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A few questions with photos

Posted: 22 Aug 2007, 17:00
by stevep113
Hello,

Just been looking at the engine, can anyone answer my questions as follows, still waiting for my hays manual!

My camper is a 1984 1.9 watercooled hightop, dont yet no the engine code as ive not found it!

[img:800:600]http://i4.photobucket.com/albums/y148/s ... ub1001.jpg[/img]

Can anyone identify this wire found loose in the engine compartment, it appears to run into the brick fuse box on the engine bulkhead. Is it anything to do with the red temp led (mine doesnot light up, however the gauge works fine).

[img:800:600]http://i4.photobucket.com/albums/y148/s ... ub1002.jpg[/img]

Can anyone id this wire, 3 pin plug. It runs to the top of the clutch/gear box housing, you can just see it on the image below.

[IMG:800:600]http://i4.photobucket.com/albums/y148/s ... ub1003.jpg[/img]

Wire going into gearbox/clutch.

[IMG:800:600]http://i4.photobucket.com/albums/y148/s ... ub1005.jpg[/img]

Can anyone tell me what this valve does?

Ok thanks.

Ste.

Posted: 22 Aug 2007, 17:34
by hi_tower
The valve is for bleeding the air out of the cooling system. As for the loose wires I havnt got a clue. Ive got a few "spare" wires in my engine compartment too.

Posted: 22 Aug 2007, 20:05
by VWCamperfan
The three pin connector is for a top dead centre sensor at the top of the engine/bellhousing. Not used or connected to anything but could be used by VW service centres. I cut mine off to keep things neat!

Posted: 22 Aug 2007, 20:39
by stevep113
Thanks for that! Ready for oil change tomorrow and more digging around :)

Is there supposed to be a pipe connecting the zorst to the air inlet (before the airfilter?)

[IMG:800:600]http://i4.photobucket.com/albums/y148/s ... ub1006.jpg[/img]

Ste.

Posted: 22 Aug 2007, 22:13
by Fox McIntyre
stevep113 wrote:Is there supposed to be a pipe connecting the zorst to the air inlet (before the airfilter?)

Yes. Any motor factors will have pipe suitable for that.

As for the TDC sensor plug, mine is P-clipped to to back of my altenator.. Looks better than chopping it off :shock: You can see it in this photo. Its also supposed to have a cap on it (which I broke and have not put back yet)

Posted: 23 Aug 2007, 12:56
by sevy
i believe , the brown wire is the earth as part of the oil pressure sensing system ,also check bulb in dash for oil px light

Posted: 23 Aug 2007, 13:11
by stevep113
Ive found a connecter at the bottom of the sump, which i take it is where it should be connected?

Another thing, cant get the sump plug out. Ordered a new one from just kampers, its massive, it would never fit into the sump plug hole (surround bit around it), maybe it would but i cant get the old one out, ordered the sump plug removal tool too - this does not fit - wrong fitting - it a bolt in my sump not an allen key type thing, the bolt in the sump is a 13mm. Badly rounded so i cant get at it with a socket.

Why are the bits i ordered different/wrong?

Maybe ill do it from the oil strainer, is this directly under the oil filter?

Haymanual still not turned up, getting mad now lol. :)
Ste.

Posted: 23 Aug 2007, 13:19
by clartsonly
are you sure you know what engine you have? DF versus DG? different in some places carb, inlet manifold....

I have an old spark plug as my sump plug.

Posted: 23 Aug 2007, 13:25
by T3teedub
The sump plug should be a 13mm hex head. Did you order the correct model year? A plumbers wrench (small stilson) should be able to remove the old plug.

Posted: 23 Aug 2007, 13:38
by stevep113
No i dont no what engine i have, a 1.9 im assuming. Cant find engine codes, and have looked at wiki ectt..

Ste.

Posted: 23 Aug 2007, 13:42
by stevep113
http://shop.justkampers.com/product_inf ... s_id/9205

Thats the part i ordered, only one type on there website apart from the Aircooled one, ive got a radiator!

Off out for parts and tools.

Ste.

Posted: 23 Aug 2007, 16:25
by SteveW
Thats the one for Aircooled try ordering one for a 1.9DG engine. Better still pop in to your local GSF and pick one up along with a new copper washer and a new oil filter.

Posted: 23 Aug 2007, 16:28
by SteveW
Having said that the thread should be the same on both.

Posted: 23 Aug 2007, 17:16
by stevep113
Well ive drained about 3 litres if oil from the plug under the oil filter (jacked up the front of the car). Theres no way im going to be able to get the sump bolt out without drilling, hamering ect.. something to do later.

At least got some new oil in :)

Ste.

Posted: 23 Aug 2007, 17:41
by fairwynds
Hi
your engine code will, of course, be on your Registration Document. The code referred to above (ie: DG) is the first two letters of the engine number.
Failing that, its stamped on the engine block on the front face (as you view the engine from rear of van!) under your black cylindrical oil vent/breather thingy: see pic:-

[IMG:800:600]http://i98.photobucket.com/albums/l261/ ... MG1899.jpg[/img]