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1.6td turbo removal

Posted: 16 Jun 2014, 20:21
by the baron
ok so my studs have snapped on my turbo manifold, had a nightmare trying to get the special bolts undone that hold the turbo to the manifold finally found the right socket :)

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ok so i got the bolts out at last, and released the turbo to reveal

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so i am wondering whats the easiest way to get studs out, am thinking of welding a nut on the what's left of stud and unbolt them that way.

Re: 1.6td turbo removal

Posted: 16 Jun 2014, 21:18
by Jakemate
Heat on the bolts will help loosen them but if your really stuck milling them out on a milling machine will work, you can then re tap afterwards, an engineering shop can do this for you or if your near to Coalville Leicestershire i am happy to do it for you.

Re: 1.6td turbo removal

Posted: 16 Jun 2014, 21:31
by the baron
Jakemate wrote:Heat on the bolts will help loosen them but if your really stuck milling them out on a milling machine will work, you can then re tap afterwards, an engineering shop can do this for you or if your near to Coalville Leicestershire i am happy to do it for you.


appreciate that matey, a bit far for me to travel bud lol :)

Re: 1.6td turbo removal

Posted: 18 Jun 2014, 19:54
by the baron
ok so today i started taking the broken studs out, it was a bit of a ball ache but i got there in the end,

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i gave the manifold a clean down and re tapped the threads to clean all the crap out.

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then with an oil stones started to flat the surface out so fingers crossed it sits nice and flush.

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i dont have the studs yet so will have to wait until then.

Re: 1.6td turbo removal

Posted: 18 Jun 2014, 20:23
by Oldiebut goodie
Buy yourself one of those diamond sharpening plates - loads better than an oilstone that doesn't stay flat. I bought a very expensive one when they first came out and it is till in use 25 years+ later.
This 3 piece set is 5cm x 15cm http://www.ebay.co.uk/itm/DIAMOND-WHETS ... 2a2e2e8c55

Re: 1.6td turbo removal

Posted: 18 Jun 2014, 20:28
by the baron
Oldiebut goodie wrote:Buy yourself one of those diamond sharpening plates - loads better than an oilstone that doesn't stay flat. I bought a very expensive one when they first came out and it is till in use 25 years+ later.
This 3 piece set is 5cm x 15cm http://www.ebay.co.uk/itm/DIAMOND-WHETS ... 2a2e2e8c55


cheers matey :)

Re: 1.6td turbo removal

Posted: 23 Jun 2014, 17:21
by the baron
new stainless studs turned up today very pleased

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http://www.ebay.co.uk/itm/160552853065? ... 1497.l2649" onclick="window.open(this.href);return false;