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Re: exhaust and intake for a 1.9 diesel

Posted: 31 Jul 2009, 11:09
by psychonaut
Thanks Ringo - will it bolt straight onto the '98 1Y engine i have do you know, or will it need modifying?

Re: exhaust and intake for a 1.9 diesel

Posted: 31 Jul 2009, 12:57
by ringo
If should just bolt straight on.

I had a 1.7 so i dont know for sure - maybe someone else could comment? Weldore?

Ringo

Re: exhaust and intake for a 1.9 diesel

Posted: 31 Jul 2009, 13:57
by weldore
never seen a 1.7 intake so cant comment on that but the 1.6 is staight on...you might need a gasket tho.i used both gaskets on mine just to make sure :wink: ...so ...you have the metal bit off ringo and you have the plastic box and lid for the airfilter from me..also the rubber tube that comes of that (albeit a bit poorly) and you have the resonator ? box from me too...see if you still have the ducting up inside the panels and the snorkel..just take the vent off the outside and have a look if its there...should be all set then mate :ok

oh and i sent you a very very dirty mucky airfilter...just as an added bonus :lol:

Re: exhaust and intake for a 1.9 diesel

Posted: 31 Jul 2009, 21:21
by psychonaut
Thanks Wellie - the cheque is in the post, so to speak lolol

Ringo - how much do you want for the manifold?

Re: exhaust and intake for a 1.9 diesel

Posted: 31 Jul 2009, 21:53
by weldore
still want a pic of the 1y inlet :twisted: ..i couldnt see how it would fit in :?

Re: exhaust and intake for a 1.9 diesel

Posted: 01 Aug 2009, 10:20
by psychonaut
When it stops raining (this is Wales, it may be some time!!) i'll take a photo for you Dave. It is very tight, and a piece of rubber is currently wedges between the manifold and the bulkhead, as it was touching and shaking my fillings loose, which is why i've gone on the chase for a 1600 manifold.

I cna hear the 'bow calling me.... :mrgreen:

Re: exhaust and intake for a 1.9 diesel

Posted: 03 Aug 2009, 18:07
by weldore
so its not stopped raining under you tail gate and lid yet :roll:

Re: exhaust and intake for a 1.9 diesel

Posted: 03 Aug 2009, 21:12
by psychonaut
Don't go there - what should have been a day's work has taken me four so far because i keep getting distracted.... :roll: :evil:

Re: exhaust and intake for a 1.9 diesel

Posted: 03 Aug 2009, 22:22
by weldore
by strongbow !!!!...youve only yourself to blame..get snapping..tito nly takes a sec :twisted:

Re: exhaust and intake for a 1.9 diesel

Posted: 06 Aug 2009, 15:50
by psychonaut
'Bow is full of vitamin c. No rickets for me :ok :mrgreen:

Re: exhaust and intake for a 1.9 diesel

Posted: 29 Dec 2009, 16:18
by caveman
Finally some pics of my exhaust:Image

Re: exhaust and intake for a 1.9 diesel

Posted: 29 Dec 2009, 16:20
by caveman
Crap, lets try again ImageImageImage

As you can see i managed to get a flex pipe and a catalytic converter in there. It's still not as quiet as i'd like and now that i have the Performance Diesel super pump on there i can tell the exhaust is too restrictive as i can only wind it up to about 5000 rpms! Next will be a double exhaust manifold and larger matching everything downstream.

Re: exhaust and intake for a 1.9 diesel

Posted: 29 Dec 2009, 17:41
by camper
Performance Diesel super pump can you tell me more about this.I have a 1Y engine fitted is this a modified 1.9 injection pump?.

Re: exhaust and intake for a 1.9 diesel

Posted: 29 Dec 2009, 20:17
by caveman
Yes it's on a 1.9 non turbo. I figure i have as much power as a 1.6 TD with zero smoke . Look at http://www.vwdiesel.net/" onclick="window.open(this.href);return false; for tons of info the pump comes from http://www.performancediesel.ca/" onclick="window.open(this.href);return false;
One of the employees there even runs a 1.9 na in his Golf which we never got on this side of the pond and they have the best customer service and quite knowledgeable as they are Bosch service dealers.

Re: exhaust and intake for a 1.9 diesel

Posted: 16 Feb 2010, 16:41
by oldiguana
have you managed to make up an exhaust yet owduck....if so how does it compare to the original.....any power improvements???