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Idle valve controller for DJ - repairs

Posted: 20 Jul 2026, 12:31
by silverbullet
251 907 393 A or C

The one that lives behind your RH rear lamp and is so often forgotten!

I am making enquiries about getting these repaired as I have two dead ones and no spares seem to be forthcoming.

There must be lads of duffers out there being hoarded, they all need to get back in circulation.

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Re: Idle valve controller for DJ - repairs

Posted: 21 Jul 2026, 12:51
by silverbullet
I have received a promising response, so I'll box up a DJ engine harness, a couple of idle valves and the two duff controllers and see what they make of it all.

Re: Idle valve controller for DJ - repairs

Posted: 21 Jul 2026, 15:11
by hotpod
I'm still keeping my eye out. I'm certain I wouldn't have binned it and both my 2.1s were running fine when removed.
I found lots of bits of harness in a box the other day so I'm getting warmer I think.

Re: Idle valve controller for DJ - repairs

Posted: 21 Jul 2026, 20:50
by Smiffo
I have been slowly ( over years ) acquiring DijiJet parts to eventually switch over from carb to injection.

Part of my hesitation is that I am in no position to know if any of the parts are in working order - AFM, Idle control, ECU, and even the harness. 

If this company can offer a test/repair/refurb service of those components, I might just get motivated for the project and get the last parts. 

Re: Idle valve controller for DJ - repairs

Posted: 22 Jul 2026, 08:48
by tobydog
silverbullet wrote: 20 Jul 2026, 12:31

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Looks like the beige cap on the right has crapped itself and a few components have been running hot to start with...

Re: Idle valve controller for DJ - repairs

Posted: 22 Jul 2026, 12:26
by silverbullet
Yes thats the early suffix A, there's a cap on the other board that has also had a blurt. Strangely the suff C I had been using shows no signs of component distress or dry joints but it won't drive the idle valve either.
Might be that the transistors have failed.
Suff A and C have quite different board layouts and component count, but do the same job (as do suff B and D for the MV with Digifant)

Re: Idle valve controller for DJ - repairs

Posted: 22 Jul 2026, 12:43
by silverbullet
A on left,.C on right

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Re: Idle valve controller for DJ - repairs

Posted: 22 Jul 2026, 21:13
by TwinTurbo
i was chatting with copilot about this, and a full re-engineer with just a modern microcontroller and as few simple components could replace all the analog components. it seemed to have a fair idea of what was needed, what inputs are provided and the PWM drive for the ISCV.

Re: Idle valve controller for DJ - repairs

Posted: 29 Jul 2026, 15:26
by silverbullet
Discrete components are easy to repair though. I don't trust Artificial Idiocy to return meaningful results on this sort of thing, much prefer to use human experience and wisdom.

Re: Idle valve controller for DJ - repairs

Posted: 21 Aug 2026, 20:18
by silverbullet
Received the invoice for repairing the two Digijet idle controllers that I sent to Avilec.
In the event, both needed repairs to the idle air valve driver components. They noted that suffix A and C have not only different board architecture but also function rather differently to get a similar effect.

Bottom line: £120 each + post and vat...not including the core value.

Which doesn't really make them a commercial proposition to my eyes (I'd have to mark them up otherwise for business) but they are repairable which is good news.