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Thermostat housing leak

Posted: 02 Apr 2012, 18:12
by Taw Cottage
Hi Guys

1990 2.1 ss engine

Have a coolant leak from the thermostat housing...........not sure exactly where, I think the housing is plastic, so there could be a crack somewhere.

Is there a usual suspect here, as in leak from a hose joint or is it just a case of replacing the housing whatever.

Any tips would be much appreciated.

Steve

Re: Thermostat housing leak

Posted: 02 Apr 2012, 19:27
by kevtherev
might not be the housing might just be a joint.
It's rare if the housing cracks, usually where the hoses attach leaks

Re: Thermostat housing leak

Posted: 02 Apr 2012, 19:45
by Taw Cottage
kevtherev wrote:might not be the housing might just be a joint.
It's rare if the housing cracks, usually where the hoses attach leaks

Cheers Kev, I know there's no leak from the joint between the top and the housing, so where do you think I should start?

Steve

Re: Thermostat housing leak

Posted: 02 Apr 2012, 20:04
by mark
could be leaking from the t2 sensor, when i changed mine the metal hairpin clip was almost rusted through

mark

Re: Thermostat housing leak

Posted: 02 Apr 2012, 20:27
by kevtherev
yes that's the best place to start
the O rings often stop sealing as they get more brittle and the clip weakens

Re: Thermostat housing leak

Posted: 02 Apr 2012, 21:29
by Taw Cottage
mark richards wrote:could be leaking from the t2 sensor, when i changed mine the metal hairpin clip was almost rusted through

mark

According to my Haynes manual, there are 2 sensors, a coolant temperature sensor(fuel injection) and a coolant temperature gauge sensor. Should I look at both :?

Steve

Re: Thermostat housing leak

Posted: 03 Apr 2012, 06:13
by kevtherev
might be a good idea :D