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Replacing Handbrake cables

Posted: 30 Jul 2009, 07:58
by malverner
One of my rear handbrake cables has snapped and so needs replacing. Will probably replace both (have just got hold of 2 from GSF).

Van is 1990 1.6TD JX left hand drive vanagon. Rod looks ok from handbrake to past fuel tank,so just the cables need replacing.

I don't have a Haynes and can't find explanation on WIKI so could someone please advise me on how to do it, any things specifically to do/not to do, any pics if possible, or direct me to where I can find out more. Thanks

I'm in Brittany France. :)

Re: Replacing Handbrake cables

Posted: 30 Jul 2009, 08:11
by dugcati
Before you start loosen off the central adjuster (the bit both brake lines connect to in the middle of the bus) and note which way round is is fitted - they are handed.

Its a rear wheels and drums off so MAKE SURE YOUR WORKING SAFELY when under the van...2 ton + gravity means these things fall fast and heavy if it goes south! - your probably going to have fun getting the drums off if they are lipped :oops: I would (as I have always done on any vehicle) get a grinder with a sanding disk on and remove the lip.

I also always take the self adjusters apart apply some copper grease then rebuild them to as the bind up on all vehicles - they only ever move a very small amount over a long time hence them seizing up.


Starting at the back of the van and working forwards....once you have both cables replaced take a drum off then adjust the self adjuster so there is a smidgen or drag on the drum, do the other side then adjust the central adjuster back up and pull the hand brake on/off a few times then re-adjust the auto adjusters

Its an easy enough job todo just takes a little while and involves getting grubby and rummaging round under the bus

Re: Replacing Handbrake cables

Posted: 30 Jul 2009, 08:48
by Ian Hulley
There is (or was) a good description of how to do this on Brickyard Techie pages.

Ian.

Re: Replacing Handbrake cables

Posted: 30 Jul 2009, 10:27
by malverner
Great..thanks so far.

Can't see that link on Brickyard...anybody got it?