Club 80-90 Forums

What is the spark plug gap for a 1988 Transporter 2.1 water cooled

0.6mm

DJ and MV 2.1's are the same on spark plug gap. (info for DJ)

Vehicle identification
capacity 2109cc³
number of cylinders/type 4/overhead valve
production run 2/1985 - 10/1992
output 82kW - 112bhp DIN @ 4800RPM
Torque 174Nm @ 2800 RPM
Bore. 94 mm
Stroke. 76 mm
Compression ratio. 10.5:1
minimum octane rating 98 RON
ignition system transistorized hall effect
trigger location distributor
fuel system Bosch Digijet injection
type multi point fuel injection - intermittent
air metering flow
Valve timing at 1mm lift.
Inlet opens. 10° BTDC
Inlet closes. 48° ABDC
Exhaust opens. 50° BBDC
Exhaust closes. 0° ATDC
Valve dimensions.
Inlet head diameter. 40 mm
Inlet stem diameter. 7.96 - 7.97 mm
Inlet overall length. 122.5 mm
Inlet valve seating face angle. 45°
Exhaust head diameter 34mm
Exhaust stem diameter 8.91 - 8.92 mm
Exhaust overall length 122.5
Exhaust valve seating face angle 45°
Tuning and Emission
ignition coil supply voltage 11 volts
primary resistance coil green label .5-.8 ohms - coil grey label .6-.8 ohms
secondary resistance coil green label 2400-3500 - coil grey label 6900-8500 ohms
firing order 1 - 4 - 3 - 2
distributor part number Bosch - 0 237 022 054
ignition timing 10°±1° BTDC @ 800RPM without vacuum see note.
Ignition advance checks 0°-2° @ 1050RPM w/o vacuum and basic timing
2°-6° @ 1300RPM w/o vacuum and basic timing
12°-16° @2400RPM w/o vacuum and basic timing
vacuum advance range 12°-16° engine degrees (9-11)
idle speed 800±50 RPM
oil temp for CO test 80°C
CO content @ idle 2±.5 % volume
HC content @ idle 300 parts per million
Service checks and adjustments.
Spark plugs Bosch W5DCO/ W7CC0
electrode gap 0.7mm
valve clearance hydraulic
compression pressure 11-14 bar (150 psi-195psi)
oil pressure 2 bar @ 2000RPM
Lubricants and capacities.
Engine oil grade 10W30 (SF)
engine oil capacity with filter 4.5 litres
gearbox oil grade 80W-90W
gearbox oil capacity 3 litres (syncro 4.5 litres)
autobox oil grade dexron (final drive type 90W)
autobox capacity 3 litres (final drive capacity 1.5 litres)
Fuel system.
System pressure without vacuum 3 bar
regulated pressure with vacuum 2.5 bar
coolant temperature sensor 275-375 ohms @ 80°C
injector resistance 15-20 ohms
idle speed control valve 2-10 ohms
Tightening torques.
Cylinder head stage 1 10Nm
cylinder head stage 2 25Nm
cylinder head stage 3 50 Nm
big end bearings 45Nm (1987 onwards 30 Nm +180°)
flywheel use new bolts with locking compound - 60Nm + 90°
clutch to flywheel 20Nm
crank pulley single pulley 60Nm - 3 belt pulley 350Nm
rear hub nut 500Nm!
steering track rod end 30Nm
brake caliper to hub 35Nm
brake caliper carrier to hub fixed type caliper 160Nm - sliding caliper 270Nm
Brake disc and drum dimensions.
Minimum brake disc thickness 11mm
maximum drum diameter 253.5mm

Red Westie
Really sorry, only just viewed your reply......wow...where did you find all that info!!!!!!!!!!!!!
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