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Last post

2.1DJ oil/coolant heat exchanger

Last post by DoubleOSeven « 17 Jan 2021, 22:03
Replies: 4
by SyncroMatt » 10 Oct 2020, 08:39

Hope I have this in the right subforum.

The DJ engine have a unit that sits between the oil filter and case. It is fed coolant which circulates...

4 Replies

1397 Views

Last post by DoubleOSeven
17 Jan 2021, 22:03
Injection Pump Timing Kit

Last post by The Hairy Camper « 16 Jan 2021, 19:17
Replies: 6
by The Hairy Camper » 15 Jan 2021, 21:51

Hi everyone, I hope you're all doing well.
I need to replace the diesel injection pump on my van, as mine is knackered. I have a working pump to...

6 Replies

706 Views

Last post by The Hairy Camper
16 Jan 2021, 19:17
2.1 DJ idle/CO

Last post by scotttie « 16 Jan 2021, 17:15
Replies: 26
by scotttie » 09 Jan 2021, 17:55
1

2
Hi all,

Earlier in the week my van went in for it's MOT. All passed! :D but it did initially fail on CO emissions... on the first test it was well...
26 Replies

4941 Views

Last post by scotttie
16 Jan 2021, 17:15
RHD Power Steering Rack

Last post by Forden341 « 15 Jan 2021, 19:16
Replies: 8
by rollercoaster » 13 Jan 2021, 14:36

Although the MOT man was happy and it didnt even make it to a warning,
I have been told by someone that I should think of reconditioning my rack.
It...

8 Replies

1418 Views

Last post by Forden341
15 Jan 2021, 19:16
Auto gearbox oilchange

Last post by maxstu « 13 Jan 2021, 22:40
Replies: 9
by Mawsy » 11 Jan 2021, 09:29

Hi all I am changing all fluids in my 1989 2.1 auto caravell, I have done the engine oil, auto trans fluid am not able to locate drain and fill plug...

9 Replies

4688 Views

Last post by maxstu
13 Jan 2021, 22:40
Spark plugs

Last post by Robzinfin « 13 Jan 2021, 19:32
Replies: 21
by what2do » 24 Nov 2014, 16:49
1

2
Been supplied with some Bosch WR 78 plugs for nowt, they're not what I normally use and I was wondering if they'll be ok. I can exchange them if...
21 Replies

10794 Views

Last post by Robzinfin
13 Jan 2021, 19:32
T25 DJ 2.1 Digijet Not Starting

Last post by maxstu « 11 Jan 2021, 22:44
Replies: 6
by njsauto » 07 Sep 2020, 17:45

Hello There,

I hope you are all well. I am wondering if anyone has had this problem.

I have a 2.1 DJ engine Digijet which is not starting.

Fuel...

6 Replies

1717 Views

Last post by maxstu
11 Jan 2021, 22:44
Greetings

Last post by TONYT25T25 « 10 Jan 2021, 11:34
Replies: 2
by SpaceDawggy » 30 Dec 2020, 10:38

Hi,

I'm new to T25 ownership having just picked up a 1983 1.9 DG. I deffo have some rust to deal with and the interior looks home made to say the...

2 Replies

1509 Views

Last post by TONYT25T25
10 Jan 2021, 11:34
Waterboxer bellhousing on a beetle engine?

Last post by bigbadbob76 « 09 Jan 2021, 16:54
Replies: 4
by bigbadbob76 » 09 Jan 2021, 13:58

Hi you lot. been a while I know but I've not been doing much to the van, it's just running fine.
Asking for a friend who's building something mad and...

4 Replies

1412 Views

Last post by bigbadbob76
09 Jan 2021, 16:54
Clutch issue: spongey and leak underneath

Last post by Ciaraneng « 05 Jan 2021, 22:56
Replies: 16
by T25_Baloo » 30 Dec 2020, 15:00
1

2
Afternoon. Went down yesterday to jump in the van and give it a run as it’s not been started in the best part of a week and I noticed straight away...
16 Replies

5724 Views

Last post by Ciaraneng
05 Jan 2021, 22:56
Engine tinware refurbishment

Last post by Phil D « 04 Jan 2021, 12:05
Replies: 2
by Phil D » 29 Dec 2020, 21:50

New to all things Aircooled and not sure how hot the tinware gets. I am refurbishing mine and after wire brushing with a grinder and treating the...

2 Replies

1003 Views

Last post by Phil D
04 Jan 2021, 12:05
Which Antifreeze?

Last post by 300CE « 01 Jan 2021, 14:12
Replies: 2
by Imahugger » 31 Dec 2020, 19:01

Thought I knew what I was doing but having second thoughts.

Which antifreeze is anyone using in a T25 1.9 Watercooled 1988. We've filled it with...

2 Replies

582 Views

Last post by 300CE
01 Jan 2021, 14:12
heater cables

Last post by acebaraka « 31 Dec 2020, 09:01
Replies: 11
by hilift » 17 Oct 2017, 13:19

need some advice , a good few years ago I replaced the heater cables on my air cooled t25
I thought at the time there seemed to be bits missing at...

11 Replies

6368 Views

Last post by acebaraka
31 Dec 2020, 09:01
1.6 or 2.0?

Last post by sarran1955 « 28 Dec 2020, 17:04
Replies: 14
by Sir Brixalot » 24 Dec 2020, 14:00

Never had an Aircooled. Can anyone tell me if this is 2.0 or 1.6? As far as you can tell from a photo does it look OK and not messed with?

14 Replies

3246 Views

Last post by sarran1955
28 Dec 2020, 17:04
1915 Dg 5 Speed 1990 Oil Warning Light Buzzer Of Doom

Last post by Dave Mason « 25 Dec 2020, 23:21
Replies: 23
by Dave Mason » 22 Dec 2020, 20:40
1

2
Hi there
Does anyone have any ideas why the warning light & buzzer comes on ?
It comes on after about 4-5 Miles,
The oil is at the Maximum Mark.
The...
23 Replies

3751 Views

Last post by Dave Mason
25 Dec 2020, 23:21
Coolant heater matrix pipe replacement

Last post by glasshopper « 17 Dec 2020, 14:17
Replies: 2
by glasshopper » 17 Dec 2020, 10:59

Hi All.
I have got coolant pouring out of my vehicle from the front to back rubber hoses that go to the heater matrix the hoses were not strapped and...

2 Replies

765 Views

Last post by glasshopper
17 Dec 2020, 14:17
Screen Wash Hose Size

Last post by fernsd « 17 Dec 2020, 12:42
Replies: 4
by fernsd » 10 Dec 2020, 11:37

Hi,

My screen wash hose needs replacing as its leaking.

Can someone please guide what size Screen Wash Hose do i need for a t25.

Would this...

4 Replies

1024 Views

Last post by fernsd
17 Dec 2020, 12:42
Hydraulic lifters. Restart of a long idle engine

Last post by davidoft1 « 17 Dec 2020, 08:38
Replies: 10
by SyncroMatt » 15 Dec 2020, 19:16

Evening all,

My 2.1dj bus has sat idle for many years. It ran well without issue before storage.

I popped the valve covers today and unsurprisingly...

10 Replies

1723 Views

Last post by davidoft1
17 Dec 2020, 08:38
Hydraulic lifters

Last post by Davegrohl99 « 15 Dec 2020, 20:40
Replies: 8
by Davegrohl99 » 05 Dec 2020, 17:27

Hi on my 2.0 CU Aircooled engine the tappets are quite noisy. And all of a sudden. Had a look and found that one of the hydraulic lifters has become...

8 Replies

1443 Views

Last post by Davegrohl99
15 Dec 2020, 20:40
Carb not drawing in air

Last post by Rosie n' Jim « 11 Dec 2020, 18:43
Replies: 23
by Tomc1958 » 04 Dec 2020, 07:33
1

2
Briefly, engine rebuilt, new Solex/Brosol twin carbs, mechanic says offside one isn’t drawing air in from the top. Is it a carb fault or something...
23 Replies

4390 Views

Last post by Rosie n' Jim
11 Dec 2020, 18:43
Twin carb and LPG

Last post by davidoft1 « 06 Dec 2020, 10:29
Replies: 3
by Tomc1958 » 03 Dec 2020, 14:39

Hi folks, 2.00 air cooled . I'm a novice and need to check something out. Recent engine rebuild and new Solex/Brosol twin carbs fitted, I also have...

3 Replies

1300 Views

Last post by davidoft1
06 Dec 2020, 10:29
1981 hub carrier thread

Last post by maxstu « 01 Dec 2020, 11:41
Replies: 22
by Phil D » 28 Nov 2020, 15:19
1

2
Currently restoring my 1981 2.0l Aircooled and rebuilding front suspension steering and brakes. The splash plates have dissappeared so while trying...
22 Replies

4021 Views

Last post by maxstu
01 Dec 2020, 11:41
Dizzy vacuum pipes

Last post by chriscburgess « 01 Dec 2020, 10:54
Replies: 2
by chriscburgess » 30 Nov 2020, 20:39

Hi, i am having problems with the ignition. Starts well runs for 15 mins or so. Relatively new dizzy cap and rotor arm. Just replaced all HT leads....

2 Replies

780 Views

Last post by chriscburgess
01 Dec 2020, 10:54
Missing ‘bung’?

Last post by JeffRoo « 29 Nov 2020, 20:46
Replies: 2
by JeffRoo » 29 Nov 2020, 11:44

Hi all,
should there be a ‘bung’ covering this hole? If yes, could someone point me in the right direction to get one - thanks :ok

2 Replies

837 Views

Last post by JeffRoo
29 Nov 2020, 20:46
Water leak

Last post by T25Convert « 26 Nov 2020, 15:50
Replies: 8
by T25Convert » 24 Nov 2020, 14:18

I have a small leak, that I thought was the head seal, but (big sigh of relief) its coming from above, having followed the crusty white/pink stain. ...

8 Replies

1557 Views

Last post by T25Convert
26 Nov 2020, 15:50
rebuild or re manufactured engine.

Last post by Ciaoflyer « 26 Nov 2020, 13:58
Replies: 5
by nick.k » 19 Nov 2020, 21:15

Not a technical hands on person when it comes to mechanicals but. '82 air cooled 2ltr is in the garage and things look suddenly pretty grim after...

5 Replies

2206 Views

Last post by Ciaoflyer
26 Nov 2020, 13:58
1.9 DG to 2.1 MV conversion, easy job?

Last post by chewbacca « 26 Nov 2020, 11:55
Replies: 6
by chewbacca » 25 Nov 2020, 17:03

Hi all
So I'm still no closer to dealing with my dead DG engine & spring is getting ever nearer. I'm not going to go into reasons why on this thread,...

6 Replies

2180 Views

Last post by chewbacca
26 Nov 2020, 11:55
Is my temp gauge too high?

Last post by Ciaoflyer « 25 Nov 2020, 12:20
Replies: 17
by Ciaoflyer » 12 Nov 2020, 09:30
1

2
DJ 2.1 temp gauge gets up to 3/4 before any fans come on. The Van seems not to be over heating and cooling system works as it should, no leaks and...
17 Replies

4258 Views

Last post by Ciaoflyer
25 Nov 2020, 12:20
Temp 2 sensor mods

Last post by Vwjue73 « 25 Nov 2020, 10:56
Replies: 3
by Vwjue73 » 23 Nov 2020, 21:25

Hi found a post from aiden Talbot regarding a mod to the temp 2 sensor which wasn't hard to do can aiden or someone let me know what it is and with...

3 Replies

1068 Views

Last post by Vwjue73
25 Nov 2020, 10:56
T25 2.1 water jacket drain plug

Last post by maxstu « 24 Nov 2020, 19:49
Replies: 19
by Ashwood » 16 Nov 2020, 16:02
1

2
Hi there,

I noticed that my bus had the wrong coolant (orange) in. I managed to remove both water jacket drain plugs, which I was dead chuffed to...
19 Replies

3816 Views

Last post by maxstu
24 Nov 2020, 19:49
Engine rebuilt but bubbles in header tank.

Last post by Ciaoflyer « 24 Nov 2020, 19:17
Replies: 8
by Ciaoflyer » 23 Nov 2020, 14:01

Ok, rebuilt DJ 2.1 injection engine and it has now done 500 miles so ready for oil change. However, I am getting bubbles in the header tank causing a...

8 Replies

1847 Views

Last post by Ciaoflyer
24 Nov 2020, 19:17
JX Doesnt start after adjusting return spring

Last post by Dueller « 23 Nov 2020, 20:44
Replies: 3
by Dueller » 19 Nov 2020, 20:07

Hi Everyone, cant believe my first post is a cry for help

Being new to the black fuel 1600td motor in my Doka i noticed the big ugly 8 inch throttle...

3 Replies

744 Views

Last post by Dueller
23 Nov 2020, 20:44
Oil pressure intermittent warning

Last post by KeithB « 23 Nov 2020, 08:52
Replies: 20
by Digger65 » 15 Sep 2020, 18:32
1

2
Hi forum
1988 T25
Dg1.9 petrol
20-50 mineral oil

Did have a look over the forum but couldn’t find an exact match to my issue
Of an intermittent...
20 Replies

3255 Views

Last post by KeithB
23 Nov 2020, 08:52
Grinding rear brake, the crud i found inside..

Last post by Dazco « 23 Nov 2020, 06:27
Replies: 3
by slowcoach » 21 Nov 2020, 20:57

Ive had a grinding sound from the the nearside rear drum brake for a while, juist when applying brakes, and not a cyclical noise.I thought i might...

3 Replies

783 Views

Last post by Dazco
23 Nov 2020, 06:27
New Warning light - What's this one?

Last post by jrt « 22 Nov 2020, 16:44
Replies: 4
by Gingermagic » 21 Nov 2020, 18:00

We went for what turned out to be a very short drive on Thursday night. A new light came on the dashboard. What the heck is this one ...

It came...

4 Replies

1152 Views

Last post by jrt
22 Nov 2020, 16:44
audi engine

Last post by bracebus « 21 Nov 2020, 10:51

by bracebus » 21 Nov 2020, 10:51

hi has anyone fitted a 1.9 audi engine afn in a t25 ive found one cheap nearby? thanks colin

0 Replies

2932 Views

Last post by bracebus
21 Nov 2020, 10:51
Digifant lump replace with Digijet

Last post by Stesaw « 18 Nov 2020, 15:49
Replies: 9
by maverickMechanic » 17 Nov 2020, 18:40

Hi

I have a 2.1 Digifant in my 1990 Syncro. The engine has done 150K miles and whilst it runs well it is fairly tired. I have been offered a 2.1...

9 Replies

1626 Views

Last post by Stesaw
18 Nov 2020, 15:49
Gain or just pain?

Last post by sump « 18 Nov 2020, 12:27
Replies: 12
by sump » 06 Nov 2020, 19:21

Should I or not? That is to just replace the faulty pipe in the exhaust system or change it all for SS or mild steel?

Is there any gain in HP with...

12 Replies

1745 Views

Last post by sump
18 Nov 2020, 12:27
Gearbox end cover gasket

Last post by steveo9007 « 17 Nov 2020, 20:36
Replies: 10
by T25boy71 » 11 Oct 2020, 08:03

Hi all doing some oil leaks on the gearbox and the end cove gasket looks to have been leaking for some time my question is if I remove the cover is...

10 Replies

1437 Views

Last post by steveo9007
17 Nov 2020, 20:36
Air filter conduit

Last post by TONYT25T25 « 15 Nov 2020, 23:25
Replies: 9
by TONYT25T25 » 12 Aug 2020, 14:00

I have a rectangular shaped airbox where the breather tube goes at right angles into the side of the rear panel to receive air from the grille above....

9 Replies

1771 Views

Last post by TONYT25T25
15 Nov 2020, 23:25
piston orientation

Last post by Lee W « 15 Nov 2020, 18:01
Replies: 2
by Lee W » 15 Nov 2020, 17:17

Hi I am in the process of rebuilding the pistons on a 1.9 DG. Like a fool I have got the pistons mixed up through not concentrating when I put the...

2 Replies

801 Views

Last post by Lee W
15 Nov 2020, 18:01
Stub axles - PAS query

Last post by what2do « 14 Nov 2020, 20:47
Replies: 2
by what2do » 14 Nov 2020, 14:25

A bit of an oddity I know but......

I need to change my front hubs (non PAS), I have refurbished PAS replacements ready to go as I'm planning on...

2 Replies

739 Views

Last post by what2do
14 Nov 2020, 20:47
New Carb

Last post by Stesaw « 13 Nov 2020, 17:01
Replies: 3
by sump » 12 Nov 2020, 18:18

Has anyone else fitted a Bosal carb and if so how did you get it to run properly?

I mostly run LPG so not a major problem but I do like to start on...

3 Replies

798 Views

Last post by Stesaw
13 Nov 2020, 17:01
Cold starting issue

Last post by Ciaoflyer « 12 Nov 2020, 09:15
Replies: 1
by Ciaoflyer » 05 Nov 2020, 17:28

Not sure where to put this but hope you can help. I have a starting issue when the engine is cold. The engine fires up but runs really rough and...

1 Replies

357 Views

Last post by Ciaoflyer
12 Nov 2020, 09:15
Exhaust Blows

Last post by sump « 11 Nov 2020, 19:47
Replies: 29
by sump » 20 Oct 2020, 21:03
1

2
Hi,

Has anyone tried to helical or repair a cylinder head exhaust stud with the exhaust connected at all?

The one I'm having trouble with is the...
29 Replies

3488 Views

Last post by sump
11 Nov 2020, 19:47
Heater matrix issue?

Last post by Roops « 10 Nov 2020, 07:57
Replies: 2
by Roops » 18 Oct 2020, 14:09

Hi

The heater blower in my 89 Dg Wbx packed up recently and having spent all weekend changing the thing, the good news is I have a working blower...

2 Replies

659 Views

Last post by Roops
10 Nov 2020, 07:57
Pilot/spigot bearing puller

Last post by steveo9007 « 09 Nov 2020, 14:52
Replies: 24
by steveo9007 » 22 Oct 2020, 11:02
1

2
I am shortly going to replace my gearbox and fit new clutch. I’m wanting to change the pilot/spigot bearing at the same time whilst gearbox is out...
24 Replies

5038 Views

Last post by steveo9007
09 Nov 2020, 14:52
Cant select 1st or reverse...

Last post by steveo9007 « 09 Nov 2020, 14:40
Replies: 9
by crazyhorse » 07 Nov 2020, 20:04

Hi guys, hoping for some help.

I changed the gearbox oil a week ago. Nightmare of a job.. (different story)

I couldnt get the filler plug off so I...

9 Replies

1387 Views

Last post by steveo9007
09 Nov 2020, 14:40
Fuel pressure regulator

Last post by Aidan « 07 Nov 2020, 22:18
Replies: 1
by Vwjue73 » 07 Nov 2020, 17:26

Hi guys got a 2.1 dj I was wondering if to replace the stock f p r with an adjustable one .Has any one done this and with what results if any I!!and...

1 Replies

445 Views

Last post by Aidan
07 Nov 2020, 22:18

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