T25 Alternative Engine Forum

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Last post

Alternative gearbox

Last post by silverbullet « 21 Aug 2018, 13:08
Replies: 1
by batesy44 » 21 Aug 2018, 10:58

What's people experiences with a4/ Passat gearboxes?
Dose it actually work upside down?
How dose the linkage work?
What's the differences with...

1 Replies

1405 Views

Last post by silverbullet
21 Aug 2018, 13:08
Reduce Subaru induction noise

Last post by adie89 « 19 Aug 2018, 19:41
Replies: 10
by mshaw1980 » 01 Aug 2018, 09:07

Hello

So nearly at a point where my van is ready to drive, hurrah, however I have noticed the induction noise is quite annoying, almost like a hum...

10 Replies

4643 Views

Last post by adie89
19 Aug 2018, 19:41
Syncro 1z TDI power plateau ?

Last post by randolph57 « 19 Aug 2018, 12:51
Replies: 17
by KINGPRAWN » 11 Mar 2017, 14:21
1

2
my TDI conversion which has been in for the last 3 years has an annoying governor feeling to it, pulling up a hill all is great until I hit 2600 ish...
17 Replies

7862 Views

Last post by randolph57
19 Aug 2018, 12:51
1Y conversion - problems with exhaust mounts breaking.

Last post by Jonnyb416 « 15 Aug 2018, 09:25
Replies: 24
by Jonnyb416 » 03 Aug 2018, 20:25
1

2
Can anyone please help. I have had a few of the exhaust mounts break recently, one had been on just 2 days. The rubber is coming away from the metal...
24 Replies

8481 Views

Last post by Jonnyb416
15 Aug 2018, 09:25
subaru t25 info

Last post by multisi « 14 Aug 2018, 16:13
Replies: 1
by jan » 14 Aug 2018, 10:01

Hello all, just want to pick your bright brains. I,m taking a look at a Westfalia T25 tomorrow thats got a 2.5 quad cam Subaru fitted. You may have...

1 Replies

1504 Views

Last post by multisi
14 Aug 2018, 16:13
Alternative engine overload.....

Last post by jan « 14 Aug 2018, 08:56
Replies: 11
by mrnickmuss » 21 Jul 2018, 15:42

I have been trawlling the forums and internet and have become a bit overwhelmed.
So I have come back to my trusted source; you helpful people of CLub...

11 Replies

5085 Views

Last post by jan
14 Aug 2018, 08:56
Auxiliary Gauges for ej20

Last post by slowcoach « 14 Aug 2018, 07:21
Replies: 4
by Woodyyellow » 03 Aug 2018, 20:13

I’m currently in the early stages of fitting an ej20 engine into my van and am considering what/which extra gauges to fit.
I’m currently thinking of...

4 Replies

2424 Views

Last post by slowcoach
14 Aug 2018, 07:21
Sump error :-(

Last post by slowcoach « 10 Aug 2018, 08:46
Replies: 1
by slowcoach » 08 Aug 2018, 17:31

Just did some big jobs (for me), changed the petrol tank and changed the sump for a lowered ally one (tsr).

All back together and running..

But now...

1 Replies

1469 Views

Last post by slowcoach
10 Aug 2018, 08:46
Non T3 issue. Got a vibrating Golf.

Last post by Oldiebut goodie « 08 Aug 2018, 18:43
Replies: 8
by captain Byrne » 04 Aug 2018, 18:26

My daily drive is a Golf Mk6. I had the two front tyres replaced a few days ago & since then, when the car is driven at speed - not crazy speeds but...

8 Replies

3903 Views

Last post by Oldiebut goodie
08 Aug 2018, 18:43
Subaru EJ20 Exhaust Pics (Home Made, excuse the welding :-)

Last post by mshaw1980 « 07 Aug 2018, 21:06
Replies: 4
by mshaw1980 » 04 Aug 2018, 17:51

Hi peeps

So for those of us who are saving for a stainless steel exhaust then please find some pictures of the exhaust I made myself using the...

4 Replies

2748 Views

Last post by mshaw1980
07 Aug 2018, 21:06
Tacho conversion gadget

Last post by CJH « 06 Aug 2018, 21:39
Replies: 3
by silverbullet » 06 Aug 2018, 18:22

Bought this from the USA on ebay, a neat little thing for converting just about any engine's spark pulse output to suit any tacho.

Ideal for when...

3 Replies

1894 Views

Last post by CJH
06 Aug 2018, 21:39
TSR Subaru Engine Conversion Kit

Last post by silverbullet « 05 Aug 2018, 08:43
Replies: 5
by daysofthunder » 03 Aug 2018, 11:54

Hey guys
I'm in the process of finding a conversion kit for a 2.5 subaru engine to fit in 1.9dg T 25

Has anybody had any dealings with TSR...

5 Replies

4996 Views

Last post by silverbullet
05 Aug 2018, 08:43
Diesel Engine Bar fitting to non diesel

Last post by Titus A Duxass « 04 Aug 2018, 06:03
Replies: 3
by bmouthboyo » 02 Aug 2018, 20:38

Seems the old past conversion in my van has not had the top bolt on the carrier support bolted to anything.
Does anyone know what needs to be added...

3 Replies

2038 Views

Last post by Titus A Duxass
04 Aug 2018, 06:03
AAZ engine no. location

Last post by PhilXXJ « 03 Aug 2018, 17:57
Replies: 2
by PhilXXJ » 01 Aug 2018, 20:04

anyone tell me where the engine no. is on my AAZ engine? i found it years ago but cant remember !

2 Replies

1740 Views

Last post by PhilXXJ
03 Aug 2018, 17:57
T3 Multivan TDi Help

Last post by T3Portugal « 03 Aug 2018, 17:15
Replies: 5
by T3Portugal » 30 Jul 2018, 16:34

Hello Guys! Im bruno From Portugal.

Im the admin of the T3 portugal Club.

im trying to do a swap in my T3, with a AFN engine from a B4 passat, but...

5 Replies

3422 Views

Last post by T3Portugal
03 Aug 2018, 17:15
Golf GTI MK2 1995 Engine Concerns

Last post by bmouthboyo « 31 Jul 2018, 18:18
Replies: 12
by bungleburch » 02 Jul 2018, 10:46

I have currently installed in my van a Golf GTI 1.8 Petrol engine. It's a new van to me that I have only had for approx 4 weeks now, so I'm not sure...

12 Replies

7004 Views

Last post by bmouthboyo
31 Jul 2018, 18:18
Corsa PAS and Vehicle Speed Sensor

Last post by bmouthboyo « 31 Jul 2018, 18:06

by bmouthboyo » 31 Jul 2018, 18:06

Hi Guys,

I am just about ready to complete my GTI AGG conversion and for part of that I have bought a speed sensor from Brickwerks to be used with...

0 Replies

2139 Views

Last post by bmouthboyo
31 Jul 2018, 18:06
Header Tank Bracket for AGG Conversion

Last post by Titus A Duxass « 31 Jul 2018, 04:22
Replies: 8
by bmouthboyo » 27 Jul 2018, 15:29

Hi Guys,

I am hoping to get my AGG in over the next month and looking at how I can mount the header tank. My current setup does not have the bracket...

8 Replies

2684 Views

Last post by Titus A Duxass
31 Jul 2018, 04:22
PD Tdi overheat and plumbing Q's

Last post by zak « 30 Jul 2018, 21:40
Replies: 14
by zak » 23 Jul 2018, 10:29

Overheated yesterday towards the end of an otherwise happy 2 hour run. I noticed the temp gauge go high and by the time I stopped the bottle cap was...

14 Replies

7246 Views

Last post by zak
30 Jul 2018, 21:40
diesel starter removal

Last post by colinthefox « 30 Jul 2018, 19:46
Replies: 4
by IAN-H » 28 Jul 2018, 18:03

Any tips for this? I've removed the two s/motor bolts, and the forward stay for the clutch slave cylinder bracket hopeing to rotate the...

4 Replies

2813 Views

Last post by colinthefox
30 Jul 2018, 19:46
engine keeps stalling intermittingly

Last post by DoubleOSeven « 30 Jul 2018, 13:16
Replies: 1
by plumber » 28 Jul 2018, 10:42

My T25 keeps stalling when coming to a halt, then after half a days driving everything becomes normal with good tick over, which is fine for about...

1 Replies

1475 Views

Last post by DoubleOSeven
30 Jul 2018, 13:16
Cooling system 1.9 dg

Last post by pieman1 « 29 Jul 2018, 15:20
Replies: 4
by pieman1 » 28 Jul 2018, 09:40

Hi last weekend I was coming home when my engine put a big bang and cloud of smoke appears behind us
No red lights but smelt hot I drove home ok , I...

4 Replies

2731 Views

Last post by pieman1
29 Jul 2018, 15:20
A 'whats this' question - loose wire in engine bay

Last post by Middle29 « 29 Jul 2018, 13:17
Replies: 12
by Middle29 » 11 Jul 2018, 09:50

I've got this hanging down and the wire is just loose in there, its not soldered, crimped or anything - just dangling... Any ideas?

FOO1.jpg...

12 Replies

4988 Views

Last post by Middle29
29 Jul 2018, 13:17
AAZ Exhaust valve snapped?

Last post by mrnickmuss « 20 Jul 2018, 06:19
Replies: 4
by mrnickmuss » 19 Jul 2018, 19:36

Hope someone can help advise.
My Doka which is my daily driver has been running fine apart from feeling lumpy on start up for the past week or so.
I...

4 Replies

2375 Views

Last post by mrnickmuss
20 Jul 2018, 06:19
VW Bora !

Last post by Smcknighty « 19 Jul 2018, 19:53
Replies: 16
by peteabbott » 11 Jul 2018, 12:40
1

2
Hello fellow VW lovers,
My dear old 1999 1.6 Bora was driving very nicely, suddenly it developed a loss of power.......no Engine warning lights....
16 Replies

8093 Views

Last post by Smcknighty
19 Jul 2018, 19:53
Subaru conversion/Diesel Tank ?

Last post by multisi « 19 Jul 2018, 08:43
Replies: 2
by matt brighton » 19 Jul 2018, 06:13

Hi

Has anyone kept the diesel tank when converting to Subaru ?

Mine has the early metal filler neck and to use the recommended 2.1 injection tank...

2 Replies

1814 Views

Last post by multisi
19 Jul 2018, 08:43
Where to get an AAZ?

Last post by clift_d « 18 Jul 2018, 12:40
Replies: 2
by Robjackson » 18 Jul 2018, 10:19

My JX engine is goosed. Im wondering Where to buy an AAZ engine? I have searched about, all I can find are American sites selling new or low mile...

2 Replies

1796 Views

Last post by clift_d
18 Jul 2018, 12:40
Supply of 1y's dwindling? If so what's the easiest transplan

Last post by colinthefox « 17 Jul 2018, 21:05
Replies: 6
by dieseldave » 13 Jul 2018, 21:44

New van, 1y 1.9 with a turbo fitted, water hose split, dumped water, didn't catch it in time cooked the engine. Have very limited time so looking to...

6 Replies

3397 Views

Last post by colinthefox
17 Jul 2018, 21:05
engine swap

Last post by silverbullet « 16 Jul 2018, 17:04
Replies: 4
by cwe » 16 Jul 2018, 16:04

ADVICE please ,got a Subaru in my van at the mo playing up , whats the best engine to replace it without loads of changes , had enough of the Subaru...

4 Replies

2586 Views

Last post by silverbullet
16 Jul 2018, 17:04
Garage recomendations for replacement engine.

Last post by DoubleOSeven « 15 Jul 2018, 16:07
Replies: 1
by pocolow » 15 Jul 2018, 11:54

So we are looking to replace our tired JX engine with something with a little more poke. Can anyone recommend a garage that can supply and fit one of...

1 Replies

1898 Views

Last post by DoubleOSeven
15 Jul 2018, 16:07
Overfuelling in a Golf Mk2 8V 1.8 (PB Code) Digifant

Last post by Theclash « 15 Jul 2018, 10:37
Replies: 1
by Stefvan » 09 Jul 2018, 08:18

Hi
been having some starting problems - van would start fine from cold but would struggle to start when hot requiring a couple of RAC callouts and a...

1 Replies

2296 Views

Last post by Theclash
15 Jul 2018, 10:37
Powerrrrrrrr !!!!!

Last post by DoubleOSeven « 15 Jul 2018, 06:30
Replies: 1
by matt brighton » 13 Jul 2018, 17:47

Limbering up for my subaru conversion today...... Subaru engine arrives from HDC next week

SO....

I got a big bore kit delivered from china for...

1 Replies

2169 Views

Last post by DoubleOSeven
15 Jul 2018, 06:30
GTI Conversion Questions from a very early past conversion

Last post by garyd « 14 Jul 2018, 16:19
Replies: 7
by bmouthboyo » 20 Jun 2018, 10:49

Hi Guys,

I am currently getting ready to convert my current MK1 GTI engine to a MK3 GTI. My current conversion was completed a long time ago by a...

7 Replies

3801 Views

Last post by garyd
14 Jul 2018, 16:19
1.9 tdi Passat lower cam cover

Last post by MyWifeNods « 12 Jul 2018, 13:44

by MyWifeNods » 12 Jul 2018, 13:44

Sorry if this is a stupid question (I'm brand new to T25 ownership and new to the forum!). Also not technically gifted :oops:

I have just bought a...

0 Replies

1925 Views

Last post by MyWifeNods
12 Jul 2018, 13:44
Early gearbox late van

Last post by Goldfeesh « 12 Jul 2018, 01:39
Replies: 9
by Goldfeesh » 19 Aug 2017, 23:21

Hi,

Im about to install my early dk gearbox in my late panel van. They obviously don't normally fit right. Has anyone modified their gearbox mount...

9 Replies

4366 Views

Last post by Goldfeesh
12 Jul 2018, 01:39
Keeping Diesel Tank for Subaru Conversion

Last post by matt brighton « 11 Jul 2018, 21:15
Replies: 2
by matt brighton » 11 Jul 2018, 13:28

Hi

Im installing a petrol subaru into what was a 1.6CS . Its recommended to use the 2.1 fuel tank because it has the correct outlet/retun size...

2 Replies

1522 Views

Last post by matt brighton
11 Jul 2018, 21:15
Exposed tip EGT sensors

Last post by dave friday « 08 Jul 2018, 13:43

by dave friday » 08 Jul 2018, 13:43

Hi all,as above anyone using one on a diesel? The one on my van has developed a 1600 ohm leak to the casing throwing the gauge readings out!
Any...

0 Replies

1710 Views

Last post by dave friday
08 Jul 2018, 13:43
Subaru - Reduced oil capacity

Last post by Goldfeesh « 06 Jul 2018, 12:14
Replies: 6
by matt brighton » 03 Jul 2018, 04:41

Wondering....

Shortening the sump usually reduces oil capacity unless it incorporates wings .

Might the addition of an oil cooler compensate ?

You...

6 Replies

2703 Views

Last post by Goldfeesh
06 Jul 2018, 12:14
To 1Y or not to 1Y?

Last post by DavidS « 05 Jul 2018, 21:30
Replies: 7
by DavidS » 30 Jun 2018, 10:02

I'm in the middle of doing up my van and having largely finished the bodywork and painting, my thoughts are turning to the engine. It's currently a...

7 Replies

3254 Views

Last post by DavidS
05 Jul 2018, 21:30
T4 Tech expert recommendations

Last post by dbz864 « 04 Jul 2018, 21:50
Replies: 1
by Jim San » 02 Jul 2018, 17:24

I know its not T3 but a friend of a friend has been royally robbed left right and centre with her T4 Caravelle and its camper conversion and is now...

1 Replies

1600 Views

Last post by dbz864
04 Jul 2018, 21:50
Bike engines

Last post by bigbadbob76 « 03 Jul 2018, 21:35
Replies: 7
by Jackrobbo » 01 Jul 2018, 13:07

Anyone ever done a bike engine swap on a t25 I have a CU at the minute but thinking of a swap

7 Replies

2900 Views

Last post by bigbadbob76
03 Jul 2018, 21:35
fuel pump and fuel filter - before or after?

Last post by multisi « 02 Jul 2018, 21:08
Replies: 10
by mariner » 02 Jul 2018, 14:35

Hi all. My fuel pump packed up today and I need to replace it asap. :o

It’s a Waldro gsl 393 and there’s not any around that I can get in the next...

10 Replies

4073 Views

Last post by multisi
02 Jul 2018, 21:08
Gearbox Ratio/RPM - Subaru Conversion

Last post by matt brighton « 02 Jul 2018, 14:48
Replies: 5
by matt brighton » 29 Jun 2018, 05:24

Im pondering the likely rpm and driveabilityof my van with the 2.0L subaru engine fitted to my DM code gearbox - its an early diesel .

Im going to...

5 Replies

2882 Views

Last post by matt brighton
02 Jul 2018, 14:48
Subaru conversion garages.

Last post by matt brighton « 29 Jun 2018, 05:33
Replies: 13
by SuffolkT25 » 16 May 2018, 18:39

Hi all.
Anyone know of a T25 Subaru conversion garage/specialist in the south East or Anglia region?
I’ve tried TSR conversions but they are...

13 Replies

6495 Views

Last post by matt brighton
29 Jun 2018, 05:33
Juddering on a hill start

Last post by daveroberts « 26 Jun 2018, 11:44
Replies: 6
by daveroberts » 25 Jun 2018, 16:44

Trying to work out why i sometimes get engine juddering on hill start.
Have a 1990 Cali with a AAZ in the back. So, here's how it goes...standing...

6 Replies

3330 Views

Last post by daveroberts
26 Jun 2018, 11:44
Subaru conversion question -diesel engine cradle

Last post by matt brighton « 25 Jun 2018, 14:31
Replies: 6
by matt brighton » 24 Jun 2018, 07:24

Hi

A member has bought my 1.9 aef and its going into what was a DG engined van.

Im putting a subaru in using RJES components - he is taking out a...

6 Replies

2277 Views

Last post by matt brighton
25 Jun 2018, 14:31
Exhaust supplier EJ20 ?

Last post by 300CE « 22 Jun 2018, 19:01
Replies: 9
by matt brighton » 22 Jun 2018, 03:27

Good Morning,

Am about to tale the plunge.... using the RJES kit,

Can anyone here point me to a supplier who can knock up an exhaust for me ? _ I'm...

9 Replies

4018 Views

Last post by 300CE
22 Jun 2018, 19:01
ej20 shortened oil pan

Last post by matt brighton « 22 Jun 2018, 17:58
Replies: 7
by Woodyyellow » 04 Jun 2018, 17:24

Thought I’d add this here as well as my ongoing restoration thread to enable the ‘search’ facility.

onclick= window.open(this.href);return false;...

7 Replies

18711 Views

Last post by matt brighton
22 Jun 2018, 17:58
Idiot Proof Guide to Changing Cambelt

Last post by colinthefox « 22 Jun 2018, 15:10
Replies: 3
by The Hairy Camper » 20 Jun 2018, 23:45

Hi people, i've bought a 1.9 1Y engine to replace my 1.7 KY.

While i have the 1Y engine out i want to change the cambelt, tensioner etc. I've never...

3 Replies

2085 Views

Last post by colinthefox
22 Jun 2018, 15:10
EJ20 Alternative "original equipment" ??

Last post by matt brighton « 20 Jun 2018, 15:16
Replies: 1
by matt brighton » 19 Jun 2018, 04:14

Morning,

This will be relevant to T25 owners after 2019 as some of us have vehicles registered in 1980

Looking at the DVLA guidance... Im unsure...

1 Replies

1440 Views

Last post by matt brighton
20 Jun 2018, 15:16

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