T25 Alternative Engine Forum

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Last post

Passat engine

Last post by Aidan « 23 Apr 2017, 07:18
Replies: 1
by eddioke » 22 Apr 2017, 18:31

I have seen an advert for a T25 with a 1.9 Passat TDI engine I have a 1.7 diesel t3 l also have a 2004 pzsat with a 1.9 TDI can it be transplanted?...

1 Replies

1917 Views

Last post by Aidan
23 Apr 2017, 07:18
New Clutch for JX

Last post by garyd « 20 Apr 2017, 13:33
Replies: 4
by Wedgbury » 30 Oct 2016, 09:04

Bit off advice if possible

Need a new clutch soon and will be fitting a JK/SB engine with chargecooler over the coming months so wondered if anybody...

4 Replies

3640 Views

Last post by garyd
20 Apr 2017, 13:33
Starter Motor problem

Last post by randolph57 « 20 Apr 2017, 03:01
Replies: 4
by markysparky71 » 19 Apr 2017, 10:46

Hey All any advice welcome
81 westfalia 19AAZ engine replaced starter motor around 6 year ago. Lately had intermittent fault, usually at the worst...

4 Replies

2292 Views

Last post by randolph57
20 Apr 2017, 03:01
Van will Jump but not start after running

Last post by T25Bluealloy « 18 Apr 2017, 14:16
Replies: 24
by T25Bluealloy » 10 Apr 2017, 11:42
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Im guessing this is electrical but it could be mechanical so sorry if posting in the wrong section..

basically the alternator is showing a charge of...
24 Replies

9409 Views

Last post by T25Bluealloy
18 Apr 2017, 14:16
AAZ Engine number 2 head gaskett.

Last post by ajsimmo « 16 Apr 2017, 23:27
Replies: 2
by mrnickmuss » 14 Apr 2017, 19:50

I thought my learning curve was going to level out for a bit..... No such luck!
So I have found the time to get the spanners out and tackle the head...

2 Replies

2278 Views

Last post by ajsimmo
16 Apr 2017, 23:27
Best recon engine supplier?

Last post by djswain1 « 05 Apr 2017, 20:07
Replies: 26
by Bucky P » 23 Jan 2017, 16:35
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I've got a 1.6TD JX engine that I want to replace with a 1.9TD or similar. Where is the best place to get a recon engine from?
26 Replies

12712 Views

Last post by djswain1
05 Apr 2017, 20:07
Swapping fuel tank

Last post by Aidan « 04 Apr 2017, 20:32
Replies: 1
by mshaw1980 » 04 Apr 2017, 12:34

Hello

I have a subaru engine in my T25 and a carburettor fuel tank, hence why my fuel pump is noisy trying to suck fuel through the tiny outlet....

1 Replies

1674 Views

Last post by Aidan
04 Apr 2017, 20:32
Engine build

Last post by philyoung « 31 Mar 2017, 18:36
Replies: 23
by philyoung » 30 Sep 2016, 16:15
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Some pictures of the state of my stripped 2.1MV soon to be a 2.5; just in time..
20160926_152728.jpg 20160926_152310.jpg 20160922_174744.jpg
23 Replies

10451 Views

Last post by philyoung
31 Mar 2017, 18:36
Best alternative to a 1.6 TD for towing and hills

Last post by sparkiekitty « 30 Mar 2017, 13:11
Replies: 2
by sparkiekitty » 29 Mar 2017, 14:15

Hi,

The 1.6 TD engine in my Holdsworth conversion 1990 T25 is on it's last legs and I thought I'd take the chance to upgrade. I'll be taking it to a...

2 Replies

2439 Views

Last post by sparkiekitty
30 Mar 2017, 13:11
AAZ engine parts availability

Last post by phil_b « 22 Mar 2017, 17:13
Replies: 10
by windy » 20 Mar 2017, 20:13

Just bought an AAZ engine to replace the ageing, oil burning JX lump in my van & wondered wheres the best place to get parts for these?

I got ripped...

10 Replies

5516 Views

Last post by phil_b
22 Mar 2017, 17:13
subaru power steering

Last post by Domino « 16 Mar 2017, 06:09
Replies: 3
by slowcoach » 13 Mar 2017, 13:05

just idling and wondering how to make my time even more scarce..

has anyone added power sterring to their 2wd non-power steering van, with subaru...

3 Replies

2092 Views

Last post by Domino
16 Mar 2017, 06:09
AAZ Thermostat issue?

Last post by mrnickmuss « 15 Mar 2017, 09:24
Replies: 22
by mrnickmuss » 15 Jan 2017, 20:22
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My Doka seems to be battling me! A long post but please read if you know anything about cooling systems and please then tell me what I am missing!
I...
22 Replies

10232 Views

Last post by mrnickmuss
15 Mar 2017, 09:24
diesel injector pump

Last post by colinthefox « 12 Mar 2017, 12:45
Replies: 1
by Dave Rog » 11 Mar 2017, 20:36

Guys, Gals

Replaced engine with a AEF 1.9 SDI 8V from VW Polo about 300 miles ago.
Suffered huge loss of power - loads of smoke on motorway run -...

1 Replies

2401 Views

Last post by colinthefox
12 Mar 2017, 12:45
late n/a diesel bay loom

Last post by rowlesy « 11 Mar 2017, 20:26
Replies: 2
by rowlesy » 10 Mar 2017, 21:04

just fitted an AEF motor in my lith bus and have found a broken wire i might need to splice into the caddy loom? (im running caddy loom with immob...

2 Replies

2403 Views

Last post by rowlesy
11 Mar 2017, 20:26
CU Aircooled crown and pinion in diesel gearbox

Last post by multisi « 09 Mar 2017, 11:42
Replies: 8
by z3i » 02 Mar 2017, 16:16

Hello guys, haven't posted for a while, doing a td conversion on my t25. I've sourced a 4 speed gearbox and Bellhousing from a 1.6d, it's quite a...

8 Replies

3882 Views

Last post by multisi
09 Mar 2017, 11:42
Help with stalling issue on Subaru conversion!

Last post by Domino « 04 Mar 2017, 16:48
Replies: 15
by mariner » 02 Mar 2017, 19:08
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Hi all, any help on this would be great - pulling my hair out with it right now! :?

I bought my van (an EJ22 conversion) last May/June. About 3/4...
15 Replies

6430 Views

Last post by Domino
04 Mar 2017, 16:48
Passat b3 1v 1.6 td engine? Wrong engine?

Last post by z3i « 04 Mar 2017, 13:43

by z3i » 04 Mar 2017, 13:43

I've just picked up a passat b3 1.6td I thought it was an sb engine but it's actually a 1v engine? I can't find a great deal of information....

0 Replies

1715 Views

Last post by z3i
04 Mar 2017, 13:43
AFN, sensors and temp gauge?

Last post by spanishfly « 03 Mar 2017, 21:32

by spanishfly » 03 Mar 2017, 21:32

Can anyone with a JX to AFN conversion please tell me how they have the temp gauge wired in?

Specifically.

How many wires from the coolant temp...

0 Replies

2063 Views

Last post by spanishfly
03 Mar 2017, 21:32
Ej202 immobiliser procedure

Last post by slowcoach « 03 Mar 2017, 10:41
Replies: 2
by slowcoach » 03 Mar 2017, 00:07

Hi folks,
If I try to start the van without the suby key in the subaru barrel, the immobiliser does its job and cuts the engine after it fires. All...

2 Replies

1842 Views

Last post by slowcoach
03 Mar 2017, 10:41
Water flange/thermostat housing

Last post by lefty67 « 02 Mar 2017, 13:50
Replies: 11
by lefty67 » 14 Feb 2017, 15:43

1.9aaz
Got an annoying leak from the bottom of the plastic flange. Have replaced the o ring and cleaned surfaces and checked for any cracks but still...

11 Replies

5427 Views

Last post by lefty67
02 Mar 2017, 13:50
Audi 2.5 V6 engine do they fit ?

Last post by weimarbus « 02 Mar 2017, 11:46
Replies: 1
by sternal » 02 Mar 2017, 09:55

Long shot

Friend bought his neighbors Audi A4 2.5 V6 1996 which they have owned from new ! He paid a £1 which was the nominal fee they were offered...

1 Replies

1612 Views

Last post by weimarbus
02 Mar 2017, 11:46
where is everyone getting t25 tdi insurance?

Last post by kevin930 « 26 Feb 2017, 15:43
Replies: 1
by Tommyk77 » 25 Feb 2017, 09:32

Hi all its insurance renewal time next month, I now have (AFN 110 tdi) and will be fitting flipped later box this year. which insurance company's do...

1 Replies

1960 Views

Last post by kevin930
26 Feb 2017, 15:43
SPEEDO INFO NEEDED afn engine+cluster+cs box

Last post by gazza7200 « 23 Feb 2017, 23:00
Replies: 2
by boonflap2006 » 18 Feb 2017, 21:03

HI ALL
i have afn engine and loom fitted and im going for the audi clock cluster to match wiring but the old .C.S 1.6d gearbox with analog speedo...

2 Replies

2606 Views

Last post by gazza7200
23 Feb 2017, 23:00
Subaru EJ 20 going in Jambo van

Last post by Dazco « 22 Feb 2017, 12:28
Replies: 57
by Dazco » 04 Oct 2015, 16:19
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3

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Ive decided to fit a Subaru EJ20 NA into Jambo van.
Ive got the doner vehicle, it's a 1999 model Legacy Classic GL manual box. It has 6 months MOT...
57 Replies

26338 Views

Last post by Dazco
22 Feb 2017, 12:28
Extracting an 1.9 AAZ fuel injector - slide hammer?

Last post by 4gearwonder « 18 Feb 2017, 22:29
Replies: 2
by 4gearwonder » 18 Feb 2017, 19:22

Evening all,

Usual, any help much appreciated if possible?

Trying to remove/replace one the aforementioned. Needless to say it ain't come out...

2 Replies

1839 Views

Last post by 4gearwonder
18 Feb 2017, 22:29
SB engine swap

Last post by mrhutch « 17 Feb 2017, 17:28
Replies: 1
by Dainius90 » 17 Feb 2017, 16:57

Hello,

My dad is currently taking out his old engine JX engine from 1990 T3 bus. He wants to put an SB series engine with a turbo, but he has...

1 Replies

1290 Views

Last post by mrhutch
17 Feb 2017, 17:28
Diesel treatment lowered water temperature!!

Last post by dave friday « 15 Feb 2017, 09:43
Replies: 3
by dave friday » 10 Feb 2017, 12:20

As above,my daughters zantia was due to have an itv ( Spanish mot ) she was worried about the amount of black smoke it was producing so put some...

3 Replies

2410 Views

Last post by dave friday
15 Feb 2017, 09:43
What size AAZ, 1.9 Diesel injector extractor tool pls?

Last post by 4gearwonder « 13 Feb 2017, 21:15
Replies: 2
by 4gearwonder » 13 Feb 2017, 18:50

Hi all,

Brief one, but as usual, any possible help much appreciated.

Need to change one of our injectors on the AAZ, 1.9 diesel engine in the van...

2 Replies

1829 Views

Last post by 4gearwonder
13 Feb 2017, 21:15
Subaru conversion fuel pump set up

Last post by Goldfeesh « 12 Feb 2017, 17:10
Replies: 2
by Goldfeesh » 11 Feb 2017, 17:50

Hi all, can any subaru people tell me what they do for the fuel pump on a scoob conversion? Is the stock t25 pump up to it (had a 2.1 injection...

2 Replies

2498 Views

Last post by Goldfeesh
12 Feb 2017, 17:10
Oil pressure relief valve

Last post by stesully « 12 Feb 2017, 10:28
Replies: 11
by stesully » 09 Feb 2017, 21:37

I've been told my van is missing the oil pressure relief valve. Anyone know where I can get one from. Cheers

11 Replies

5433 Views

Last post by stesully
12 Feb 2017, 10:28
Peugeot 1.9 XUD conversion

Last post by Highroller « 10 Feb 2017, 20:02
Replies: 2
by Highroller » 24 Jan 2017, 11:03

Had a look around a few various forums but the information looks quite outdated. I have just purchased one of these setups and wondered if anyone...

2 Replies

2813 Views

Last post by Highroller
10 Feb 2017, 20:02
non T25 , T4 2.5 diesel AJA

Last post by Dazco « 08 Feb 2017, 05:04
Replies: 10
by Dazco » 05 Feb 2017, 16:50

Brother is having a spot of trouble with his T4 2.4l 5 cylinder AJA Diesel. He went out in it last night , was parked up for 20 minutes, on his...

10 Replies

3740 Views

Last post by Dazco
08 Feb 2017, 05:04
AGG running issues

Last post by Titus A Duxass « 06 Feb 2017, 11:49
Replies: 1
by Drucifer » 06 Feb 2017, 10:29

Well issue is with an AGG that just fitted to my sons T4 (was supposed to go in my T25 but thats another story) It ticks over fine and will rev up to...

1 Replies

1654 Views

Last post by Titus A Duxass
06 Feb 2017, 11:49
aaz wont run right

Last post by mrhutch « 01 Feb 2017, 23:13
Replies: 15
by Lclarkk » 10 Jan 2017, 19:32
1

2
Hey folks!
Just finished a jx to aaz swap. Done before with no problems .. but this time using the jx pump so it fits in nice in the bay!
Can't get...
15 Replies

8483 Views

Last post by mrhutch
01 Feb 2017, 23:13
Can't change gear

Last post by muttleypup « 01 Feb 2017, 21:49
Replies: 13
by bidbid14 » 29 Jan 2017, 13:41

I'm having a shocking run of bad luck with my van at the moment. Any advice will be very gratefully received.

I was having starting problems so with...

13 Replies

7971 Views

Last post by muttleypup
01 Feb 2017, 21:49
runs 4 seconds and dies, unless using carb cleaner !

Last post by boardmonkey « 28 Jan 2017, 18:22
Replies: 19
by boardmonkey » 12 Nov 2016, 15:35
1

2
Hi,

Can now get the van to run if I squirt carb cleaner directly into the throttle body....
Otherwise if I start the van its runs 4 seconds and...
19 Replies

9090 Views

Last post by boardmonkey
28 Jan 2017, 18:22
What Engine?

Last post by anaconda « 28 Jan 2017, 12:16
Replies: 32
by AlandAnn » 14 Jun 2016, 08:15
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2

3
I'm considering fitting a New engine in my bus over the winter, at present she has the original 1.9 wbx (petrol) and gives me approximately 22 mpg @...
32 Replies

16558 Views

Last post by anaconda
28 Jan 2017, 12:16
Quick help needed please!

Last post by ajsimmo « 25 Jan 2017, 22:30
Replies: 3
by jonnyoffcas79 » 25 Jan 2017, 20:03

Alright guys just a quick one, I have aaz in my van with the modified engine bars, can I use those modified bars for my new 1y none turbo engine or...

3 Replies

2618 Views

Last post by ajsimmo
25 Jan 2017, 22:30
After market fuel pressure regulators - Subaru

Last post by boardmonkey « 25 Jan 2017, 10:26
Replies: 9
by boardmonkey » 23 Jan 2017, 09:57

Hi,

Has anyone installed an aftermarket fuel pressure regulator on their Subaru setup ?
I'm looking at purchasing one, just wondering wether to get...

9 Replies

4811 Views

Last post by boardmonkey
25 Jan 2017, 10:26
914 engine

Last post by hicksy « 23 Jan 2017, 10:37
Replies: 10
by westie 37 » 21 Dec 2016, 08:18

Right guy this is for all you gurus out there just put a 1.8 engine in my t25 as it had the 1600ct as that died a death this 1.8 according to engine...

10 Replies

5133 Views

Last post by hicksy
23 Jan 2017, 10:37
TDI temp gauge/sender issues.

Last post by marlinowner « 21 Jan 2017, 16:53
Replies: 1
by martin83 » 21 Jan 2017, 15:44

Right, I don't like asking what seems to me to be silly questions but here goes.
1984 1.9df caravelle converted to 1.9tdi ahu engine. Ever since...

1 Replies

1997 Views

Last post by marlinowner
21 Jan 2017, 16:53
WBX "improved" cams in the pipeline

Last post by weimarbus « 20 Jan 2017, 10:30
Replies: 79
by silverbullet » 20 Mar 2015, 19:08
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3

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As part of my parts sourcing investigation for my 2500E rebuild and the spin-off engine builds that are resulting, I may soon be in a position to...
79 Replies

54538 Views

Last post by weimarbus
20 Jan 2017, 10:30
Did a link get made?

Last post by jonnyoffcas79 « 17 Jan 2017, 19:57
Replies: 3
by jonnyoffcas79 » 17 Jan 2017, 16:57

Their was talk on here between elvis and few others regarding 1.6 sump being fitted to the 1y 19 engine. My mechanic has my engine out and we are in...

3 Replies

2924 Views

Last post by jonnyoffcas79
17 Jan 2017, 19:57
conversion parts - new v 2nd hand

Last post by Goldfeesh « 16 Jan 2017, 00:53
Replies: 4
by Goldfeesh » 11 Jan 2017, 10:55

Hi everyone,

Im in the process of converting my 2.1 to a 2.5 subaru. I have been offered the subaru bell housing second hand. New they cost 470...

4 Replies

2057 Views

Last post by Goldfeesh
16 Jan 2017, 00:53
2.1 vs EJ?

Last post by Mickandsej « 15 Jan 2017, 11:35
Replies: 8
by Mickandsej » 13 Jan 2017, 21:03

Sorry chaps this must be a time worn question, I've already mentioned on here I have been offered a 2.0EJ from a buggy so pre-fitted to a dub and...

8 Replies

3079 Views

Last post by Mickandsej
15 Jan 2017, 11:35
Short trips

Last post by Moonrakers « 13 Jan 2017, 19:35
Replies: 4
by nicq » 09 Jan 2017, 12:21

This is not just VW related but anybody with a modern diesel fitted to there van or if you have another make and do a lot of short trips they clog...

4 Replies

2866 Views

Last post by Moonrakers
13 Jan 2017, 19:35
No power to glow plugs?

Last post by andychib « 10 Jan 2017, 16:32
Replies: 6
by williamraff » 26 Oct 2012, 20:36

Hi folks, my 1983 diesel van takes a few attempts to start and then misfires and chucks clouds of white smoke out when it does.

My thoughts are that...

6 Replies

9183 Views

Last post by andychib
10 Jan 2017, 16:32
Diesel cold start issues

Last post by colinthefox « 09 Jan 2017, 21:25
Replies: 3
by johninleeds » 07 Jan 2017, 12:27

After replacing my battery and cabling my starter turns like a champ... but engine struggles to catch when cold, it's taking at least ten attempts...

3 Replies

2277 Views

Last post by colinthefox
09 Jan 2017, 21:25
Help ID'ing diesel engine

Last post by ZsZ « 09 Jan 2017, 20:54
Replies: 18
by johninleeds » 07 Jan 2017, 13:02
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Was told it's a 1.9L replacement engine from a Golf but not 100% on this. It's definitely a diesel and it gets up to 70mph without too much bother,...
18 Replies

14095 Views

Last post by ZsZ
09 Jan 2017, 20:54
Missing sensor?

Last post by quattrodave « 07 Jan 2017, 21:06
Replies: 8
by Jona2487 » 31 Dec 2016, 15:31

Firstly merry Xmas,
I've spent 2 days searching the Internet and can't find an answer .my van has struggled to start since the weather has got...

8 Replies

3747 Views

Last post by quattrodave
07 Jan 2017, 21:06

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