T25 Alternative Engine Forum

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Most liked posts	Author	Posted	Liked	Forum
EJ20 Engine Overheating - Solutions?	Basilakios	23 May 2026, 11:54	2 times this week	T25 Alternative Engine Forum
Coolant issues	silverbullet	05 May 2026, 17:27	Once this week	T25 Alternative Engine Forum

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Last post

Matt's Conversion

Last post by matt brighton « 15 Oct 2018, 04:25
Replies: 75
by matt brighton » 27 Aug 2018, 19:12
1

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3

4

5

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Made a good start today,

1.9 out in 2 hrs , and engine bay cleared and cleaned - all the glow plug wring removed

gunked / pressure hosed engine...
75 Replies

28329 Views

Last post by matt brighton
15 Oct 2018, 04:25
Neutral Position Switch and other questions

Last post by matt brighton « 12 Oct 2018, 22:25
Replies: 5
by matt brighton » 12 Oct 2018, 05:34

Hi

Now that I'm up and running so to speak... I have a few queries on the ECU electrical connections / Fuel side of things

1- NP Conection The ECU...

5 Replies

2827 Views

Last post by matt brighton
12 Oct 2018, 22:25
1.4 TSI engine.

Last post by bigbadbob76 « 12 Oct 2018, 09:19
Replies: 9
by bigbadbob76 » 03 Oct 2018, 12:47

I guess these engines are still too new for anyone to have put one in a T25 yet.
I'm adding a mk6 golf GT to my stable in a couple of weeks and...

9 Replies

5396 Views

Last post by bigbadbob76
12 Oct 2018, 09:19
4 speed Gear linkages

Last post by davegeezzer008 « 11 Oct 2018, 20:39
Replies: 4
by davegeezzer008 » 10 Oct 2018, 02:52

Hi guys I’m stopping out my WBX for aAAZ, all was going well until I tried sorting out the gear linkage, as far as I’m aware there are 2 different 4...

4 Replies

2253 Views

Last post by davegeezzer008
11 Oct 2018, 20:39
Golf Clutch

Last post by Timburrows « 10 Oct 2018, 11:32
Replies: 3
by Ernest » 12 Sep 2018, 12:27

Hi all

Good news is that my two campavans (T25 and T5) have been running really well during a very enjoyable summer.
Bad news is a problem with the...

3 Replies

2369 Views

Last post by Timburrows
10 Oct 2018, 11:32
pipewerks--- water/oil vent / and brake servo

Last post by matt brighton « 09 Oct 2018, 22:26
Replies: 5
by matt brighton » 04 Oct 2018, 22:25

Hi

Hope you don't mind me asking for more guidance...

Im near to finalising the install and all has gone very well - thanks to help and advice from...

5 Replies

2785 Views

Last post by matt brighton
09 Oct 2018, 22:26
1.9 Exhaust System

Last post by The Hairy Camper « 04 Oct 2018, 21:32
Replies: 15
by The Hairy Camper » 02 Oct 2018, 20:03
1

2
So i'm slowly preparing a 1.9 1Y engine to replace my 1.7KY (with a tired alternator)

I was just enquiring about a JX Alternator when the kind...
15 Replies

5913 Views

Last post by The Hairy Camper
04 Oct 2018, 21:32
Brickwerks 1, 2 or 3 Notch cylinder head gasket?

Last post by Iridium « 01 Oct 2018, 17:16
Replies: 4
by Iridium » 30 Sep 2018, 12:49

Hello,

How do I find out which Brickwerks cylinder head gasket is right for my AAZ turbo engine before taking the head off. These are the 3...

4 Replies

3164 Views

Last post by Iridium
01 Oct 2018, 17:16
NP wire on RJES Loom

Last post by matt brighton « 30 Sep 2018, 19:58
Replies: 7
by matt brighton » 26 Sep 2018, 21:49

Hi

Not sure if I need to connect ...or not this wire... or what it does.

Richard sent me a sheet explaining the harness connections to my 2 speed...

7 Replies

3253 Views

Last post by matt brighton
30 Sep 2018, 19:58
Subaru Converter/Installer

Last post by izzybarnard « 27 Sep 2018, 20:09
Replies: 14
by izzybarnard » 26 Sep 2018, 13:33

Afternoon
Just wondered if anyone could recommend a good Subaru Engine Converter/Installer ?
I've sourced all of the doner car bits and would like to...

14 Replies

6522 Views

Last post by izzybarnard
27 Sep 2018, 20:09
Subaru conversion - fuel pump / filter location and fittin

Last post by matt brighton « 25 Sep 2018, 19:09
Replies: 9
by matt brighton » 24 Sep 2018, 05:41

Hi

Progress continues -

I have the kit of inlet and return pipes from brickworks, and will be bolting up the pump to chassis rail and splicing the...

9 Replies

5759 Views

Last post by matt brighton
25 Sep 2018, 19:09
L/hand engine mount for SB engine

Last post by dave friday « 22 Sep 2018, 21:22

by dave friday » 22 Sep 2018, 21:22

Evening all,I want to fit the rest of the SB bits ( turbo and 4 branch exhaust manifold )...
I understand that I will need a modified l/hand engine...

0 Replies

2095 Views

Last post by dave friday
22 Sep 2018, 21:22
Vw T25 Subaru wiring diagram help

Last post by adie89 « 21 Sep 2018, 19:30
Replies: 8
by daysofthunder » 10 Sep 2018, 20:16

Hey guys
So im part way through the loom conversion from a 2001 subaru legacy 2.5 auto. Its going well so far but could do with a wiring diagram if...

8 Replies

6042 Views

Last post by adie89
21 Sep 2018, 19:30
AAZ 1.9 TD occasional cut out ?

Last post by Oldiebut goodie « 19 Sep 2018, 21:09
Replies: 3
by Bison535 » 01 Sep 2018, 09:32

I have been on the road for 12000km plus without any engine problems touring Europe, until recently. Tricky to describe the cutting out fault,...

3 Replies

2354 Views

Last post by Oldiebut goodie
19 Sep 2018, 21:09
Hole size and location for loom - Subaru Conversion

Last post by matt brighton « 12 Sep 2018, 12:30
Replies: 2
by matt brighton » 12 Sep 2018, 06:21

Hi

What size hole and where did you locate the entry point for the ecu etc under the rear seat ?

I think Richard suggested 56mm nearside of the...

2 Replies

1583 Views

Last post by matt brighton
12 Sep 2018, 12:30
Potential options for modern vw petrol engines

Last post by silverbullet « 11 Sep 2018, 19:05
Replies: 31
by discipleofsketch » 06 Jan 2015, 09:57
1

2

3
I'm just posting this out of curiosity really, as i'm happy with my tdi, and not planning any more engine swaps for hopefully(!) many years - but...
31 Replies

27538 Views

Last post by silverbullet
11 Sep 2018, 19:05
Changing from 4 speed to 5 - worth it?

Last post by mariner « 04 Sep 2018, 15:07
Replies: 4
by mariner » 03 Sep 2018, 08:26

Hi all. I'm thinking about changing over my four speed gearbox for a 5 speed and would be interested in people's thoughts. My knowledge in this area...

4 Replies

2677 Views

Last post by mariner
04 Sep 2018, 15:07
Subaru alternative sump

Last post by slowcoach « 03 Sep 2018, 22:01
Replies: 28
by slowcoach » 28 Jul 2016, 11:46
1

2
Ive read somewhere (volkzone?) that a guy called Ian Huggins on facebook makes shortened sumps for subarus - has anyone got any pictures of one? are...
28 Replies

14015 Views

Last post by slowcoach
03 Sep 2018, 22:01
VW T25 Subaru cuts out when coming to a stop

Last post by mshaw1980 « 31 Aug 2018, 22:29
Replies: 5
by mshaw1980 » 15 Aug 2018, 21:58

Hope people can help on this one.

I understand a vehicle speed sensor is needed to stop this happening which I have but I noticed my Speedo wasn't...

5 Replies

3938 Views

Last post by mshaw1980
31 Aug 2018, 22:29
AAZ Problem

Last post by angler alan « 23 Aug 2018, 20:11
Replies: 1
by git monkey » 23 Aug 2018, 08:50

Hi all,
I'll try and make this short/to the point ..
Brought a Carat project with worn diesel lump .. so brought a AAZ (first time I've brought a...

1 Replies

1585 Views

Last post by angler alan
23 Aug 2018, 20:11
diesel leak from cold start device on fuel pump

Last post by angler alan « 23 Aug 2018, 19:58
Replies: 4
by angler alan » 31 Jul 2018, 19:42

hi
I have a 1987 t25 with an AAZ diesel engine. AS the title says there is a leak from the cold start device on the fuel pump. I have a seals kit...

4 Replies

3140 Views

Last post by angler alan
23 Aug 2018, 19:58
Subaru NP wires

Last post by syncroandy « 22 Aug 2018, 18:14
Replies: 8
by mshaw1980 » 19 Aug 2018, 22:42

Can anyone provide me with a picture of the wires/connectors near the Subaru ecu marked as NP? They may either be plugged in or not.

Can't find them...

8 Replies

4002 Views

Last post by syncroandy
22 Aug 2018, 18:14
Which Battery (size code) for Subaru conversion ?

Last post by silverbullet « 22 Aug 2018, 06:41
Replies: 1
by matt brighton » 22 Aug 2018, 05:14

Hi

I am undecided as to where to mount my battery (stop it !! :D )

What battery (size code) do you use that fits under the drivers seat /behind the...

1 Replies

1524 Views

Last post by silverbullet
22 Aug 2018, 06:41
Diesel to Petrol~ and vice versa

Last post by matt brighton « 21 Aug 2018, 21:18
Replies: 5
by matt brighton » 21 Aug 2018, 07:56

Hi

Not quite as straightforward as keeping same side of the fence fuel wise.......

Im going from 1.9 diesel (originally a 1.6CS/currently 1.9 skoda...

5 Replies

2684 Views

Last post by matt brighton
21 Aug 2018, 21:18
Early Diesel Electrics to interface with Subaru Loom ??

Last post by matt brighton « 21 Aug 2018, 17:17
Replies: 8
by matt brighton » 30 Jul 2018, 07:43

Hi

Looking for some advice on the loom for my van.. 1982 1.6CS - using the RJES kit to install a Subaru Legacy EJ20

Im going subaru from a 1.6 CS...

8 Replies

3604 Views

Last post by matt brighton
21 Aug 2018, 17:17
AEF to 5 Speed Box

Last post by matt brighton « 21 Aug 2018, 17:15
Replies: 8
by matt brighton » 19 Aug 2018, 22:11

Hi

Can anyone confirm that a 5 speed box will mate to an AEF block ?

Thanks

Matt

8 Replies

3581 Views

Last post by matt brighton
21 Aug 2018, 17:15
Alternative gearbox

Last post by silverbullet « 21 Aug 2018, 13:08
Replies: 1
by batesy44 » 21 Aug 2018, 10:58

What's people experiences with a4/ Passat gearboxes?
Dose it actually work upside down?
How dose the linkage work?
What's the differences with...

1 Replies

1661 Views

Last post by silverbullet
21 Aug 2018, 13:08
Reduce Subaru induction noise

Last post by adie89 « 19 Aug 2018, 19:41
Replies: 10
by mshaw1980 » 01 Aug 2018, 09:07

Hello

So nearly at a point where my van is ready to drive, hurrah, however I have noticed the induction noise is quite annoying, almost like a hum...

10 Replies

5564 Views

Last post by adie89
19 Aug 2018, 19:41
Syncro 1z TDI power plateau ?

Last post by randolph57 « 19 Aug 2018, 12:51
Replies: 17
by KINGPRAWN » 11 Mar 2017, 14:21
1

2
my TDI conversion which has been in for the last 3 years has an annoying governor feeling to it, pulling up a hill all is great until I hit 2600 ish...
17 Replies

9262 Views

Last post by randolph57
19 Aug 2018, 12:51
1Y conversion - problems with exhaust mounts breaking.

Last post by Jonnyb416 « 15 Aug 2018, 09:25
Replies: 24
by Jonnyb416 » 03 Aug 2018, 20:25
1

2
Can anyone please help. I have had a few of the exhaust mounts break recently, one had been on just 2 days. The rubber is coming away from the metal...
24 Replies

9763 Views

Last post by Jonnyb416
15 Aug 2018, 09:25
subaru t25 info

Last post by multisi « 14 Aug 2018, 16:13
Replies: 1
by jan » 14 Aug 2018, 10:01

Hello all, just want to pick your bright brains. I,m taking a look at a Westfalia T25 tomorrow thats got a 2.5 quad cam Subaru fitted. You may have...

1 Replies

1774 Views

Last post by multisi
14 Aug 2018, 16:13
Alternative engine overload.....

Last post by jan « 14 Aug 2018, 08:56
Replies: 11
by mrnickmuss » 21 Jul 2018, 15:42

I have been trawlling the forums and internet and have become a bit overwhelmed.
So I have come back to my trusted source; you helpful people of CLub...

11 Replies

5812 Views

Last post by jan
14 Aug 2018, 08:56
Auxiliary Gauges for ej20

Last post by slowcoach « 14 Aug 2018, 07:21
Replies: 4
by Woodyyellow » 03 Aug 2018, 20:13

I’m currently in the early stages of fitting an ej20 engine into my van and am considering what/which extra gauges to fit.
I’m currently thinking of...

4 Replies

2813 Views

Last post by slowcoach
14 Aug 2018, 07:21
Sump error :-(

Last post by slowcoach « 10 Aug 2018, 08:46
Replies: 1
by slowcoach » 08 Aug 2018, 17:31

Just did some big jobs (for me), changed the petrol tank and changed the sump for a lowered ally one (tsr).

All back together and running..

But now...

1 Replies

1723 Views

Last post by slowcoach
10 Aug 2018, 08:46
Non T3 issue. Got a vibrating Golf.

Last post by Oldiebut goodie « 08 Aug 2018, 18:43
Replies: 8
by captain Byrne » 04 Aug 2018, 18:26

My daily drive is a Golf Mk6. I had the two front tyres replaced a few days ago & since then, when the car is driven at speed - not crazy speeds but...

8 Replies

4856 Views

Last post by Oldiebut goodie
08 Aug 2018, 18:43
Subaru EJ20 Exhaust Pics (Home Made, excuse the welding :-)

Last post by mshaw1980 « 07 Aug 2018, 21:06
Replies: 4
by mshaw1980 » 04 Aug 2018, 17:51

Hi peeps

So for those of us who are saving for a stainless steel exhaust then please find some pictures of the exhaust I made myself using the...

4 Replies

3243 Views

Last post by mshaw1980
07 Aug 2018, 21:06
Tacho conversion gadget

Last post by CJH « 06 Aug 2018, 21:39
Replies: 3
by silverbullet » 06 Aug 2018, 18:22

Bought this from the USA on ebay, a neat little thing for converting just about any engine's spark pulse output to suit any tacho.

Ideal for when...

3 Replies

2263 Views

Last post by CJH
06 Aug 2018, 21:39
TSR Subaru Engine Conversion Kit

Last post by silverbullet « 05 Aug 2018, 08:43
Replies: 5
by daysofthunder » 03 Aug 2018, 11:54

Hey guys
I'm in the process of finding a conversion kit for a 2.5 subaru engine to fit in 1.9dg T 25

Has anybody had any dealings with TSR...

5 Replies

5896 Views

Last post by silverbullet
05 Aug 2018, 08:43
Diesel Engine Bar fitting to non diesel

Last post by Titus A Duxass « 04 Aug 2018, 06:03
Replies: 3
by bmouthboyo » 02 Aug 2018, 20:38

Seems the old past conversion in my van has not had the top bolt on the carrier support bolted to anything.
Does anyone know what needs to be added...

3 Replies

2411 Views

Last post by Titus A Duxass
04 Aug 2018, 06:03
AAZ engine no. location

Last post by PhilXXJ « 03 Aug 2018, 17:57
Replies: 2
by PhilXXJ » 01 Aug 2018, 20:04

anyone tell me where the engine no. is on my AAZ engine? i found it years ago but cant remember !

2 Replies

2030 Views

Last post by PhilXXJ
03 Aug 2018, 17:57
T3 Multivan TDi Help

Last post by T3Portugal « 03 Aug 2018, 17:15
Replies: 5
by T3Portugal » 30 Jul 2018, 16:34

Hello Guys! Im bruno From Portugal.

Im the admin of the T3 portugal Club.

im trying to do a swap in my T3, with a AFN engine from a B4 passat, but...

5 Replies

4016 Views

Last post by T3Portugal
03 Aug 2018, 17:15
Golf GTI MK2 1995 Engine Concerns

Last post by bmouthboyo « 31 Jul 2018, 18:18
Replies: 12
by bungleburch » 02 Jul 2018, 10:46

I have currently installed in my van a Golf GTI 1.8 Petrol engine. It's a new van to me that I have only had for approx 4 weeks now, so I'm not sure...

12 Replies

8249 Views

Last post by bmouthboyo
31 Jul 2018, 18:18
Corsa PAS and Vehicle Speed Sensor

Last post by bmouthboyo « 31 Jul 2018, 18:06

by bmouthboyo » 31 Jul 2018, 18:06

Hi Guys,

I am just about ready to complete my GTI AGG conversion and for part of that I have bought a speed sensor from Brickwerks to be used with...

0 Replies

2388 Views

Last post by bmouthboyo
31 Jul 2018, 18:06
Header Tank Bracket for AGG Conversion

Last post by Titus A Duxass « 31 Jul 2018, 04:22
Replies: 8
by bmouthboyo » 27 Jul 2018, 15:29

Hi Guys,

I am hoping to get my AGG in over the next month and looking at how I can mount the header tank. My current setup does not have the bracket...

8 Replies

3254 Views

Last post by Titus A Duxass
31 Jul 2018, 04:22
PD Tdi overheat and plumbing Q's

Last post by zak « 30 Jul 2018, 21:40
Replies: 14
by zak » 23 Jul 2018, 10:29

Overheated yesterday towards the end of an otherwise happy 2 hour run. I noticed the temp gauge go high and by the time I stopped the bottle cap was...

14 Replies

8355 Views

Last post by zak
30 Jul 2018, 21:40
diesel starter removal

Last post by colinthefox « 30 Jul 2018, 19:46
Replies: 4
by IAN-H » 28 Jul 2018, 18:03

Any tips for this? I've removed the two s/motor bolts, and the forward stay for the clutch slave cylinder bracket hopeing to rotate the...

4 Replies

3311 Views

Last post by colinthefox
30 Jul 2018, 19:46
engine keeps stalling intermittingly

Last post by DoubleOSeven « 30 Jul 2018, 13:16
Replies: 1
by plumber » 28 Jul 2018, 10:42

My T25 keeps stalling when coming to a halt, then after half a days driving everything becomes normal with good tick over, which is fine for about...

1 Replies

1756 Views

Last post by DoubleOSeven
30 Jul 2018, 13:16
Cooling system 1.9 dg

Last post by pieman1 « 29 Jul 2018, 15:20
Replies: 4
by pieman1 » 28 Jul 2018, 09:40

Hi last weekend I was coming home when my engine put a big bang and cloud of smoke appears behind us
No red lights but smelt hot I drove home ok , I...

4 Replies

3219 Views

Last post by pieman1
29 Jul 2018, 15:20
A 'whats this' question - loose wire in engine bay

Last post by Middle29 « 29 Jul 2018, 13:17
Replies: 12
by Middle29 » 11 Jul 2018, 09:50

I've got this hanging down and the wire is just loose in there, its not soldered, crimped or anything - just dangling... Any ideas?

FOO1.jpg...

12 Replies

5776 Views

Last post by Middle29
29 Jul 2018, 13:17
AAZ Exhaust valve snapped?

Last post by mrnickmuss « 20 Jul 2018, 06:19
Replies: 4
by mrnickmuss » 19 Jul 2018, 19:36

Hope someone can help advise.
My Doka which is my daily driver has been running fine apart from feeling lumpy on start up for the past week or so.
I...

4 Replies

2773 Views

Last post by mrnickmuss
20 Jul 2018, 06:19

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