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Most liked posts	Author	Posted	Liked	Forum
Headgasket failure	clift_d	Yesterday, 16:54	Once this week	Mechanical
Won't start when left for a week	TwinTurbo	Yesterday, 11:55	Once this week	Mechanical

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Last post

Cutting out after LPG fill up

Last post by Mocki « 30 Jun 2019, 17:56
Replies: 9
by KarlosFandango » 02 Jun 2019, 21:19

Hi,
Had my 1.9DG van for two weeks and she has been running perfect on petrol, not that i have gone far as just replaced the alternator but she...

9 Replies

5256 Views

Last post by Mocki
30 Jun 2019, 17:56
Cylinder head spitting flames!?

Last post by markbradley « 30 Jun 2019, 11:46
Replies: 1
by markbradley » 09 Jun 2019, 19:40

I have an oil leak coming from the cylinder head, so I thought I best change the gasket. I decided to change the oil at the same time (20w50 so nice...

1 Replies

754 Views

Last post by markbradley
30 Jun 2019, 11:46
Anti Roll Bar and Drop Link Bush Replacement Video

Last post by Roydini « 29 Jun 2019, 23:54
Replies: 6
by jamesakers » 12 Mar 2018, 10:37

Hi all

I finished the ARB and drop links this weekend, here is the video i've put together:

Anti Roll Bar and Drop Link Bush Replacement Video...

6 Replies

5068 Views

Last post by Roydini
29 Jun 2019, 23:54
Gearbox Linkage

Last post by steveo9007 « 29 Jun 2019, 16:36
Replies: 5
by steveo9007 » 28 Jun 2019, 19:04

Hi everyone,

Might be a bit of a dumb question this. so i bought an Autosleeper and seller told me the engine had been changed from the original 1.9...

5 Replies

1342 Views

Last post by steveo9007
29 Jun 2019, 16:36
Auto box sump

Last post by Cobra88 « 29 Jun 2019, 16:08
Replies: 3
by Ciaoflyer » 29 Jun 2019, 15:38

Hi again

Should the sump bolts have washers on because I have undone it and they don’t. Also should the strainer screws have washers? Ta

3 Replies

885 Views

Last post by Cobra88
29 Jun 2019, 16:08
Flat spot on acceleration

Last post by 69gp225 « 28 Jun 2019, 10:11
Replies: 5
by 69gp225 » 25 Jun 2019, 19:14

Hello guys,

Need your help, since I’ve had my van there has been a flat spot, or should I a a hesitation
When I pull away. If I accelerate fast the...

5 Replies

2113 Views

Last post by 69gp225
28 Jun 2019, 10:11
Nuts and Bolts sizes.

Last post by rob1927 « 27 Jun 2019, 17:32
Replies: 3
by rob1927 » 27 Jun 2019, 08:49

Hello all, I’m rebuilding the exhaust and turbo my van, 1.6 td. And also the brakes.

I want to use new nuts and bolts, there’s an engineer supplies...

3 Replies

1694 Views

Last post by rob1927
27 Jun 2019, 17:32
1.9 DG service Schedule

Last post by JackE « 26 Jun 2019, 12:28
Replies: 3
by JackE » 26 Jun 2019, 09:10

Hi All

I was just trying to find a service schedule for a 1.9 DG and couldn't really find anything online. I was just wondering if anyone has a...

3 Replies

1559 Views

Last post by JackE
26 Jun 2019, 12:28
34 pic 4 dash pot

Last post by bigherb « 25 Jun 2019, 05:26
Replies: 4
by hex » 22 Jun 2019, 22:30

Sooo

Replaced my carb with a machine 7 rebuilt one from Germany, it’s a 34 pic 4 on my CT t25 1.6, had it set up by my normal guy but from the...

4 Replies

1112 Views

Last post by bigherb
25 Jun 2019, 05:26
Squeaky springs

Last post by Stan3 « 24 Jun 2019, 15:29
Replies: 4
by Stan3 » 23 Jun 2019, 17:20

Hi All

Our bus is slightly lowered (bought as such)....the near side creaks and groans like crazy on bumpy roads...would it be the springs in their...

4 Replies

1232 Views

Last post by Stan3
24 Jun 2019, 15:29
brake and clutch pipe flaring tool

Last post by King Kenny « 24 Jun 2019, 14:36
Replies: 4
by jas915 » 23 Jun 2019, 14:17

Can any one recommend a good brake flaring tool to use on the van. Need to renew a section of clutch pipe (6mm dia) and a section of brake pipe(4.75...

4 Replies

1262 Views

Last post by King Kenny
24 Jun 2019, 14:36
Final drive sump torque setting

Last post by Ciaoflyer « 23 Jun 2019, 18:05
Replies: 7
by Ciaoflyer » 23 Jun 2019, 13:53

Anyone know correct torque setting for the sump on final drive attached to auto box? Ta

7 Replies

1184 Views

Last post by Ciaoflyer
23 Jun 2019, 18:05
Front Brake Disk replacement how to

Last post by 937carrera « 23 Jun 2019, 10:23
Replies: 11
by Pinkythelabrat » 15 Jun 2019, 10:07

Is there a good write up of a ‘how to’ with pictures anywhere for replacing the front brakes? Disks and pads an, presumably, bearings too. It’s an...

11 Replies

2107 Views

Last post by 937carrera
23 Jun 2019, 10:23
DG 1.9 petrol NOISY engine - diagnostic ears anyone?

Last post by Pinkythelabrat « 22 Jun 2019, 11:12
Replies: 8
by Pinkythelabrat » 11 May 2019, 10:59

Hello people,

I am looking for some help from people who aren’t as tin eared as I am. My 1989 1.9 petrol recently started making a very odd noise...

8 Replies

2438 Views

Last post by Pinkythelabrat
22 Jun 2019, 11:12
Automatic to manual change

Last post by Mr Bean « 21 Jun 2019, 14:13
Replies: 6
by Mawsy » 19 Jun 2019, 17:01

Hi all I have a 1989 2.1 fuel injected automatic 112 bhp, what would be A the cost, B the expense, C the work involved in changing to a 5 speed...

6 Replies

1782 Views

Last post by Mr Bean
21 Jun 2019, 14:13
Faulty starter motor

Last post by Aidan « 21 Jun 2019, 10:35
Replies: 4
by mbcamper » 21 Jun 2019, 07:56

I'm having a run of issues at the moment and the latest is the starter motor.

Problem is it sometimes fails to turn. I hear the solenoid click every...

4 Replies

1590 Views

Last post by Aidan
21 Jun 2019, 10:35
AFN Tdi DMF starter adapter.... horrible noise from starter?

Last post by spanishfly « 24 Jun 2019, 20:36
Replies: 1
by spanishfly » 20 Jun 2019, 20:42

Another day another head scratcher...
DMF fitted
Rebuilt gearbox in..
starter adapter in checked both ways up only fits one of them.
starter VW...

1 Replies

1710 Views

Last post by spanishfly
24 Jun 2019, 20:36
Replacement Turbo options.

Last post by rob1927 « 20 Jun 2019, 19:48
Replies: 6
by rob1927 » 18 Jun 2019, 20:23

Hello all. I’ve currently got the manifold and turbo off my JX as the van failed it’s mot with a heavily blowing exhaust at the manifold and the down...

6 Replies

2394 Views

Last post by rob1927
20 Jun 2019, 19:48
late wbx bleed valve

Last post by Mr Bean « 20 Jun 2019, 19:00
Replies: 3
by itchyfeet » 20 Jun 2019, 16:30

What difference if any does it make it you were to leave the engine bay bleed valve open on a late wbx cooling system?

3 Replies

797 Views

Last post by Mr Bean
20 Jun 2019, 19:00
Gearbox bell housing bolt instead of stud?

Last post by itchyfeet « 20 Jun 2019, 15:31
Replies: 15
by grace72 » 17 Jun 2019, 09:03
1

2
Bottom passenger side gearbox mounting stud is missing on a 5 speed abn box. Is there a bolt that will fit instead of removing box and fitting stud?
15 Replies

3578 Views

Last post by itchyfeet
20 Jun 2019, 15:31
Whining gearstick - DIY gearbox rebuild??

Last post by itchyfeet « 20 Jun 2019, 14:44
Replies: 6
by T25Convert » 18 Jun 2019, 13:07

Just done 2500 mile trip in the van and the most annoying noise is a persistent whine from the gearstick, which appears to be transferring noise from...

6 Replies

1851 Views

Last post by itchyfeet
20 Jun 2019, 14:44
4 speed and 5 speed gearbox dimensions

Last post by weimarbus « 20 Jun 2019, 13:57
Replies: 7
by weimarbus » 20 Jun 2019, 07:02

Hi all, could someone please let me know if the 4 and 5 speed boxes are different in length and by how much. Not for my T25 but for the next trials...

7 Replies

2384 Views

Last post by weimarbus
20 Jun 2019, 13:57
Broken cam shaft?

Last post by 937carrera « 19 Jun 2019, 17:53
Replies: 7
by Porkscratching » 07 Jun 2019, 17:50

Hi all, I've recently put my 1.6 td JX into a garage for a head gasket replacement. Before refitting I had the head tested and skimmed. The engine...

7 Replies

1417 Views

Last post by 937carrera
19 Jun 2019, 17:53
Front wheel bearing replacement

Last post by itchyfeet « 19 Jun 2019, 12:53
Replies: 8
by mbcamper » 10 Jun 2019, 07:54

One of my front wheel bearings has begun to make unwanted noise - kind of a deep wah-wah-wah which is related to the van speed. Pretty sure it's a...

8 Replies

2675 Views

Last post by itchyfeet
19 Jun 2019, 12:53
Replacement Turbo options.

Last post by rob1927 « 18 Jun 2019, 20:37

by rob1927 » 18 Jun 2019, 20:37

Hello all. I’ve currently got the manifold and turbo off my JX as the van failed it’s mot with a heavily blowing exhaust at the manifold and the down...

0 Replies

1343 Views

Last post by rob1927
18 Jun 2019, 20:37
Front spring replacement

Last post by tobydog « 18 Jun 2019, 10:06
Replies: 10
by mbcamper » 11 Jun 2019, 19:05

Just got an unexpected failure point on my MOT test today - a broken front spring!

Just seeking information on how nasty this job is to do. Looking...

10 Replies

3606 Views

Last post by tobydog
18 Jun 2019, 10:06
Clutch low rubble

Last post by Da dan « 17 Jun 2019, 23:52
Replies: 9
by Da dan » 14 Jun 2019, 17:13

Hi all. What would make a low rubble in the clutch? It sounds like a bearing sort of noise? It happens when I depress the clutch sometimes or goes...

9 Replies

1596 Views

Last post by Da dan
17 Jun 2019, 23:52
fuel pump gasket

Last post by bigherb « 17 Jun 2019, 10:46
Replies: 9
by JackE » 15 Jun 2019, 12:01

I am currently replacing the fuel pump push rod and gaskets. I got the gaskets from Brickwerks: which says they are suitable for between the pump and...

9 Replies

2031 Views

Last post by bigherb
17 Jun 2019, 10:46
Oil capacity

Last post by jrt « 16 Jun 2019, 21:48
Replies: 6
by Wilbor79 » 16 Jun 2019, 13:52

Hey all. What's the oil capacity of a 2lt air-cooled T25 petrol engine. I did an oil change yesterday and the dip stick is showing weird results......

6 Replies

3472 Views

Last post by jrt
16 Jun 2019, 21:48
Pierberg carb spring

Last post by 100leelee « 16 Jun 2019, 19:32

by 100leelee » 16 Jun 2019, 19:32

Just swapped the carb on my 1.9dg 1886
The po had put a long spring , through the bell housing hole, to somewhere on the carb.. alongside the...

0 Replies

1164 Views

Last post by 100leelee
16 Jun 2019, 19:32
Standard or reinforced Bilstein springs? dampers?

Last post by ash1293 « 15 Jun 2019, 15:18
Replies: 8
by ash1293 » 29 May 2019, 15:14

Suspect I have a broken front spring as the pasenger side is sitting a little low.

Trying to decide if I can pick up a second hand pair or just...

8 Replies

2122 Views

Last post by ash1293
15 Jun 2019, 15:18
Pedal box clutch master bracket snapped

Last post by Oldiebut goodie « 14 Jun 2019, 20:37
Replies: 11
by MagicWagon » 10 Jun 2019, 07:09

The part of the pedal box that the clutch master attaches to has snapped clean off on my RHD 2.0L air-cooled 1983 Devon. :(
First, can someone...

11 Replies

1856 Views

Last post by Oldiebut goodie
14 Jun 2019, 20:37
Using a Sump Pump to change oil.

Last post by DoubleOSeven « 14 Jun 2019, 20:12
Replies: 11
by Arripay » 19 Jul 2018, 11:20

1.9DG
Having finally sealed a badly fitted/helicoiled sump plug, I am loathed to disturb the plug again.
Ideally like to change oil by pulling it out...

11 Replies

3109 Views

Last post by DoubleOSeven
14 Jun 2019, 20:12
Wrong fuel

Last post by Pinkythelabrat « 14 Jun 2019, 19:46
Replies: 6
by fazzer » 14 Jun 2019, 07:13

I recently sold my t25 as was to small for family now have a t4 compass calypso do miss it tho,anyway the buyer phoned me up yesterday to say its...

6 Replies

2164 Views

Last post by Pinkythelabrat
14 Jun 2019, 19:46
Exhaust gasket compound

Last post by Pinkythelabrat « 13 Jun 2019, 18:56
Replies: 11
by gutmeg » 09 Jun 2019, 21:53

Hi All
T25 Water Cooled 1984 Holdsworth Conversion.
Hope all good with everyone, a question please I have a small leak on the exhaust connection onto...

11 Replies

1974 Views

Last post by Pinkythelabrat
13 Jun 2019, 18:56
Gearbox oil is GL4 really necessary

Last post by Timburrows « 13 Jun 2019, 15:37
Replies: 5
by Stirls » 22 May 2019, 11:13

All the manuals and specs call for GL4 gearbox oil but I have read that GL5 is now safe to use in our gearboxes as it has been upgraded, GL5 is a...

5 Replies

1786 Views

Last post by Timburrows
13 Jun 2019, 15:37
Rear wheel bearings

Last post by TommymacT2589 « 13 Jun 2019, 13:52
Replies: 8
by TommymacT2589 » 10 Jun 2019, 19:49

Hi all!
I bought Libby (1989 2.1 wbx hightop autosleeper) at the start of the year with passed mot. With both rear wheel bearings being on the short...

8 Replies

2100 Views

Last post by TommymacT2589
13 Jun 2019, 13:52
Windscreen wiper problem

Last post by Mr Bean « 13 Jun 2019, 11:38
Replies: 4
by Mr Bean » 12 Jun 2019, 19:32

Important trip this weekend and out of the blue the wipers are dead as a door nail. Fuse 17 OK for a start and washer pump running. I have Bentley's...

4 Replies

665 Views

Last post by Mr Bean
13 Jun 2019, 11:38
Vacuum balls gromet!

Last post by syncropatrick « 13 Jun 2019, 07:02
Replies: 3
by spanishfly » 12 Jun 2019, 22:38

Does anyone please have a part number for the rubber gromet in the end of the 3 balls vacuum reservoir on a Syncro please?
Or pointers to where I can...

3 Replies

847 Views

Last post by syncropatrick
13 Jun 2019, 07:02
Fuel hose, for the last time...

Last post by silverbullet « 13 Jun 2019, 05:59

by silverbullet » 13 Jun 2019, 05:59

Under the grotty grey PVC sleeving, what do we find? Look at the date code and spec.

Late 92/ early 93 and its FPM, so VW were already specifying...

0 Replies

1211 Views

Last post by silverbullet
13 Jun 2019, 05:59
Grease melted after Porlock Hill!

Last post by ZsZ « 12 Jun 2019, 15:30
Replies: 8
by Arripay » 11 Jun 2019, 11:20

Parked up in a Porlock campsite immediately after coming down the Hill , could feel the front wheels giving off a fair amount of heat.
Few minutes...

8 Replies

1626 Views

Last post by ZsZ
12 Jun 2019, 15:30
Idle a bit up and down

Last post by Mr Bean « 12 Jun 2019, 14:03
Replies: 2
by drumsofdoom » 10 Jun 2019, 22:17

Hi everybody, my 2.1 generally runs pretty sweet but just lately the idle is a bit revvy, up and down somewhat. I’ll make a vid tomorrow morning to...

2 Replies

1191 Views

Last post by Mr Bean
12 Jun 2019, 14:03
Red light of doom

Last post by patrickpawsey « 12 Jun 2019, 06:17
Replies: 37
by andygriffiths » 02 Jun 2019, 16:31
1

2

3
After getting the van running on all 4, she has now lured me into fixing that red flashing light :shock:

(It's a T25 1.9 petrol watercooled with...
37 Replies

5824 Views

Last post by patrickpawsey
12 Jun 2019, 06:17
Is there any difference between auto carb

Last post by Sir Brixalot « 11 Jun 2019, 08:58
Replies: 10
by Sir Brixalot » 07 Jun 2019, 11:10

Whilst I'm stuck in I'd like to fully rebuild a carb. Autos never turn up online- is that because autos use a standard 2e3?

10 Replies

1549 Views

Last post by Sir Brixalot
11 Jun 2019, 08:58
Exhaust gas analyser

Last post by izzybarnard « 10 Jun 2019, 19:50
Replies: 7
by scotttie » 10 Jun 2019, 09:41

Sorry if I'm not posting this in the right place, but I want to buy a gas analyser so I can do the C02 check/adjustment on my 2.1l petrol. Has anyone...

7 Replies

2106 Views

Last post by izzybarnard
10 Jun 2019, 19:50
Weird fault - what could it be?

Last post by harris121163 « 09 Jun 2019, 19:59
Replies: 8
by andrew882 » 02 Jun 2019, 19:08

Hi all

We've just been over to the east coast in Duff (our 84 1.9 petrol bus), all good all the way over there, but around 20 miles from home he...

8 Replies

2544 Views

Last post by harris121163
09 Jun 2019, 19:59
Replacing injector fuel pipes

Last post by Troopy « 09 Jun 2019, 18:09
Replies: 2
by Troopy » 09 Jun 2019, 09:42

I had a pipe go yesterday and have ordered a set of replacements.

However, I noticed on the website that the injectors come with a (looks) small...

2 Replies

1181 Views

Last post by Troopy
09 Jun 2019, 18:09
Drop Link BTM bushings

Last post by Bellowhead « 09 Jun 2019, 17:33
Replies: 3
by Bellowhead » 08 Jun 2019, 09:25

Morning all, newbie so please be kind. I have been off the spanner’s for some time due to an injury, I’m just in the process of refitting the...

3 Replies

869 Views

Last post by Bellowhead
09 Jun 2019, 17:33
Hot brake drum NSR

Last post by 937carrera « 09 Jun 2019, 13:41
Replies: 31
by DoubleOSeven » 08 Apr 2019, 18:40
1

2

3
I outsourced a NSR wheel bearing replacement, couldn’t face the 46mm nut. They also managed to separate my early tie rod ends to arms and even they...
31 Replies

5308 Views

Last post by 937carrera
09 Jun 2019, 13:41
wbx twin thermostat puzzle

Last post by 937carrera « 09 Jun 2019, 07:41
Replies: 13
by itchyfeet » 09 Jan 2015, 17:25

To help Atoomer23 who has an early and a late thermostat housing on the same engine with a mixture of early and late pipes I'm trying to work out if...

13 Replies

11181 Views

Last post by 937carrera
09 Jun 2019, 07:41

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