Late grill outer lug repair
Posted: 18 May 2017, 17:37
I have had an early grill on the tin top since I bought it, What2do ( Mitch) kindly gave me late grill but the outer lugs were broken.
Finally got around to fixing it and fitting today, pics to share
The same late grill on the Pop top is also broken so it looks to me like a design flaw, the early grill has much thicker plastic here

measured up and cut some L shapes from Nylon with a hacksaw, doesn't need to be too accurate

Drilled through, the grill was drilled first and the L shape marked then drilled in a vice, then the final grill hole made, try to drill the whole thing in one go would break the grill I think.

add cable tie

fits great

Now to do the pop top
Finally got around to fixing it and fitting today, pics to share

The same late grill on the Pop top is also broken so it looks to me like a design flaw, the early grill has much thicker plastic here

measured up and cut some L shapes from Nylon with a hacksaw, doesn't need to be too accurate

Drilled through, the grill was drilled first and the L shape marked then drilled in a vice, then the final grill hole made, try to drill the whole thing in one go would break the grill I think.

add cable tie

fits great

Now to do the pop top