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cylinder head does not fit

Posted: 11 Sep 2016, 15:12
by sandancer
just for info.
we have tried fitting a vw caddy 1.6d cylinder head block into a vw 1.6d transporter, and it does not fit.
because the caddy head has one more water hole than the transporter head.
it took me 3 cylinder heads to work this out, I never noticed the difference until I was trying the 3rd one :?

Re: cylinder head does not fit

Posted: 11 Sep 2016, 15:32
by ELVIS
Get a machine shop to plug it then face it.

Job jobbed.

Re: cylinder head does not fit

Posted: 11 Sep 2016, 18:03
by sandancer
ELVIS wrote:Get a machine shop to plug it then face it.

Job jobbed.
Sorry mate, I don't know what you mean by plug it and face it

Re: cylinder head does not fit

Posted: 11 Sep 2016, 18:11
by ELVIS
The extra hole in the head chap.

Re: cylinder head does not fit

Posted: 11 Sep 2016, 18:17
by Timburrows
Jx head is shimmed tappets and the later VW diesels have hydraulic tappets so have an extra oil drain hole in the head,by blocking up the hole with an aluminum plug you can use the head on the wrong block :ok

Re: cylinder head does not fit

Posted: 11 Sep 2016, 18:58
by kevtherev
Simples.

Re: cylinder head does not fit

Posted: 11 Sep 2016, 20:34
by sandancer
Timburrows wrote:Jx head is shimmed tappets and the later VW diesels have hydraulic tappets so have an extra oil drain hole in the head,by blocking up the hole with an aluminum plug you can use the head on the wrong block :ok



Thanks ,but what do I block it with ,

Re: cylinder head does not fit

Posted: 11 Sep 2016, 20:40
by Oldiebut goodie
sandancer wrote:
Timburrows wrote:by blocking up the hole with an aluminum plug you can use the head on the wrong block :ok



Thanks ,but what do I block it with ,

:idea

Re: cylinder head does not fit

Posted: 11 Sep 2016, 21:13
by sandancer
Oldiebut goodie wrote:
sandancer wrote:
Timburrows wrote:by blocking up the hole with an aluminum plug you can use the head on the wrong block :ok



Thanks ,but what do I block it with ,

:idea

It's about time I stop glansing at my posts .