T25 Alternative Engine Forum

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Last post

It's off with the cylinder head!

Last post by sandyman « 19 Dec 2018, 17:27
Replies: 3
by sandyman » 19 Dec 2018, 09:04

I'm about to attempt to take off the cylinder head on the AAZ engine in my van. It overheated and needs a gasket replacement- I hope that is all- as...

3 Replies

1738 Views

Last post by sandyman
19 Dec 2018, 17:27
AAZ Blown Head Gasket Replacement

Last post by sandyman « 08 Dec 2018, 11:23
Replies: 6
by sandyman » 04 Dec 2018, 22:36

Sadly my T25 overheated after one of the hoses split underneath and because my temp gauge wasn't working it was too late! Definitely have exhaust...

6 Replies

2558 Views

Last post by sandyman
08 Dec 2018, 11:23
Fuel woes!

Last post by pleasestartnow « 06 Dec 2018, 21:00
Replies: 15
by pleasestartnow » 01 Dec 2018, 07:30
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Hi there, van is actually braking my heart this week. Just got it back after sorting rust and took it on its first trip since before the summer...
15 Replies

7787 Views

Last post by pleasestartnow
06 Dec 2018, 21:00
Contemplating a 1.9 tdi conversion

Last post by silverbullet « 03 Dec 2018, 20:44
Replies: 3
by Rookie lee » 03 Dec 2018, 19:23

I’m considering converting my 2.0cu to 1.9 tdi.
Only because I’ve acquired a free golf.
What’s the reason for the engine to be mounted on its side??...

3 Replies

1722 Views

Last post by silverbullet
03 Dec 2018, 20:44
Aaz exhaust

Last post by Oldiebut goodie « 28 Nov 2018, 16:41
Replies: 6
by lefty67 » 14 Nov 2018, 15:52

I have hole in the exhaust pipe between the manifold and back box unfortunately it doesn't look very repairable plus the rest of the pipe towards the...

6 Replies

2540 Views

Last post by Oldiebut goodie
28 Nov 2018, 16:41
Bad day at the office

Last post by sarran1955 « 21 Nov 2018, 18:41
Replies: 4
by silverbullet » 20 Nov 2018, 19:51

In a rush, had a case bored for 98mm and ultrasonic cleaned without a proper inspection.

Cleaning exposed:
1. A Timesert
2. An oversize M14 repair...

4 Replies

1725 Views

Last post by sarran1955
21 Nov 2018, 18:41
Aaz sump gasket. With or without Wingate?

Last post by lefty67 « 16 Nov 2018, 13:03
Replies: 2
by lefty67 » 14 Nov 2018, 16:03

Going to order a rubber sump gasket from bw. They appear to do two different ones. One with and one without a wingate tray. Which one would be the...

2 Replies

1414 Views

Last post by lefty67
16 Nov 2018, 13:03
Anyone fitted a clutch servo?

Last post by silverbullet « 15 Nov 2018, 19:41
Replies: 2
by Wilber » 14 Nov 2018, 14:43

So I realise that the standard clutch on these vans is no way heavy to work but I have an extremely modified double cab pickup with an AP racing...

2 Replies

2118 Views

Last post by silverbullet
15 Nov 2018, 19:41
Scooby clutch & flywheel markings, any thoughts?

Last post by Mr Bean « 12 Nov 2018, 09:00
Replies: 6
by irishkeet » 10 Nov 2018, 17:29

Hello

Clutch removed from the 2.5 scooby any thoughts on what might have caused the markings, matched perfectly on the flywheel?

cheers
irishkeet

6 Replies

2275 Views

Last post by Mr Bean
12 Nov 2018, 09:00
ENGINE POWER

Last post by shaunyp « 10 Nov 2018, 09:05
Replies: 5
by shaunyp » 06 Nov 2018, 20:46

Hi all, i have a t25. my engine is a 1.9 tdi, anyone have any idea as to why my van runs ok on a flat road and down hill but when i go up hill i end...

5 Replies

3003 Views

Last post by shaunyp
10 Nov 2018, 09:05
1.9 PD T3 Westfalia Atlantic conversion

Last post by Kent Joker « 07 Nov 2018, 19:13
Replies: 48
by mazz » 21 Aug 2013, 02:51
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3

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Just some photos of one of our projects we just completed, we have run a Passat 1.9 PD engine along with a flipped Passat box and cable shift gear...
48 Replies

77216 Views

Last post by Kent Joker
07 Nov 2018, 19:13
Oil leak ideas

Last post by pleasestartnow « 06 Nov 2018, 20:44
Replies: 3
by pleasestartnow » 02 Nov 2018, 21:43

Hey guys, have spent the last months sorting rust out in my van so it can get through the d.o.e, ( Irish equivalent of mot), last problem i have to...

3 Replies

1947 Views

Last post by pleasestartnow
06 Nov 2018, 20:44
Flywheel and clutch

Last post by Timburrows « 04 Nov 2018, 11:17

by Timburrows » 04 Nov 2018, 11:17

Just putting an AAZ 1.9 td into my doka and didn't have a flywheel and clutch,looking on wiki the JX set up could be marginal so a 228mm would be...

0 Replies

1865 Views

Last post by Timburrows
04 Nov 2018, 11:17
AAZ - expansion tanks

Last post by davegeezzer008 « 02 Nov 2018, 13:37
Replies: 4
by davegeezzer008 » 01 Nov 2018, 00:14

I’ve taken out my WBX and fitted a AAZ,the pipework that goes to the expansion tank is approx 20mm ID but the top spigot on the WBX tank I was hoping...

4 Replies

1716 Views

Last post by davegeezzer008
02 Nov 2018, 13:37
EE20 engines in UK vans

Last post by silverbullet « 30 Oct 2018, 09:43
Replies: 4
by jacko1967 » 28 Oct 2018, 17:03

Hi everyone just wondering if anybody has gone Subaru EE20 diesel.been watching van vids on you tube as you do! and there's a few gone that way in...

4 Replies

2040 Views

Last post by silverbullet
30 Oct 2018, 09:43
Subaru Aftermarket temp and oil pressure/temp gauge

Last post by matt brighton « 28 Oct 2018, 20:59
Replies: 6
by matt brighton » 27 Oct 2018, 10:55

Hi

Anyone installed aftermarket water temp and oil pressure (or temperature) guages ? (Having successfully knackered the original one by attempting...

6 Replies

2844 Views

Last post by matt brighton
28 Oct 2018, 20:59
AWX 1.9 130 red i install?

Last post by syncroandy « 27 Oct 2018, 17:01
Replies: 4
by grunterNI » 03 May 2018, 11:52

Has anyone fitted a 5 speed tdi AWX series engine into their T25 or better still know if it is feasible? Or perhaps know of any firms who have done...

4 Replies

3233 Views

Last post by syncroandy
27 Oct 2018, 17:01
aaz knacked, refurb aaz or 1y/aef? costs benefits?

Last post by matt brighton « 26 Oct 2018, 08:19
Replies: 4
by damongrounsell » 25 Oct 2018, 08:29

Hi some you may have seen my previous thread. Basically the motor oil ran dry, yes I'm an idiot and have cursed myself plent for this stupidity,...

4 Replies

2295 Views

Last post by matt brighton
26 Oct 2018, 08:19
Newbie, 1.9aaz loud knocking, smoke coming out of oil

Last post by ajsimmo « 24 Oct 2018, 13:00
Replies: 4
by damongrounsell » 23 Oct 2018, 20:16

It was late at night, the boy coming back from band practise
A loud knocking, sounded like a rattle at first but got louder, then too loud to ignore,...

4 Replies

2591 Views

Last post by ajsimmo
24 Oct 2018, 13:00
Using a Mk3 Tdi lump in my van?

Last post by mikes.bus « 21 Oct 2018, 14:07
Replies: 10
by mikes.bus » 12 Oct 2018, 12:06

At the moment my T25 has the painfully low 1.6 diesel lump and hopefully one of the jobs to do this winter is to replace that with something with a...

10 Replies

5322 Views

Last post by mikes.bus
21 Oct 2018, 14:07
Matts Subaru conversion"top tip o the day"

Last post by matt brighton « 21 Oct 2018, 13:38
Replies: 10
by matt brighton » 01 Oct 2018, 04:50

Matt's top tip o the day no 1 ....

1 - when converting a t25 to Subaru power - don't wait until 5am to realise .... 3 days after bolting up the...

10 Replies

4423 Views

Last post by matt brighton
21 Oct 2018, 13:38
AIVC - and lambada

Last post by matt brighton « 17 Oct 2018, 05:19
Replies: 2
by matt brighton » 16 Oct 2018, 22:18

Hi

getting to familiarise myself with running the new engine and how it works.

Today I replace the Lambada sensor with a new generic one - just had...

2 Replies

1712 Views

Last post by matt brighton
17 Oct 2018, 05:19
EJ22 in 1987 T25 multivan - gauge showing overheating

Last post by kevster996 « 15 Oct 2018, 17:44
Replies: 20
by kevster996 » 13 Oct 2018, 10:18
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2
Ive just got my T25 with EJ22 RJES conversion running and it sounds pretty sweet apart from an overheat problem. The VW gauge moves slowly up and to...
20 Replies

8460 Views

Last post by kevster996
15 Oct 2018, 17:44
Subaru - The Final Countdown.. Time and Money

Last post by matt brighton « 15 Oct 2018, 07:43

by matt brighton » 15 Oct 2018, 07:43

In todays money and time

£2800 - 10 ish days (with help from a mate)

Final cost going from Diesel to Petrol and DIY ......

£1700 - Full RJES Kit...

0 Replies

1985 Views

Last post by matt brighton
15 Oct 2018, 07:43
Matt's Conversion

Last post by matt brighton « 15 Oct 2018, 04:25
Replies: 75
by matt brighton » 27 Aug 2018, 19:12
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3

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5

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Made a good start today,

1.9 out in 2 hrs , and engine bay cleared and cleaned - all the glow plug wring removed

gunked / pressure hosed engine...
75 Replies

23645 Views

Last post by matt brighton
15 Oct 2018, 04:25
Neutral Position Switch and other questions

Last post by matt brighton « 12 Oct 2018, 22:25
Replies: 5
by matt brighton » 12 Oct 2018, 05:34

Hi

Now that I'm up and running so to speak... I have a few queries on the ECU electrical connections / Fuel side of things

1- NP Conection The ECU...

5 Replies

2386 Views

Last post by matt brighton
12 Oct 2018, 22:25
1.4 TSI engine.

Last post by bigbadbob76 « 12 Oct 2018, 09:19
Replies: 9
by bigbadbob76 » 03 Oct 2018, 12:47

I guess these engines are still too new for anyone to have put one in a T25 yet.
I'm adding a mk6 golf GT to my stable in a couple of weeks and...

9 Replies

4576 Views

Last post by bigbadbob76
12 Oct 2018, 09:19
4 speed Gear linkages

Last post by davegeezzer008 « 11 Oct 2018, 20:39
Replies: 4
by davegeezzer008 » 10 Oct 2018, 02:52

Hi guys I’m stopping out my WBX for aAAZ, all was going well until I tried sorting out the gear linkage, as far as I’m aware there are 2 different 4...

4 Replies

1846 Views

Last post by davegeezzer008
11 Oct 2018, 20:39
Golf Clutch

Last post by Timburrows « 10 Oct 2018, 11:32
Replies: 3
by Ernest » 12 Sep 2018, 12:27

Hi all

Good news is that my two campavans (T25 and T5) have been running really well during a very enjoyable summer.
Bad news is a problem with the...

3 Replies

2027 Views

Last post by Timburrows
10 Oct 2018, 11:32
pipewerks--- water/oil vent / and brake servo

Last post by matt brighton « 09 Oct 2018, 22:26
Replies: 5
by matt brighton » 04 Oct 2018, 22:25

Hi

Hope you don't mind me asking for more guidance...

Im near to finalising the install and all has gone very well - thanks to help and advice from...

5 Replies

2326 Views

Last post by matt brighton
09 Oct 2018, 22:26
1.9 Exhaust System

Last post by The Hairy Camper « 04 Oct 2018, 21:32
Replies: 15
by The Hairy Camper » 02 Oct 2018, 20:03
1

2
So i'm slowly preparing a 1.9 1Y engine to replace my 1.7KY (with a tired alternator)

I was just enquiring about a JX Alternator when the kind...
15 Replies

4942 Views

Last post by The Hairy Camper
04 Oct 2018, 21:32
Brickwerks 1, 2 or 3 Notch cylinder head gasket?

Last post by Iridium « 01 Oct 2018, 17:16
Replies: 4
by Iridium » 30 Sep 2018, 12:49

Hello,

How do I find out which Brickwerks cylinder head gasket is right for my AAZ turbo engine before taking the head off. These are the 3...

4 Replies

2505 Views

Last post by Iridium
01 Oct 2018, 17:16
NP wire on RJES Loom

Last post by matt brighton « 30 Sep 2018, 19:58
Replies: 7
by matt brighton » 26 Sep 2018, 21:49

Hi

Not sure if I need to connect ...or not this wire... or what it does.

Richard sent me a sheet explaining the harness connections to my 2 speed...

7 Replies

2743 Views

Last post by matt brighton
30 Sep 2018, 19:58
Subaru Converter/Installer

Last post by izzybarnard « 27 Sep 2018, 20:09
Replies: 14
by izzybarnard » 26 Sep 2018, 13:33

Afternoon
Just wondered if anyone could recommend a good Subaru Engine Converter/Installer ?
I've sourced all of the doner car bits and would like to...

14 Replies

5159 Views

Last post by izzybarnard
27 Sep 2018, 20:09
Subaru conversion - fuel pump / filter location and fittin

Last post by matt brighton « 25 Sep 2018, 19:09
Replies: 9
by matt brighton » 24 Sep 2018, 05:41

Hi

Progress continues -

I have the kit of inlet and return pipes from brickworks, and will be bolting up the pump to chassis rail and splicing the...

9 Replies

5055 Views

Last post by matt brighton
25 Sep 2018, 19:09
L/hand engine mount for SB engine

Last post by dave friday « 22 Sep 2018, 21:22

by dave friday » 22 Sep 2018, 21:22

Evening all,I want to fit the rest of the SB bits ( turbo and 4 branch exhaust manifold )...
I understand that I will need a modified l/hand engine...

0 Replies

1838 Views

Last post by dave friday
22 Sep 2018, 21:22
Vw T25 Subaru wiring diagram help

Last post by adie89 « 21 Sep 2018, 19:30
Replies: 8
by daysofthunder » 10 Sep 2018, 20:16

Hey guys
So im part way through the loom conversion from a 2001 subaru legacy 2.5 auto. Its going well so far but could do with a wiring diagram if...

8 Replies

5120 Views

Last post by adie89
21 Sep 2018, 19:30
AAZ 1.9 TD occasional cut out ?

Last post by Oldiebut goodie « 19 Sep 2018, 21:09
Replies: 3
by Bison535 » 01 Sep 2018, 09:32

I have been on the road for 12000km plus without any engine problems touring Europe, until recently. Tricky to describe the cutting out fault,...

3 Replies

1916 Views

Last post by Oldiebut goodie
19 Sep 2018, 21:09
Hole size and location for loom - Subaru Conversion

Last post by matt brighton « 12 Sep 2018, 12:30
Replies: 2
by matt brighton » 12 Sep 2018, 06:21

Hi

What size hole and where did you locate the entry point for the ecu etc under the rear seat ?

I think Richard suggested 56mm nearside of the...

2 Replies

1286 Views

Last post by matt brighton
12 Sep 2018, 12:30
Potential options for modern vw petrol engines

Last post by silverbullet « 11 Sep 2018, 19:05
Replies: 31
by discipleofsketch » 06 Jan 2015, 09:57
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2

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I'm just posting this out of curiosity really, as i'm happy with my tdi, and not planning any more engine swaps for hopefully(!) many years - but...
31 Replies

22687 Views

Last post by silverbullet
11 Sep 2018, 19:05
Changing from 4 speed to 5 - worth it?

Last post by mariner « 04 Sep 2018, 15:07
Replies: 4
by mariner » 03 Sep 2018, 08:26

Hi all. I'm thinking about changing over my four speed gearbox for a 5 speed and would be interested in people's thoughts. My knowledge in this area...

4 Replies

2234 Views

Last post by mariner
04 Sep 2018, 15:07
Subaru alternative sump

Last post by slowcoach « 03 Sep 2018, 22:01
Replies: 28
by slowcoach » 28 Jul 2016, 11:46
1

2
Ive read somewhere (volkzone?) that a guy called Ian Huggins on facebook makes shortened sumps for subarus - has anyone got any pictures of one? are...
28 Replies

12562 Views

Last post by slowcoach
03 Sep 2018, 22:01
VW T25 Subaru cuts out when coming to a stop

Last post by mshaw1980 « 31 Aug 2018, 22:29
Replies: 5
by mshaw1980 » 15 Aug 2018, 21:58

Hope people can help on this one.

I understand a vehicle speed sensor is needed to stop this happening which I have but I noticed my Speedo wasn't...

5 Replies

3439 Views

Last post by mshaw1980
31 Aug 2018, 22:29
AAZ Problem

Last post by angler alan « 23 Aug 2018, 20:11
Replies: 1
by git monkey » 23 Aug 2018, 08:50

Hi all,
I'll try and make this short/to the point ..
Brought a Carat project with worn diesel lump .. so brought a AAZ (first time I've brought a...

1 Replies

1327 Views

Last post by angler alan
23 Aug 2018, 20:11
diesel leak from cold start device on fuel pump

Last post by angler alan « 23 Aug 2018, 19:58
Replies: 4
by angler alan » 31 Jul 2018, 19:42

hi
I have a 1987 t25 with an AAZ diesel engine. AS the title says there is a leak from the cold start device on the fuel pump. I have a seals kit...

4 Replies

2654 Views

Last post by angler alan
23 Aug 2018, 19:58
Subaru NP wires

Last post by syncroandy « 22 Aug 2018, 18:14
Replies: 8
by mshaw1980 » 19 Aug 2018, 22:42

Can anyone provide me with a picture of the wires/connectors near the Subaru ecu marked as NP? They may either be plugged in or not.

Can't find them...

8 Replies

3461 Views

Last post by syncroandy
22 Aug 2018, 18:14
Which Battery (size code) for Subaru conversion ?

Last post by silverbullet « 22 Aug 2018, 06:41
Replies: 1
by matt brighton » 22 Aug 2018, 05:14

Hi

I am undecided as to where to mount my battery (stop it !! :D )

What battery (size code) do you use that fits under the drivers seat /behind the...

1 Replies

1249 Views

Last post by silverbullet
22 Aug 2018, 06:41
Diesel to Petrol~ and vice versa

Last post by matt brighton « 21 Aug 2018, 21:18
Replies: 5
by matt brighton » 21 Aug 2018, 07:56

Hi

Not quite as straightforward as keeping same side of the fence fuel wise.......

Im going from 1.9 diesel (originally a 1.6CS/currently 1.9 skoda...

5 Replies

2110 Views

Last post by matt brighton
21 Aug 2018, 21:18
Early Diesel Electrics to interface with Subaru Loom ??

Last post by matt brighton « 21 Aug 2018, 17:17
Replies: 8
by matt brighton » 30 Jul 2018, 07:43

Hi

Looking for some advice on the loom for my van.. 1982 1.6CS - using the RJES kit to install a Subaru Legacy EJ20

Im going subaru from a 1.6 CS...

8 Replies

3085 Views

Last post by matt brighton
21 Aug 2018, 17:17
AEF to 5 Speed Box

Last post by matt brighton « 21 Aug 2018, 17:15
Replies: 8
by matt brighton » 19 Aug 2018, 22:11

Hi

Can anyone confirm that a 5 speed box will mate to an AEF block ?

Thanks

Matt

8 Replies

3056 Views

Last post by matt brighton
21 Aug 2018, 17:15

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