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Timing Marks
Posted: 05 Apr 2009, 09:20
by trucker74
Hi I have posted this on technical and looked in wiki (that page is blank re timing belt)- can anyone tell me where the timing marks are on a 1985 T25 1600 diesel engine please?
Re: Timing Marks
Posted: 05 Apr 2009, 19:32
by dugcati
You set cylinder #1 at TDC ( I think this is the one nearest the gearbox) then you set the cylinder head at TDC by rotating it until you able to line up a notch on the camshaft forward edge (again nearest the gearbox) with the with the cylinder head. The fuel pump it then also rotated so that you can get a round bar through the gearwheel and into a shallow hole of the same diameter in the pump housing.
Be aware that if the fuel pump gearwheel has been removed then you will need a DTI guage to set the pump properly - this involves removing a blanking std in the centre of the 4 fuel lines on the pump and them turning the pump until you get a specific reading
Sorry these are somewhat vague instructions but (for me at least) it's pretty hard to explain without pictures and it's also been a couple of years since I last did a diesel engine!
Where in Derbyshire are you? if nearby I can arrange to come over to you and help you out

(PM me if you want any help)
Doug
Re: Timing Marks
Posted: 05 Apr 2009, 19:44
by Grumpy Midget
You set cylinder #1 at TDC ( I think this is the one nearest the gearbox) then you set the cylinder head at TDC by rotating it until you able to line up a notch on the camshaft forward edge (again nearest the gearbox) with the with the cylinder head. The fuel pump it then also rotated so that you can get a round bar through the gearwheel and into a shallow hole of the same diameter in the pump housing.
Be aware that if the fuel pump gearwheel has been removed then you will need a DTI guage to set the pump properly - this involves removing a blanking std in the centre of the 4 fuel lines on the pump and them turning the pump until you get a specific reading
Sorry these are somewhat vague instructions but (for me at least) it's pretty hard to explain without pictures and it's also been a couple of years since I last did a diesel engine!
I am glad I never let you loose anywere near my diesel engine, with timming insructions like that Mr Dugcati---------

Re: Timing Marks
Posted: 05 Apr 2009, 20:15
by dugcati
Grumpy Midget wrote:
.....I am glad I never let you loose anywere near my diesel engine, with timming insructions like that Mr Dugcati---------

grrrrrrr!!

Re: Timing Marks
Posted: 05 Apr 2009, 20:24
by trucker74
Thanks for that Doug. I am near Matlock, son in law to be is my mechanic so I shall print out and give to him. Could be weekend before he gets chance to have a go at it and this is Easter, but if we get stuck we will take you up on your offer even if its only by mobile phone advice - it is in his own interests to get mil back on the road again I'm sure lol!