 12 Nov 2018, 22:06

Hi,

New to all this so please be gentle!

Just picked up an early water-cooled hi-top and getting acquainted. Have just found engine number...

3 Replies

1284 Views

Last post by itchyfeet
13 Nov 2018, 17:13
Another 2.1 running/idle problem - 1992 SS

Last post by danmetallic « 13 Nov 2018, 16:49
Replies: 20
by TimC » 17 Nov 2015, 18:03
1

2
This has been going on a long while now, but I've recently come back to it as I'd like to use the van for a few moving jobs and maybe a bit of a tour...
20 Replies

12629 Views

Last post by danmetallic
13 Nov 2018, 16:49
Upper wishbone bushes

Last post by Ian Hulley « 13 Nov 2018, 15:22
Replies: 9
by Michael4 » 13 Nov 2018, 10:28

Thinking about doing this job to stop the squeaking...

I only want to do this job once.

Would you use the Febi one's from Just Kampers or are there...

9 Replies

3894 Views

Last post by Ian Hulley
13 Nov 2018, 15:22
Meyle anti roll bar bushes

Last post by fasteddy « 12 Nov 2018, 10:36
Replies: 7
by fasteddy » 10 Nov 2018, 17:11

Fitted new meyle anti roll bushes today however they have a have 3-4mm open slot in them with the clamp tight , the part number is 251 411 041 C...

7 Replies

2433 Views

Last post by fasteddy
12 Nov 2018, 10:36
Auto box crunch in Neutral then won't start

Last post by Savara « 12 Nov 2018, 09:33
Replies: 5
by Savara » 09 Nov 2018, 13:52

Hi all. Ok, least favourite of my oh dear god that sounds expensive sounds is a crunching gearbox. This is what happened: -
Just pulling up to home...

5 Replies

1672 Views

Last post by Savara
12 Nov 2018, 09:33
Radiator Fan - 2 speed

Last post by trundletruc « 10 Nov 2018, 19:51
Replies: 11
by trundletruc » 07 Nov 2018, 19:16

My 1984 van has a 2 speed radiator fan and must have been one of the earliest with this feature. I have had the van a long time and have never had...

11 Replies

4651 Views

Last post by trundletruc
10 Nov 2018, 19:51
Scooby clutch & flywheel markings, any thoughts?

Last post by Mr Bean « 12 Nov 2018, 09:00
Replies: 6
by irishkeet » 10 Nov 2018, 17:29

Hello

Clutch removed from the 2.5 scooby any thoughts on what might have caused the markings, matched perfectly on the flywheel?

cheers
irishkeet

6 Replies

2913 Views

Last post by Mr Bean
12 Nov 2018, 09:00
Should i repair head gaskets or upgrade the engine?

Last post by ajsimmo « 07 Nov 2018, 15:47
Replies: 17
by LewisMac » 05 Nov 2018, 16:13
1

2
Hey, i have a 2.1 dj engine with 10k since rebuild 4 years ago and apparently one of the head gaskets is going/gone. coolant is leaking from the...
17 Replies

5873 Views

Last post by ajsimmo
07 Nov 2018, 15:47
Gear Box - Aidan Talbot - HELP

Last post by DoubleOSeven « 07 Nov 2018, 14:24
Replies: 11
by Gaz70 » 04 May 2018, 22:09

Need some help, I know Aidan is busy, to the point he posted on his site on the 16th April!! However I have been gearbox less for nearly 3 months,...

11 Replies

5922 Views

Last post by DoubleOSeven
07 Nov 2018, 14:24
ENGINE POWER

Last post by shaunyp « 10 Nov 2018, 09:05
Replies: 5
by shaunyp » 06 Nov 2018, 20:46

Hi all, i have a t25. my engine is a 1.9 tdi, anyone have any idea as to why my van runs ok on a flat road and down hill but when i go up hill i end...

5 Replies

3804 Views

Last post by shaunyp
10 Nov 2018, 09:05
Oil filter tube on a 2.1 dj

Last post by happy van « 06 Nov 2018, 20:45
Replies: 5
by happy van » 06 Nov 2018, 17:12

Hi I got a DJ engine and it looks like someone has tried to remove the oil tube that goes into the oil filter.anyone know how I can get it back up...

5 Replies

1715 Views

Last post by happy van
06 Nov 2018, 20:45
Heater always on!

Last post by rob1927 « 06 Nov 2018, 18:19
Replies: 8
by rob1927 » 25 Jun 2018, 19:27

Hello all could anyone offer any advice?

The heater in my van is always on no matter what I do with the dashboard controls.

Is it likely to be the...

8 Replies

3295 Views

Last post by rob1927
06 Nov 2018, 18:19
Water temp.

Last post by kevtherev « 06 Nov 2018, 08:39
Replies: 6
by kentishvanman » 04 Nov 2018, 16:30

Hi,
My temp gauge needle always sits just below the normal mark. Heater on or off.
However on last journey I drove 100 miles (A road) = as normal....

6 Replies

2285 Views

Last post by kevtherev
06 Nov 2018, 08:39
Front Shock Absorber replacement with pictures.

Last post by kevtherev « 05 Nov 2018, 19:47
Replies: 6
by kevtherev » 05 Nov 2018, 14:50

So I've done well over 70,000 now on these shocks, I can't find a document in my previous history to confirm if these are original or have been...

6 Replies

2244 Views

Last post by kevtherev
05 Nov 2018, 19:47
WBX-Unknown

Last post by 937carrera « 05 Nov 2018, 17:28
Replies: 205
by 937carrera » 15 Jun 2018, 15:05
1

…

10

11

12

13

14
I tried, but not for very long, to think of a witty title.

Picked this up today. History unknown, except it originally came with a van as is. I'm...
205 Replies

63992 Views

Last post by 937carrera
05 Nov 2018, 17:28
Sudden buzzer of doom

Last post by Aidan « 05 Nov 2018, 13:27
Replies: 29
by tforturton » 10 May 2018, 20:35
1

2
Had the van for five years, never a problem. Regularly serviced, etc. 2.1 petrol.
Haven't driven it for a week or so, so went to take it for some...
29 Replies

16007 Views

Last post by Aidan
05 Nov 2018, 13:27
Oil cooler question

Last post by clift_d « 05 Nov 2018, 09:33
Replies: 2
by jaber » 04 Nov 2018, 10:51

Hi, what’s the thoughts on an oil cooler on a 1600td worth doing, pointless, not nessasary?

Steve

2 Replies

1192 Views

Last post by clift_d
05 Nov 2018, 09:33
Bleeding clutch

Last post by King Kenny « 04 Nov 2018, 20:52
Replies: 5
by King Kenny » 03 Nov 2018, 16:14

I have just come in after beading my brakes. They are fine. I thought it was a good idea to blead the clutch whilst I was there. The fluid has not...

5 Replies

2838 Views

Last post by King Kenny
04 Nov 2018, 20:52
t25 running lumpy / kangaroo

Last post by 937carrera « 04 Nov 2018, 16:13
Replies: 54
by wayno » 20 Aug 2018, 20:33
1

2

3

4
Hi all
Just joined the forum and would appreciate any help or advice regarding our 89 Caravelle 1.9DG. Since we bought her at easter 2017 shes run...
54 Replies

18089 Views

Last post by 937carrera
04 Nov 2018, 16:13
Anti seize type

Last post by kevtherev « 02 Nov 2018, 14:16
Replies: 7
by pauljvw » 01 Nov 2018, 07:40

What is the appropriate anti seize paste, spray formula type/brand for the exhaust studs and nuts on a wbx, thanks!

7 Replies

2175 Views

Last post by kevtherev
02 Nov 2018, 14:16
Because 1 pint is never enough....

Last post by sarran1955 « 02 Nov 2018, 14:02

by sarran1955 » 02 Nov 2018, 14:02

Hello,

As I've got the video machine churning... :roll:

I propose for you:

onclick= window.open(this.href);return false;

A short video on retro...

0 Replies

1707 Views

Last post by sarran1955
02 Nov 2018, 14:02
Stop smoking...

Last post by Ralf85 « 02 Nov 2018, 12:29
Replies: 37
by sarran1955 » 20 May 2018, 19:29
1

2

3
and breath deeper....

Hello,

Here is a bit of air cooled fun... :wink:

Various people have commented on my CT van engine being a heavy...
37 Replies

15116 Views

Last post by Ralf85
02 Nov 2018, 12:29
Trailing Arm Bushing Replacement Video

Last post by Ant-t « 01 Nov 2018, 22:56
Replies: 8
by jamesakers » 30 Oct 2018, 13:53

It's finally done - new Powerflex bushings on my trailing arms! I finished the job in August but it's taken me this long to put all the footage...

8 Replies

2725 Views

Last post by Ant-t
01 Nov 2018, 22:56
1.6TD head gasket

Last post by clift_d « 01 Nov 2018, 16:43
Replies: 6
by KOTSY » 01 Nov 2018, 09:47

hi all,i think the head gasket and possibly head cracked on my van. can it be taken of without removing the engine?
and anyone got any tips. also is...

6 Replies

2021 Views

Last post by clift_d
01 Nov 2018, 16:43
flat spot

Last post by jrt « 30 Oct 2018, 21:37
Replies: 1
by hunter70 » 30 Oct 2018, 20:30

81 1600 CT, Replaced the Hall electronic distributor with a secondhand one after the old one packed up ,only done about 100miles since and running...

1 Replies

960 Views

Last post by jrt
30 Oct 2018, 21:37
2E3 Carb - rough at part throttle cruise

Last post by T25Convert « 30 Oct 2018, 21:06
Replies: 7
by T25Convert » 25 Oct 2018, 12:37

Could do with some thoughts on this one.

When at a cruising speed (especially around 50mph) the van runs a bit rough - not terrible, just a little...

7 Replies

2471 Views

Last post by T25Convert
30 Oct 2018, 21:06
Mechanic/Garage recommendations Nr to Southampton

Last post by vagabundo « 30 Oct 2018, 20:25
Replies: 2
by vagabundo » 30 Oct 2018, 12:54

Hi All

I'm on the look out for a good mechanic/garage near to Southampton in order to carry out some work on my 1.6TD JX.

Any recommendations you...

2 Replies

1315 Views

Last post by vagabundo
30 Oct 2018, 20:25
Some gearbox info

Last post by jebiga41 « 30 Oct 2018, 14:22

by jebiga41 » 30 Oct 2018, 14:22

A quick overview of some causes of gearbox faults hope its of some help Paul
onclick= window.open(this.href);return false;

0 Replies

1712 Views

Last post by jebiga41
30 Oct 2018, 14:22
Fitting my new engine going well.

Last post by toomanytoys « 29 Oct 2018, 21:13
Replies: 74
by kevtherev » 09 Oct 2018, 16:54
1

2

3

4

5
Spent today fitting my new 2.1 on carb + lpg
Well I am chuffed.
Initial tests are very encouraging.
I filled up with oil and turned the engine over...
74 Replies

22317 Views

Last post by toomanytoys
29 Oct 2018, 21:13
Setting timing by ear

Last post by itchyfeet « 29 Oct 2018, 12:58
Replies: 7
by Ant-t » 28 Oct 2018, 17:38

Is it possible to set the timing on a 1.9 dg by ear or is that an urban myth?

7 Replies

2118 Views

Last post by itchyfeet
29 Oct 2018, 12:58
WBXmayo

Last post by Ciaraneng « 28 Oct 2018, 21:37
Replies: 223
by itchyfeet » 15 Dec 2016, 08:29
1

…

11

12

13

14

15
Just aquired an 2.1 which has several litres of mayo inside.

My gut feeling is it won't be possible to get all this out without splitting the...
223 Replies

104808 Views

Last post by Ciaraneng
28 Oct 2018, 21:37
Replacing Breather Pipes Fuel Tank

Last post by what2do « 28 Oct 2018, 14:58
Replies: 15
by fasteddy » 21 Oct 2018, 18:23
1

2
Can anyone advise can i replace the rubber breather hose connectors on the fuel tank in situation or do i need to drop the tank
Thanks guys
1970 cu...
15 Replies

4865 Views

Last post by what2do
28 Oct 2018, 14:58
Gearbox oil additives any good?

Last post by T3luestar « 28 Oct 2018, 10:30
Replies: 1
by Stirls » 28 Oct 2018, 10:03

Hi, I've just done my first longish trip in the van (300 miles) and the the only thing I have noticed is whining from the gearbox in some of the...

1 Replies

1039 Views

Last post by T3luestar
28 Oct 2018, 10:30
Garage in Falkirk / West Lothian Area for Gear Linkage.

Last post by multisi « 27 Oct 2018, 16:37
Replies: 8
by Ecopod » 22 Oct 2018, 15:10

Hello,

Anyone know of a garage in Falkirk / West Lothian area who would have some experience with gear linkages. No matter how many hours (many so...

8 Replies

2383 Views

Last post by multisi
27 Oct 2018, 16:37
More maintenance work.

Last post by scottbott « 27 Oct 2018, 09:42
Replies: 4
by kevtherev » 26 Oct 2018, 18:57

So to continue the major overhaul that the van is having, now that the engine is running sweetly, I turn my attention to the front shock absorbers &...

4 Replies

2430 Views

Last post by scottbott
27 Oct 2018, 09:42
noisy tappets

Last post by sarran1955 « 27 Oct 2018, 09:01
Replies: 4
by tonic » 26 Oct 2018, 13:38

Hi can anyone tell me where there is a section on here which deals with tappet adjustment. Thanks

4 Replies

1294 Views

Last post by sarran1955
27 Oct 2018, 09:01
DRLA 40 installation

Last post by bigherb « 26 Oct 2018, 10:51
Replies: 2
by very_bland » 25 Oct 2018, 17:11

Hello folks, long time no see.
I had to abandon my project for a while but I am back into it now and keen to get the ol girl back on the road.
Got...

2 Replies

1440 Views

Last post by bigherb
26 Oct 2018, 10:51
Gear stick quick shift kit

Last post by captain Byrne « 25 Oct 2018, 20:50
Replies: 3
by triggermala » 25 Oct 2018, 06:58

Thinking about fitting a quickshift kit .What are your oppinions .do they make much difference. I know that all the linkage components must be in...

3 Replies

1404 Views

Last post by captain Byrne
25 Oct 2018, 20:50

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