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Most liked posts	Author	Posted	Liked	Forum
2.1 DJ Oil Leak	mariokaz	07 Sep 2026, 10:52	2 times this week	Mechanical
1600 CT Aircooled vacuum lines question	sarran1955	10 Sep 2026, 14:28	Once this week	Mechanical

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Last post

Engine Mount/Chassis Rail Bolt

Last post by The Hairy Camper « 31 Mar 2020, 22:50
Replies: 2
by The Hairy Camper » 31 Mar 2020, 19:30

I managed to break one of these M8 bolts (with a flat head) off this diesel engine mount/chassis rail.

Brickwerks said they didn't have any, so I...

2 Replies

1176 Views

Last post by The Hairy Camper
31 Mar 2020, 22:50
Camshaft and Gear Torque?

Last post by Andyroo « 31 Mar 2020, 08:26

by Andyroo » 31 Mar 2020, 08:26

Aircooled 2.0ltr CU Engine

Hi everyone,
I've finally bought a new camshaft for my van as my old one is pretty worn.
I've purchased the shaft, gear...

0 Replies

1587 Views

Last post by Andyroo
31 Mar 2020, 08:26
Torque Spec for Gearbox Bolts

Last post by Oldiebut goodie « 30 Mar 2020, 08:27
Replies: 4
by The Hairy Camper » 29 Mar 2020, 21:03

I know i need to buy a Haynes manual, but does anyone know the torque spec for the bolts holding the gearbox to the engine? If they have one.

Cheers.

4 Replies

4416 Views

Last post by Oldiebut goodie
30 Mar 2020, 08:27
Will an 85 dg petrol tank fit a 2.0 82 air cooled?

Last post by Da dan « 29 Mar 2020, 21:00
Replies: 2
by Da dan » 29 Mar 2020, 10:50

As above. I’ve just been asked but have no idea. Thanks folks. Stay safe

Sent from my iPhone using Tapatalk

2 Replies

1120 Views

Last post by Da dan
29 Mar 2020, 21:00
Fuel tank bolts

Last post by obbig « 28 Mar 2020, 18:30
Replies: 3
by obbig » 27 Mar 2020, 23:14

Hi there anyone can let me know what size the bolts are cheers bri

3 Replies

1396 Views

Last post by obbig
28 Mar 2020, 18:30
Sooty carb/throttle body

Last post by triumph « 28 Mar 2020, 13:35

by triumph » 28 Mar 2020, 13:35

Hi all,
My van has a 2.3l air cooled injected engine from stateside tuning, came with the van.

Sometimes the van runs a little “lumpy”.

I took the...

0 Replies

1463 Views

Last post by triumph
28 Mar 2020, 13:35
Door won't open.

Last post by Mr Bean « 25 Mar 2020, 12:39
Replies: 3
by KRIS » 24 Mar 2020, 22:02

Hi. Got a strange one here. Bought a van which needs work. It needs a drivers door, no problem I have bought one. However: I can't get the bloody...

3 Replies

1409 Views

Last post by Mr Bean
25 Mar 2020, 12:39
What is this plug?!

Last post by ajsimmo « 23 Mar 2020, 16:47
Replies: 8
by Florence the Komet » 21 Mar 2020, 15:22

IMG_3881.jpg
Hi all, when doing a service yesterday (thanks for all the great info on here!) I noticed that some kind of plug has come off.
I don’t...

8 Replies

3112 Views

Last post by ajsimmo
23 Mar 2020, 16:47
Early DG - Crankshaft Oil Thrower problem (pulley end)

Last post by airheadboxer « 22 Mar 2020, 21:19
Replies: 12
by airheadboxer » 19 Mar 2020, 20:12

Can anyone help please - I need a crankshaft oil thrower for the pulley end of the crank of my early DG, part number 025 105 241.

I’ve tried the...

12 Replies

4184 Views

Last post by airheadboxer
22 Mar 2020, 21:19
Just kampers stainless steal exhaust

Last post by freckvan1 « 22 Mar 2020, 20:56
Replies: 10
by sarahandthebear » 13 Mar 2020, 23:28

We think it's time our 1984 1.9 dg westy has a new exhaust, mainly because the old one is now more useful to sieve flower :rofl unfortunately the...

10 Replies

3322 Views

Last post by freckvan1
22 Mar 2020, 20:56
Tips for re-fitting driveshafts

Last post by smurfbus « 22 Mar 2020, 19:40
Replies: 8
by smurfbus » 20 Mar 2020, 07:13

Hi,

As part of MOT prep I have needed to remove my nearside driveshaft and replace the CV boots. I'm finding it quite challenging to re-mount outer...

8 Replies

2970 Views

Last post by smurfbus
22 Mar 2020, 19:40
Flush coolant system DJ

Last post by R0B « 21 Mar 2020, 14:12
Replies: 1
by Ciaoflyer » 21 Mar 2020, 13:28

Hi

Engine all rebuilt and fitted. Now need to flush coolant system, can I just fill with tap water and then drain it? Or. Can I stick a hose pipe in...

1 Replies

797 Views

Last post by R0B
21 Mar 2020, 14:12
Cranked stabiliser link

Last post by SamT « 20 Mar 2020, 10:38
Replies: 3
by SamT » 20 Mar 2020, 08:42

Just looking at my front suspension assembly and replacing bushings. I have the old style wishbone with the insert to fit the stabiliser link into....

3 Replies

1593 Views

Last post by SamT
20 Mar 2020, 10:38
2.1 MV engine fuel pump

Last post by happy van « 19 Mar 2020, 01:10
Replies: 4
by happy van » 13 Mar 2020, 15:58

Hi can I run a standard fuel pump off my 1.9 DG on my MV engine or will I need to use a electrical fuel pump thanks.

4 Replies

1684 Views

Last post by happy van
19 Mar 2020, 01:10
VW specialist near Bath

Last post by garyd « 18 Mar 2020, 20:11
Replies: 2
by vialde » 16 Mar 2020, 15:11

Hello,

Can anyone recommend a VW specialist near Bath? MOT due in a couple of months and I need a few things sorting out still.

Cheers,

Cary

2 Replies

1506 Views

Last post by garyd
18 Mar 2020, 20:11
final drive gear box noise?

Last post by fried chicken « 18 Mar 2020, 14:58
Replies: 5
by Nickconnett » 30 Aug 2019, 14:15

hi all, a mechanical queiry for those with a better ear then me!.
ive got a fast rummbly bearing noise coming from gear box type area,...

5 Replies

2869 Views

Last post by fried chicken
18 Mar 2020, 14:58
Hard Fuel Pipe & Unknown Connectors

Last post by B388 Matthew « 17 Mar 2020, 20:29
Replies: 5
by B388 Matthew » 17 Mar 2020, 19:16

Hi everyone!

I recently bought a 1985 T25 1.9 petrol panel van in order to carry out a camper conversion. I just have a couple of simple questions...

5 Replies

1701 Views

Last post by B388 Matthew
17 Mar 2020, 20:29
E10 Petrol

Last post by clift_d « 17 Mar 2020, 12:02
Replies: 3
by JackE » 12 Mar 2020, 11:35

Hi,

There has been a lot in the news about E10 petrol and when I was in France this summer it was for sale a lot cheaper than regular petrol . I...

3 Replies

1356 Views

Last post by clift_d
17 Mar 2020, 12:02
Crankcase pully

Last post by itchyfeet « 14 Mar 2020, 20:33
Replies: 5
by sarahandthebear » 13 Mar 2020, 23:24

Any tips for getting the crankcase pully bot offa 1.9 dg early van? I have tried putting the van in a low gear and pulling the belt as tight as...

5 Replies

2493 Views

Last post by itchyfeet
14 Mar 2020, 20:33
Supply and fit rebuilt/known used 2.1 engine

Last post by Sir Brixalot « 12 Mar 2020, 13:12
Replies: 13
by Sir Brixalot » 06 Mar 2020, 20:16

Any recommendations?

VW engine company on SW6 has some good reviews. Any first-hand experience? Just had a recommendation from someone who knows his...

13 Replies

4288 Views

Last post by Sir Brixalot
12 Mar 2020, 13:12
Rotor Arms

Last post by jswagger « 11 Mar 2020, 17:33
Replies: 6
by jswagger » 25 Feb 2020, 11:17

Hi,

I'm trying to set up my timing and have a question.

When the engine is turned over, the arm doesn't spin round, even though it's fully seated...

6 Replies

2306 Views

Last post by jswagger
11 Mar 2020, 17:33
SOLVED - High idle, corrects when throttle is 'blipped'

Last post by Mr Bean « 09 Mar 2020, 19:25
Replies: 4
by Wilso » 06 Mar 2020, 11:17

Vehicle - 1989 2.1 WB.

My engine idles high, around 1500-2000 (no rev counter so can't be precise. it is also stable at whatever Idle speed it...

4 Replies

2043 Views

Last post by Mr Bean
09 Mar 2020, 19:25
Another rebuild already??

Last post by Sir Brixalot « 08 Mar 2020, 15:10
Replies: 18
by LewisMac » 09 Feb 2020, 16:25
1

2
2.1 DJ 1988

Hi guys.

In the past year I’ve had a full rebuild including,

2 new heads
Thermostat
Radiator
Various coolant pipes

And some other...
18 Replies

9177 Views

Last post by Sir Brixalot
08 Mar 2020, 15:10
Yet another 1Y engine query

Last post by Garry2809 « 08 Mar 2020, 14:21
Replies: 6
by Garry2809 » 07 Mar 2020, 18:10

sooo I had a 1y engine at my disposal. It was in a scrap van that was dumped at my property. Closer inspection of this engine revealed a cracked...

6 Replies

2478 Views

Last post by Garry2809
08 Mar 2020, 14:21
Coolant rail clip.

Last post by Whitevanman « 08 Mar 2020, 11:28

by Whitevanman » 08 Mar 2020, 11:28

Putting my van back together so loads of questions at the moment. Current issue is cooling system and trying to source plastic clips that hold the...

0 Replies

1672 Views

Last post by Whitevanman
08 Mar 2020, 11:28
Early DG exhaust

Last post by ash1293 « 05 Mar 2020, 21:42
Replies: 20
by charlie328 » 27 Sep 2018, 07:31
1

2
After many repairs my silencer has finally had it and am considering the options.

Do I ?
A. Replace piecemeal mild steel parts and if so has anyone...
20 Replies

10121 Views

Last post by ash1293
05 Mar 2020, 21:42
Play in rear wheel bearings - MOT

Last post by Mr Bean « 02 Mar 2020, 15:39
Replies: 3
by Mr Bean » 02 Mar 2020, 14:05

I have always been able to detect a small amount of play in rear wheel bearings and although it doesn't seem to have worsened I have finally failed...

3 Replies

2000 Views

Last post by Mr Bean
02 Mar 2020, 15:39
2.1 DJ engine timing

Last post by scotttie « 01 Mar 2020, 07:26
Replies: 3
by scotttie » 25 Feb 2020, 10:29

Hi all,

Firstly, apologies, I know this topic has been covered a lot and is in the wiki.... But I wanted to get some advise before I potentially...

3 Replies

2727 Views

Last post by scotttie
01 Mar 2020, 07:26
brakes

Last post by clift_d « 29 Feb 2020, 20:45
Replies: 4
by tatoes » 28 Feb 2020, 01:47

can any body tell me why just my nearside rear wheel keeps lockingon after being stood for fewdays many thanks

4 Replies

3006 Views

Last post by clift_d
29 Feb 2020, 20:45
Fuel pipe size

Last post by Oldiebut goodie « 27 Feb 2020, 20:30
Replies: 5
by Whitevanman » 27 Feb 2020, 07:09

I ordered some 8mm 100% ethanol fuel hose for a DG but have found the connector on the tank to be much larger diameter. I've also fitted an electric...

5 Replies

1972 Views

Last post by Oldiebut goodie
27 Feb 2020, 20:30
2.1 MV engine

Last post by DoubleOSeven « 27 Feb 2020, 20:07
Replies: 15
by happy van » 04 Jan 2020, 22:23
1

2
Hi I'm going to fit a 2.1 MV engine into my van and was wondering can I use it with out the oil cooler as it did not come with the engine thanks
15 Replies

6743 Views

Last post by DoubleOSeven
27 Feb 2020, 20:07
Smoke in engine bay

Last post by Oldiebut goodie « 27 Feb 2020, 12:58
Replies: 9
by sarahandthebear » 18 Feb 2020, 17:04

Our 1984 1.9 dg has been sat for a month and yeasterday I went and started her up. All fluids were fine and she had a little trouble starting but...

9 Replies

2304 Views

Last post by Oldiebut goodie
27 Feb 2020, 12:58
JX pas crank pulley

Last post by Simon Baxter « 26 Feb 2020, 17:22
Replies: 24
by Syncrobaz » 01 Feb 2020, 14:27
1

2
I'm fitting power steering to a JX Syncro 1992, it has a damped double crank pulley 068105243, inner groove for alt. outer groove doesn't line up...
24 Replies

6772 Views

Last post by Simon Baxter
26 Feb 2020, 17:22
Ignition Timing Marks

Last post by jswagger « 25 Feb 2020, 09:59
Replies: 10
by jswagger » 23 Feb 2020, 20:22

Hi,

I'm going to be using an ignition timing light for the first time tomorrow and despite all the reading and YouTube watching I've done still have...

10 Replies

5021 Views

Last post by jswagger
25 Feb 2020, 09:59
Removing Clutch Pressure Plate

Last post by mrhutch « 22 Feb 2020, 20:33
Replies: 12
by The Hairy Camper » 17 Feb 2020, 18:45

Putting in a new clutch and thought I'd change the Crankshaft Oil Seal while I'm here.

Struggling to remove the Pressure plate (i think that's what...

12 Replies

5155 Views

Last post by mrhutch
22 Feb 2020, 20:33
accelerator cable

Last post by silverbullet « 21 Feb 2020, 12:58
Replies: 2
by Stewshep11 » 19 Feb 2020, 17:46

fitted a new accelerator cable but seems to be a bit short around 2inchs is there any way of adjusting them for my 1.9 watercooled 1987 van thanks.

2 Replies

812 Views

Last post by silverbullet
21 Feb 2020, 12:58
AVO Springs.

Last post by DoubleOSeven « 17 Feb 2020, 12:34
Replies: 1
by escovedo » 19 Jan 2020, 10:02

Do the AVO lowering springs have tapered ends
as per the original VW springs which fit correctly
into the spring locating seats?

1 Replies

1022 Views

Last post by DoubleOSeven
17 Feb 2020, 12:34
Which Octane Fuel for 2.1DJ - Newbie asking

Last post by Mocki « 16 Feb 2020, 20:18
Replies: 2
by Piratepete » 16 Feb 2020, 12:29

Hi Guys
1990 T25 Holdsworth Villa3, 2.1DJ engine . Done 130K miles. Runs well.

The fuel cap says use Unleaded Premium 98 octane petrol. Previous...

2 Replies

1496 Views

Last post by Mocki
16 Feb 2020, 20:18
1.9 dg water pump noise

Last post by jrt « 15 Feb 2020, 14:49
Replies: 37
by sarahandthebear » 18 Jan 2020, 11:14
1

2

3
3 years ago when we bought our van we heard a sound after a while in the engine bay. A grinding sound started and after a couple of miles our water...
37 Replies

11845 Views

Last post by jrt
15 Feb 2020, 14:49
Upgrading your radiator cooling

Last post by maxstu « 15 Feb 2020, 11:03
Replies: 1
by slobbo » 14 Feb 2020, 19:40

Well just finished replacing the old 2 speed fan with a much better Spal fan. Massive difference. I used a 16 Spal fan and swapped the temperature...

1 Replies

1390 Views

Last post by maxstu
15 Feb 2020, 11:03
Engine Mounting Bolts Part Number? (to chassis)

Last post by Andyroo « 15 Feb 2020, 09:41
Replies: 3
by Andyroo » 14 Feb 2020, 18:43

2.0 ltr CU Engine

Hi,

Does anyone know the part number (or spec) for the mounting bolts where the engine support arm bolts to the chassis?
Can't...

3 Replies

1333 Views

Last post by Andyroo
15 Feb 2020, 09:41
Early DG Thermostat 80 deg -vs- 87 deg

Last post by 123-jn « 14 Feb 2020, 22:59
Replies: 7
by airheadboxer » 24 Jan 2020, 18:15

I’ve been through several threads about changing the thermostat on an early DG and I’ve seen a couple of references to fitting an 80 degree...

7 Replies

4115 Views

Last post by 123-jn
14 Feb 2020, 22:59
Distributor for 2.1DJ with 2e3

Last post by 123-jn « 14 Feb 2020, 22:48
Replies: 6
by SpongerJim » 07 Feb 2020, 16:05

Hi, I've had a search for this and can't find any other references, so here goes...

Currently running a late 1.9DG WBX and having a 2.1MV rebuilt...

6 Replies

3107 Views

Last post by 123-jn
14 Feb 2020, 22:48
ABS Ring Removal. 2WD

Last post by maxstu « 13 Feb 2020, 16:50
Replies: 4
by maxstu » 12 Feb 2020, 23:23

Following on from the subject below, has anyone sucessfully removed the ABS ring from a 2WD hub? And if yes, what technique did you apply for...

4 Replies

1835 Views

Last post by maxstu
13 Feb 2020, 16:50
Diluting coolant to bleed system

Last post by Stesaw « 10 Feb 2020, 17:02
Replies: 2
by sarahandthebear » 07 Feb 2020, 15:02

Our new water pump has arrived (thanks Brickwerks) but I have a question that yes I know may sound a bit stupid but it's the only part of the...

2 Replies

1100 Views

Last post by Stesaw
10 Feb 2020, 17:02
Heavy camper, rear sags when loaded...spacers?

Last post by itchyfeet « 09 Feb 2020, 20:31
Replies: 6
by itchyfeet » 09 Feb 2020, 16:03

I have heard people making spacers out of nylon to place above the top rear spring holder.

I have managed to fit 2x 15mm spacers giving a 30mm lift,...

6 Replies

2314 Views

Last post by itchyfeet
09 Feb 2020, 20:31
Choke Control Mount

Last post by masvera8 « 08 Feb 2020, 19:53
Replies: 7
by masvera8 » 07 Feb 2020, 21:05

Hello,

Can anybody help with idenifying the part number in these photos? The choke mount has broke (LHD).

Thanks.

7 Replies

1791 Views

Last post by masvera8
08 Feb 2020, 19:53
WBX teaser

Last post by Mocki « 08 Feb 2020, 17:33
Replies: 6
by Mr Bean » 07 Feb 2020, 08:59

Why would I feel the need to make one of these for my WBX:

onclick= window.open(this.href);return false;

6 Replies

1220 Views

Last post by Mocki
08 Feb 2020, 17:33
Differential oil synthetic or mineral ?

Last post by Aidan « 07 Feb 2020, 22:49
Replies: 1
by Auto » 07 Feb 2020, 19:07

Hi just a quick question which type of diff oil do you guys use synthetic or mineral ?
I am wanting to get some ordered for my automatic boxes...

1 Replies

878 Views

Last post by Aidan
07 Feb 2020, 22:49
Anybody else oil here?

Last post by itchyfeet « 07 Feb 2020, 18:41
Replies: 16
by itchyfeet » 01 Feb 2020, 21:05
1

2
16 Replies

5964 Views

Last post by itchyfeet
07 Feb 2020, 18:41

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