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Any good way to patch a heat exchanger?
Posted: 01 Apr 2009, 16:50
by The_blue
My bus failed the MOT
The N/S heat exchanger on my CU has sheared off on one of the 2 pipes near the flange onto the back box..
I've tried paste and it cracks/blows through....
i wonder if one of those metal clamps would fit around then mould the otherside around the flange plate.
Realy i need a new one but at 180 quid at JK i'd try a bodge 1st..
P.S. Wanted ad has been placed

Re: Any good way to patch a heat exchanger?
Posted: 01 Apr 2009, 18:15
by dink
what about a second had heat exchanger
square port or oval port
worth a wanted ad

Re: Any good way to patch a heat exchanger?
Posted: 01 Apr 2009, 20:16
by corleone
a few years ago one of mine was like that - not quite rusted through all way around the flange though. If its just for getting it through the MOT then what you suggest might do it. I used good old exhaust bandage with added putty on top, it allows the flexibility to mold it a bit better.
The repair really only lasted a few weeks but it let me get time to get the funds together to replace both exchangers. I got mine from Euro carparts - cheaper that JK (back in 2002)!
Re: Any good way to patch a heat exchanger?
Posted: 02 Apr 2009, 15:52
by The_blue
Got a 2nd hand one
Need to patch the exchanger shield but rest looks fine.
Rang VW as its still listed on vagcat........
2 month back order and a cool price tag of
£542+VAT Each side!

Re: Any good way to patch a heat exchanger?
Posted: 02 Apr 2009, 16:34
by Steve T
Some while ago I used "I Cant Believe its Not Nails" on an exhaust blowing badly on a car, it passed the MOT and stayed on there until I replaced some months later. It was on a seam, and a hole, it stuck good, without any blowing. I warmed the exhaust first so it curred quicker. The hole was small enough not to need patch stuck on with it but possible to cut a bit of tin and stick it on and cover it in the stuff, tempoarily holding in place with some wire wraped round it. Might be worth a try? but without seeing it in picture or the flesh it may not do the trick. hope this might help
Steve