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Tailgate Sill rust

Posted: 31 May 2023, 14:54
by droftardis
Hey all, 

So as you'll see from the pictures below, I pretty much need to replace the sills on the tailgate. It's the part when you open the tailgate and it's what the seal would connect to. I checked with a number of sites to see if they do replacement parts, but for this they don't. SO I am thinking that my options would be to take it off, grind it back and replace with 1mm strips. Does anyone have any thoughts or recommendations. 

Pictures

Thanks
 

Re: Tailgate Sill rust

Posted: 03 Jun 2023, 13:34
by silverbullet
Thats pretty bad rust. The seal fits into a U section pressing all the way round, not an easy repair I should think.

Re: Tailgate Sill rust

Posted: 03 Jun 2023, 13:47
by R0B
For future reference. 
Image

Re: Tailgate Sill rust

Posted: 03 Jun 2023, 15:03
by multisi
The seal channel is made by the joining of 2 body panels, Brickwerks have the lower and side panels and crossmember  but it would be a big expensive job to do it using the genuine panels.