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Most liked posts	Author	Posted	Liked	Forum
1.9DG Airfilter housing clips- Update- Solution found :-)	tandemsandy	02 Apr 2026, 21:29	Once this week	Mechanical

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Last post

Pressurised header tank?

Last post by OldSmithy « 03 Sep 2020, 12:06

by OldSmithy » 03 Sep 2020, 12:06

So a couple of weeks ago as I set off on holiday my van 1990 1.9DG lost its coolant and started to overheat. I limped it home and traced the leak to...

0 Replies

2337 Views

Last post by OldSmithy
03 Sep 2020, 12:06
Brake discs and pads labour costs

Last post by ash1293 « 03 Sep 2020, 07:37
Replies: 12
by brockleymoss » 02 Sep 2020, 17:25

Hi everyone - hoping for a little advice. I've been quoted £250 for changing the front brake discs, pads and hoses on my 1982 T25 by a professional...

12 Replies

2100 Views

Last post by ash1293
03 Sep 2020, 07:37
Opinions on my floppy rocker please !

Last post by Ads1987 « 02 Sep 2020, 21:12
Replies: 10
by Ads1987 » 31 Aug 2020, 22:36

Hi Guys,

I have a T25 1.9 dg 1983, it's been running well but noticed the tappets seemed noisy so decided to adjust them at the weekend.

As usual...

10 Replies

5483 Views

Last post by Ads1987
02 Sep 2020, 21:12
Photo of my Aircooled engine - Thanks folk for helpful comments

Last post by paperhouselad « 02 Sep 2020, 20:52
Replies: 9
by H Julia » 26 Aug 2020, 19:19

Hello - I thought I would try out the simplied new system for posting photos.
I know when other folk have posted photos of their engines there have...

9 Replies

3928 Views

Last post by paperhouselad
02 Sep 2020, 20:52
Attachment bolts for metal timing belt cover

Last post by wagonheart « 31 Aug 2020, 19:50

by wagonheart » 31 Aug 2020, 19:50

I can only find plastic ones online, may swap to one, but do they come with bolts?

It might be I don’t know the name of the bolts I need but I have...

0 Replies

2170 Views

Last post by wagonheart
31 Aug 2020, 19:50
T25 1.6D CS Losing Power, New parts Fitted

Last post by wagonheart « 31 Aug 2020, 18:22
Replies: 4
by wagonheart » 30 Aug 2020, 20:24

Had a known fuel pump issue when purchased, replaced fuel pump and it was running nicely, got about 2500 miles out of it and started having a similar...

4 Replies

1034 Views

Last post by wagonheart
31 Aug 2020, 18:22
Aircooled knocking.. Now top end Rebuild

Last post by sarran1955 « 31 Aug 2020, 16:49
Replies: 39
by Davegrohl99 » 09 Jul 2020, 09:22
1

2

3
After a recent trip home it developed this noise.

I drive it yesterday no knocking at idle when started drive for 20 min came back to this.

Any...
39 Replies

11125 Views

Last post by sarran1955
31 Aug 2020, 16:49
1.6 Turbo Diesel Exhaust silencer. Catalytic Converter?

Last post by Titus A Duxass « 31 Aug 2020, 15:29
Replies: 7
by TomLeighton » 31 Aug 2020, 14:07

The silencer of of my 1985 t25 has cracked where it joins the rest of the exhaust and there’s a lot of rattling going on at the break.

A few...

7 Replies

1630 Views

Last post by Titus A Duxass
31 Aug 2020, 15:29
Drive shaft seal major leak

Last post by Paul773car « 30 Aug 2020, 20:18
Replies: 4
by Paul773car » 14 Aug 2020, 09:45

Hi all. After a long run out earlier in the week I parked the van up on the drive. Yesterday I noticed she's leaking oil, gearbox oil and a lot of...

4 Replies

1377 Views

Last post by Paul773car
30 Aug 2020, 20:18
Steering rack gaiter replacement. 1984 petrol

Last post by TONYT25T25 « 30 Aug 2020, 09:30
Replies: 9
by TONYT25T25 » 18 May 2020, 20:56

Steering rack gaiter nearside needed replacing after noticing tare in gaiter. Managed to get new gaiter on but with both wheels facing forward the...

9 Replies

2432 Views

Last post by TONYT25T25
30 Aug 2020, 09:30
Steering column bushes

Last post by Jimwileman « 30 Aug 2020, 07:13

by Jimwileman » 30 Aug 2020, 07:13

Hi, has anyone replaced the two little steering column bushes, the two that sit half way down the column inside the van?
Will I need to remove the...

0 Replies

1927 Views

Last post by Jimwileman
30 Aug 2020, 07:13
Freddie’s Dead

Last post by H Julia « 29 Aug 2020, 12:20
Replies: 4
by Freddievan » 12 Aug 2020, 13:45

Waiting for the recovery van. Midway to my destination the battery light came on. I managed to pull off at some services but as soon as I pulled up...

4 Replies

1401 Views

Last post by H Julia
29 Aug 2020, 12:20
Engine, coolant pipes & rad swap out...vs KSeal?

Last post by ajsimmo « 28 Aug 2020, 18:52
Replies: 5
by Samanthington » 28 Aug 2020, 01:53

Following on from my last post (link here ) and some great level headed chats (thank you!), I have a dilemma.

Mags needs a new engine, no...

5 Replies

1009 Views

Last post by ajsimmo
28 Aug 2020, 18:52
Fuel Quality and Knackered In Line Injection Pump..Again

Last post by Aidan « 28 Aug 2020, 07:10
Replies: 6
by mshaw1980 » 27 Aug 2020, 18:21

Hi all

So, 5th or 6th knackered in line injection pump in 6 years now. Driving me mad. Had cheapo ones initially but has killed 3 bosch ones now in...

6 Replies

1172 Views

Last post by Aidan
28 Aug 2020, 07:10
Help identify part

Last post by Dazco « 27 Aug 2020, 19:02
Replies: 5
by mariner » 26 Aug 2020, 20:21

Hi. Was under the van today and noticed badly perished hoses running from front to back. Think they are coolant but appreciate confirmation from...

5 Replies

1123 Views

Last post by Dazco
27 Aug 2020, 19:02
Steering assistance

Last post by R0B « 26 Aug 2020, 21:28
Replies: 1
by 100leelee » 26 Aug 2020, 21:26

Best power steering kit??
There are many posts already on here, most a couple of years old, has anyone fitted recently??
Cheers

1 Replies

544 Views

Last post by R0B
26 Aug 2020, 21:28
1600CT Alternatives

Last post by sarran1955 « 26 Aug 2020, 11:38
Replies: 1
by Big Al » 23 Aug 2020, 14:15

I have a sickly CT with low compression and leaks from I think behind the pulley so going to need looking at. Small amount of end float but...

1 Replies

548 Views

Last post by sarran1955
26 Aug 2020, 11:38
Difference between pulling an auto and manual engine

Last post by maxstu « 25 Aug 2020, 22:04
Replies: 9
by maxstu » 24 Aug 2020, 14:11

Im rebuilding a DG 1.9 from a manual camper. This will act as a temporary engine while l pull the 2.1 auto in my camper at present.
Apart from all...

9 Replies

1452 Views

Last post by maxstu
25 Aug 2020, 22:04
Clunking - on big Exmoor hills

Last post by pauljvw « 25 Aug 2020, 12:35
Replies: 2
by adrianbutter » 19 Aug 2020, 22:40

I've been reading lots of posts on here about driveshafts - or more specifically the CV joints. Does this sound like a CV issue? I've been hearing...

2 Replies

843 Views

Last post by pauljvw
25 Aug 2020, 12:35
Heat observation

Last post by ajsimmo « 25 Aug 2020, 12:30
Replies: 10
by kevtherev » 22 Aug 2020, 07:41

During my hot trip in France, and on a long flat part, it was observed that the engine running temperature increased slightly on LPG.
At 70 mph the...

10 Replies

2094 Views

Last post by ajsimmo
25 Aug 2020, 12:30
1.9 wbx DF engine code timing

Last post by pauljvw « 25 Aug 2020, 12:23
Replies: 3
by pauljvw » 22 Aug 2020, 13:47

1984 1.9 wbx westy pop DF engine code.
Hi, anyone know the correct method of checking timing on the 1.9 DF,looks very different to the DG in the...

3 Replies

891 Views

Last post by pauljvw
25 Aug 2020, 12:23
Overheating Question

Last post by syncroandy « 24 Aug 2020, 21:17
Replies: 2
by h00per » 24 Aug 2020, 13:50

Overheating question. I posted a while back about my bus getting hot with WOT in 5th at 45mph. I thought that was an isolated incident, but the last...

2 Replies

1037 Views

Last post by syncroandy
24 Aug 2020, 21:17
Leaking pushrod tube leads to no compression?!

Last post by ajsimmo « 23 Aug 2020, 20:14
Replies: 1
by pi quattro » 23 Aug 2020, 12:07

Ok I had a slight oil leak from pushrod tubes so decided to fix that. I will detail the process in the hope that someone figures out why my van is...

1 Replies

553 Views

Last post by ajsimmo
23 Aug 2020, 20:14
Ride heights and lowering issues.

Last post by Aidan « 23 Aug 2020, 08:22
Replies: 2
by CharlieeBoy » 22 Aug 2020, 23:04

Hi folks, super excited to join the club! Finally got myself a beautiful green Transporter camper conversion!
It's an '84 1.9 WBX, apparently an ex...

2 Replies

1901 Views

Last post by Aidan
23 Aug 2020, 08:22
Checking fan works

Last post by OldSmithy « 22 Aug 2020, 06:43

by OldSmithy » 22 Aug 2020, 06:43

I’ve read the wiki and checked my fan is working. Both speeds kick in and out with the use of the paper clip so all seems to be ok. However, the...

0 Replies

1698 Views

Last post by OldSmithy
22 Aug 2020, 06:43
What a difference a gearbox oil change makes

Last post by Paul773car « 21 Aug 2020, 14:37
Replies: 14
by Paul773car » 17 Aug 2020, 19:08

Just for anyone who doesn't know when theirs was last changed. My advice is do it. I can't believe how much better the change feels. Smoother into...

14 Replies

4124 Views

Last post by Paul773car
21 Aug 2020, 14:37
Advice on adjusting distributor for 95 octane (2.1 DJ)

Last post by 937carrera « 21 Aug 2020, 05:30
Replies: 17
by Blighty8973 » 08 Aug 2020, 17:25
1

2
Hi there,

I'm currently in Ireland, arrived into Dublin on a ferry 2 weeks ago, and have just come out of the isolation and noticed there is nothing...
17 Replies

5364 Views

Last post by 937carrera
21 Aug 2020, 05:30
Engine over revving when hot..

Last post by mfw3670 « 20 Aug 2020, 14:46

by mfw3670 » 20 Aug 2020, 14:46

Hi. My engine seems to have acquired the habit of over revving when it’s hot. I can drive along the motorway at 60 happily but if I depress the...

0 Replies

1927 Views

Last post by mfw3670
20 Aug 2020, 14:46
Is this normal?!

Last post by buli « 20 Aug 2020, 07:42
Replies: 8
by buli » 19 Aug 2020, 18:42

Evening everyone. Hope you’re all well. Got a question? :P Can’t believe this is normal and hoping someone might be more clued up:

Looks like...

8 Replies

1870 Views

Last post by buli
20 Aug 2020, 07:42
New distributor cap and arm - stalling when hot

Last post by adrianbutter « 19 Aug 2020, 22:34
Replies: 2
by adrianbutter » 19 Aug 2020, 22:15

Just wanted to post after my breakdown two weeks ago. A few stalls over a couple of days after starting (immediately) and then a cut out within 1/2...

2 Replies

635 Views

Last post by adrianbutter
19 Aug 2020, 22:34
Gearbox oil change

Last post by TONYT25T25 « 19 Aug 2020, 19:50
Replies: 9
by ianvfr750 » 18 Aug 2020, 18:06

I'm just doing a gearbox oil change on my 1990 1.6 TD ( JX engine ) and wondered if anyone can confirm how much oil the gearbox takes.
I read...

9 Replies

1766 Views

Last post by TONYT25T25
19 Aug 2020, 19:50
Dismantling lubricant

Last post by dave friday « 19 Aug 2020, 15:38
Replies: 17
by TONYT25T25 » 17 Aug 2020, 18:53
1

2
Want to buy the best dismantling lubricant and have seen recommendations for Plus Gas on this forum. Seem to remember using this in the past and...
17 Replies

3786 Views

Last post by dave friday
19 Aug 2020, 15:38
Aircooled exhaust replacement

Last post by george2490 « 19 Aug 2020, 07:54
Replies: 8
by Davegrohl99 » 07 Aug 2020, 11:24

Hi

With my engine out in the floor I have decided that I am going to remove the heat excahangers. They work fine but I think they are too old and...

8 Replies

2545 Views

Last post by george2490
19 Aug 2020, 07:54
Vw t25 stalls after 5 mins

Last post by davidoft1 « 18 Aug 2020, 23:15
Replies: 2
by Jimwileman » 18 Aug 2020, 20:22

HI everyone, I’ve gathered some really useful advice from the forum over the last few years, and hope you may be able help with an issue I’m having....

2 Replies

609 Views

Last post by davidoft1
18 Aug 2020, 23:15
A recommendation & useful link for caliper repair kits and rebuilds.

Last post by toolsntat « 16 Aug 2020, 10:46

by toolsntat » 16 Aug 2020, 10:46

After a bit of a to do trying to source some repair kits for my early Teves calipers I was informed of this company (about 5 mins from my door :roll:...

0 Replies

1908 Views

Last post by toolsntat
16 Aug 2020, 10:46
Engine temperature rising on full throttle

Last post by h00per « 16 Aug 2020, 09:12
Replies: 3
by h00per » 09 Aug 2020, 14:07

Temperature guage has always been quite steady, but today on a run I found that on a slight incline in 5th at about 45 mph with foot to the floor to...

3 Replies

900 Views

Last post by h00per
16 Aug 2020, 09:12
Bleeding 2.1 wbx cooling system issues.. What the hell is going on!

Last post by 937carrera « 15 Aug 2020, 17:55
Replies: 50
by Dickie89 » 27 Jul 2020, 17:15
1

2

3

4
Didn't want my first post to be a problem!

I know this subject is old news.. But it's driving me up the wall now!
I've read everything and tried...
50 Replies

14007 Views

Last post by 937carrera
15 Aug 2020, 17:55
Safely disconnect gasit lpg tank [solved - smell coming from leisure battery]

Last post by timski « 15 Aug 2020, 17:17
Replies: 2
by timski » 15 Aug 2020, 15:44

Update: Turns out it was the leisure battery!? I found it by chance. The battery is warm and giving off an awful smell. I had been trickle charging...

2 Replies

698 Views

Last post by timski
15 Aug 2020, 17:17
Warm up time 1.9dg

Last post by 937carrera « 14 Aug 2020, 22:20
Replies: 17
by 100leelee » 14 Aug 2020, 09:37
1

2
Hi,

What should the warm up time be for this engine?
Mine seems to take age..!!
It wouldn’t surprise me if there was no thermostat fitted, but...
17 Replies

2894 Views

Last post by 937carrera
14 Aug 2020, 22:20
Best oil filter?

Last post by Cobra88 « 14 Aug 2020, 05:55
Replies: 9
by luter82 » 11 Aug 2020, 18:56

Hi guys,
I cannot find on the forum any topic about it, is there any oil filter that you tend to suggest? I almost always have used Bosch but is...

9 Replies

2780 Views

Last post by Cobra88
14 Aug 2020, 05:55
That *** 350 nm crankshaft pulley bolt

Last post by RichardF « 13 Aug 2020, 20:52
Replies: 1
by RichardF » 13 Aug 2020, 16:03

I am fitting the old triple groove crankshaft pulley to a recon engine I am installing.

I loosened the bolt to remove the pulley from the old engine...

1 Replies

859 Views

Last post by RichardF
13 Aug 2020, 20:52
Can't resolve pedal pulsing

Last post by dave friday « 13 Aug 2020, 08:02
Replies: 11
by mariner » 06 Aug 2020, 20:24

A common problem I know, and I've read through previous threads.

Had the initial problem after having the rear brake shoes changed and the handbrake...

11 Replies

2944 Views

Last post by dave friday
13 Aug 2020, 08:02
Engine cuts out when shifting to drive

Last post by Mooney « 12 Aug 2020, 17:18
Replies: 16
by Mooney » 04 Feb 2019, 13:31
1

2
Hi,
So ive had this issue for a while now that the engine cuts when shifting from park or neutral into drive or reverse. I've replaced the dizzy cap,...
16 Replies

3471 Views

Last post by Mooney
12 Aug 2020, 17:18
DG 1.9 Engine Distributor buying- where? (Rephrase) - (ignore Bosch 009 topic)

Last post by adrianbutter « 10 Aug 2020, 17:08
Replies: 1
by adrianbutter » 10 Aug 2020, 13:50

Re-phrase. Where can I gat an original DG engine dizzy, or the best alternative?

Have tried Brickwerks, Heritage. JK has a 'unknown' manufacturer...

1 Replies

436 Views

Last post by adrianbutter
10 Aug 2020, 17:08
Gearstick extension question

Last post by mshaw1980 « 09 Aug 2020, 07:17
Replies: 8
by mshaw1980 » 07 Aug 2020, 07:07

Hello

I have just bought one of these and after fitting it does feel great to have the stick in more easy reach. However I note that in 4th and 5th...

8 Replies

2218 Views

Last post by mshaw1980
09 Aug 2020, 07:17
Stalling when dizzy vacuum removed

Last post by DoubleOSeven « 08 Aug 2020, 17:21
Replies: 24
by DoubleOSeven » 29 Jul 2020, 18:34
1

2
2.1MV with Pierburg.

I've set my timing as per the guide. removing vacuum from dizzy then set revs to 900rpm, set timing to mark on rear of pulley...
24 Replies

6527 Views

Last post by DoubleOSeven
08 Aug 2020, 17:21
Oil/air breather tower

Last post by maxstu « 08 Aug 2020, 07:24
Replies: 3
by JonathanR » 07 Aug 2020, 19:16

I’m going to be like a London bus. No posts for several years then 3 at once.

I’m getting oil in the air filter box so thought I would clean out the...

3 Replies

956 Views

Last post by maxstu
08 Aug 2020, 07:24
4 speed gearbox housing mystery

Last post by Merrsh1 « 07 Aug 2020, 19:21
Replies: 12
by Merrsh1 » 03 Aug 2020, 19:10

Evening

I’m trying to rectify a very loose gear change so tonight removed the housing to replace the guide blocks.

I think someone has bodged this...

12 Replies

2558 Views

Last post by Merrsh1
07 Aug 2020, 19:21
Leaking Petrol Tank

Last post by JonathanR « 07 Aug 2020, 19:02
Replies: 4
by keynsham1 » 04 Aug 2020, 16:35

My petrol tank has been leaking for some time now but only when I fill it right up. If I fill till the pump clicks off, I got a run of fuel under the...

4 Replies

1179 Views

Last post by JonathanR
07 Aug 2020, 19:02
Drip from water pump

Last post by Mr Bean « 07 Aug 2020, 18:32
Replies: 8
by patrickpawsey » 05 Aug 2020, 14:18

I just noticed a puddle under the van why when I stopped and a line of drips down the road. I ran the engine up to temperature and saw a persistent...

8 Replies

2509 Views

Last post by Mr Bean
07 Aug 2020, 18:32

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