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Exhaust stud replacement

Posted: 31 Jan 2015, 17:08
by Dazco
I'm going to be fitting a new stainless exhaust system in the next weeks.
Is it best to use stainless studs or bolts, cap heads as replacements?

Re: Exhaust stud replacement

Posted: 31 Jan 2015, 17:17
by itchyfeet
Personally I have stainless studs and nuts with just flat washers , never come undone, if you use bolts you are turning at torque the bolt against the aluminium thread so more chance to damage it.

really depends if your exhaust has easy in line access to each stud, if not you may have to use some bolts.

My studs are actually grub screws so they come with a handy internal hex to remove and insert them :ok

Re: Exhaust stud replacement

Posted: 31 Jan 2015, 17:24
by Dazco
Like the grub screw idea, I'll see what I can get :ok

Re: Exhaust stud replacement

Posted: 31 Jan 2015, 20:19
by what2do
And copper plated, brass nuts will look spangly too. Go on, you know you're van deserves the best :ok

Re: Exhaust stud replacement

Posted: 31 Jan 2015, 21:44
by fairwynds
Steel studs x 6 with proper brass exhaust nuts, two of which can be external dia 1mm less than the other standard four, as it makes access to tightening those two up easier, what with the two tight J tubes. The last two fixings usually use bolts, again standard steel ones.
Each two years, during your major service, just wind them out and replace with new, easy job and cheap too.
If I did mine again I'd use steel studs, brass nuts but then stainless steel bolts for last two..
Just my tuppence... :ok

Re: Exhaust stud replacement

Posted: 31 Jan 2015, 21:53
by what2do
Itchy's point about tightening bolts up into alloy heads is valid - I'd avoid it personally especially as the studs method can't be improved upon IMHO.

Re: Exhaust stud replacement

Posted: 31 Jan 2015, 23:24
by Dazco
Stainless grubs or studs it is then , but gonna make sure I have bolts , nuts , cap heads at hand just in case . Ps is it M10 :lol:

Re: Exhaust stud replacement

Posted: 01 Feb 2015, 09:03
by itchyfeet
All M8, thread goes in about 20mm, depth of hole is about 25mm

Image

Re: Exhaust stud replacement

Posted: 01 Feb 2015, 10:18
by ghost123uk
fairwynds wrote:Steel studs x 6 with proper brass exhaust nuts, two of which can be external dia 1mm less than the other standard four, as it makes access to tightening those two up easier, what with the two tight J tubes.

I was mentioning, on the other current exhaust thread, how much I hate those 2 nuts you cannot remove without undoing the rest of the exhaust first :twisted:

8mm SS Grub screws HERE

I am guessing these are suitable nuts -> Ebay link?

Oh and just to complete a shopping list, here are some 8mm SS washers -> another Ebay link

Re: Exhaust stud replacement

Posted: 01 Feb 2015, 10:50
by keytouch
ghost123uk wrote:
I was mentioning, on the other current exhaust thread, how much I hate those 2 nuts you cannot remove without undoing the rest of the exhaust first :twisted:

8mm SS Grub screws HERE

I am guessing these are suitable nuts -> Ebay link?

Oh and just to complete a shopping list, here are some 8mm SS washers -> another Ebay link

Those grub screws look uncannily like multi core cable

Re: Exhaust stud replacement

Posted: 01 Feb 2015, 11:02
by ghost123uk
keytouch wrote:
ghost123uk wrote:
I was mentioning, on the other current exhaust thread, how much I hate those 2 nuts you cannot remove without undoing the rest of the exhaust first :twisted:

8mm SS Grub screws HERE

I am guessing these are suitable nuts -> Ebay link?

Oh and just to complete a shopping list, here are some 8mm SS washers -> another Ebay link

Those grub screws look uncannily like multi core cable

Ah, I was wondering who would be the first to spot that :lol: :lol: :oops: :oops:


Fixed the link now :ok

Re: Exhaust stud replacement

Posted: 01 Feb 2015, 14:09
by Dazco
Multicore cable now ordered , gotta say it will be easy to tie the exhaust on instead of using silly nuts and bolts :ok
Ghost you need to patent this new method

Re: Exhaust stud replacement

Posted: 01 Feb 2015, 14:13
by ghost123uk
Dazco wrote:Multicore cable now ordered , gotta say it will be easy to tie the exhaust on instead of using silly nuts and bolts :ok


:rofl :rofl :rofl 8)

Re: Exhaust stud replacement

Posted: 01 Feb 2015, 14:26
by what2do
Was that the link for cable that you kindly sent me John? Glad you didn't suggest I run stainless grub screws from the engine bay to my cab!!!!

Re: Exhaust stud replacement

Posted: 01 Feb 2015, 14:30
by ghost123uk
what2d wrote:Was that the link for cable that you kindly sent me John?
Glad you didn't suggest I run stainless grub screws from the engine bay to my cab!!!!

Yup, it was, I git my lynxs mixudled ip.