Page 1 of 2

If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 15:23
by sternal
So after 4 years of happy motoring and a dry footwell, I have been planning to renew the job I did 4 years ago.

Peeled off the old weather strip cleaned up with white spirits retreated the pesky rust hole with vactan though there wasn't any real need to as it hadn't got any worse.

Made a template with tracing paper checked it fitted properly few adjustments and then cut the weather strip.

Put on this morning and hey presto another4 years of trouble free motoring !

And you get the South African look for free !

Image

Re: If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 16:45
by craigy345
sternal wrote:So after 4 years of happy motoring and a dry footwell, I have been planning to renew the job I did 4 years ago.

Peeled off the old weather strip cleaned up with white spirits retreated the pesky rust hole with vactan though there wasn't any real need to as it hadn't got any worse.

Made a template with tracing paper checked it fitted properly few adjustments and then cut the weather strip.

Put on this morning and hey presto another4 years of trouble free motoring !

And you get the South African look for free !

Image

Hi,
What weather strip did you use?
Is this a purpose made part for our vans? - obviously LHD and RHD will bee different?
Did you stick it under the windscreen rubber? What did you use to stick it down with?
Thanks


Sent from my iPhone using Tapatalk

Re: If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 16:52
by sternal
Flashband Bostik
It self sticks with the help of hairdryer it gets very sticky.

Just over the rubber lip so it's on the window water runs off and not into your van

Re: If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 19:31
by bigbadbob76
OOOOOHHHHHHH!!!! thanks for posting this :idea
I need to do this on mine.
Where did you get the flashband?
Did you use the flashband primer with it?

Re: If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 19:57
by sternal
http://www.screwfix.com/p/flashband-bos ... GwodpRcDqQ" onclick="window.open(this.href);return false;

7.5cm width is perfect, last time I used 10cm width and had to cut it down which looked messy.

It started off as a quick fix but 4 years later still going strong, only reason I redid it was to see what was going on underneath which was zero and to make it neater.

Changing that panel or paying someone isn't cheap.

Re: If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 20:46
by bigbadbob76
Thanks. :ok
I have a couple of small holes below the screen that are too close to the rubber to weld without taking the screen out.
I've tried fibreglassing it but I still have puddles in the footwells.
I'll do it properly eventually but not before this summer so your solution sounds great.

Re: If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 21:29
by R0B
Bodgers of the world unite. :-)

Re: If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 21:45
by jrt
R0B wrote:Bodgers of the world unite. :-)
I always remember something i think Kev the Rev said along the lines of " bodging is a disease and it's contagious" :lol: Still going to try this as well though :lol: Had a bit of a leak when it really pissed it down but i seemed to have stopped it with the Creeping Crack stuff. :ok
David

Re: If you have rust and get water in the footwell then read on.

Posted: 19 Mar 2017, 23:00
by sternal
It's not really a bodge it's more of a fix, I'm happy for you to weld the panel for me and rectify the problem obviously at your expense :wink:

Re: If you have rust and get water in the footwell then read on.

Posted: 20 Mar 2017, 07:07
by CovKid
It may stop the water ingress in some cases but in my experience the vast majority get water ingress via the top lip of the rubber where it runs down the A pillars under the rubber until it gets to the bottom, accumulates and festers. Capillary action.

Personally, I'd remove screen and get a welder to repair lip on site and then refit screen with a new seal with the addition of a thin bead of roofing mastic under the lip, all the way around. Use a proper seal, not a JK 'thyroid look' copy. For the exra £10 or so, its not worth scrimping. It will fit better too.

Purists will say the mastic should not be needed and in part thats true, at least not for the first 10 years, but who wants to revisit that job?

Re: If you have rust and get water in the footwell then read on.

Posted: 20 Mar 2017, 07:36
by sternal
It may stop the water ingress in some cases but in my experience the vast majority get water ingress via the top lip of the rubber where it runs down the A pillars under the rubber until it gets to the bottom, accumulates and festers. Capillary action

I guess I've been lucky as its kept water tight from the bottom. In an ideal world id love to have it welded, living in the big smoke puts a stop on mobile welders and specially ones that know what they're doing. The bodyshop guy that specialises in classics round here is reasonable but every time I've asked him in the past he just wants to fit a new panel...all i have is 2 small holes !

Id happy travel a few hours one weekend to have it sorted out - any recommendations ?

Re: If you have rust and get water in the footwell then read on.

Posted: 20 Mar 2017, 11:14
by bigbadbob76
I'd be welding mine sooner rather than later if I had a garage I could leave the van in between welding/painting and getting the autoglass man to fit the seal.
Unfortunately my mate's garage is 45 miles away and he needs to get vehicles in and out so I can't leave it there and I'd have more than just puddles in the footwell if I left it outside without the screen in. :rollin
If we get a decent spell of weather in the summer I might do it then but in the mean time the flashband will hopefully do the trick.
The joys of working in the driveway. :roll:

Re: If you have rust and get water in the footwell then read on.

Posted: 20 Mar 2017, 11:30
by marlinowner
bigbadbob76 wrote: If we get a decent spell of weather in the summer

That's a big If!

Re: If you have rust and get water in the footwell then read on.

Posted: 20 Mar 2017, 12:21
by bigbadbob76
marlinowner wrote:That's a big If!

Sure is Marlin. So big I felt the need to E D I T it to "huge" font. haha.
Fingers crossed we get a summer.

Re: If you have rust and get water in the footwell then read on.

Posted: 26 Mar 2017, 17:11
by Timmo
Awesome job. Think I'm heading down that road soon.

Sent from my SM-J500FN using Tapatalk