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Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:04
by Bubble Meister
I appreciate that I may have to test each component separately but they're all soldered together. I'm am reluctant to separate them as I am a complete amateur at soldering - I only started the art a week ago and haven't used it for disassembly.
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:05
by windy
I think you may be measuring "raw" DC, ie unsmoothed. You could try connecting a big capacitor across the output & seeing what voltage you get then?
E D I T; ghost beat me to it!
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:05
by dave friday
Ok,just got 24.2volts ac and 14,5volts dc on my 50 year old battery charger.
I think that the digital meter is reading the unsmoothed ac pulses,i didn't try with an Avo8 as its a bit cold in the garage.
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:07
by marlinowner
OK I'll have a go at the 240v problem - mains plug wired wrongly?
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:12
by ghost123uk
Earleir ^^^ :-
Bubble Meister wrote:I measured from the rectifier output to the chassis. I got 9.51dcv AND 240acv
(bold by me)
Bubble Meister wrote:Measuring across the dc terminals of the rectifier with the cigarette lighter on I have 22.7acv!
Ummmm
So the difference between those two measurements is just that in one case you are going +ve off bridge to earth, and in the next you are going +ve from bridge to -ve on bridge, so the only difference is a path through a turned on SCR (which should show a DC voltage drop of ~ .7 of a Volt.
Though I think "we" should be forgetting measuring AC after the rectifier, as I mentioned above, because of the way a digital meter works on AC, the pulsed DC present will give meaningless readings.
So, two things to now consider:-
A) - Why is there 240V AC present on the DC side (that is not simply a misreading due to meter function on AC I suspect, as it is actually 240V AC mains obviously present). This could be an important safety issue.
B) - Do you still have issues with the actual output voltage (and importantly current) from the circuit to the battery? (as in with a good condition battery connected, what DC voltage is present on the battery terminals?
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:14
by dave friday
240? not 24volts?
I think the scr/zenner is to stop the battery pushing a voltage back into the mains charger.
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:17
by ghost123uk
Bubble Meister wrote:I measured from the rectifier output to the chassis. I got 9.51dcv AND 240acv
In view of Dave's test, are you sure it's 240V AC and not 24 V AC (aprox)?
E D I T, now Dave beet me to it
I've been told to get off the computer and do summat outside because it's really quite a nice day here today

Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:19
by Bubble Meister
Bolloc%s!
Autocorrect got in the way! The thread should have read:
I've just been out to the garage. I put the cigarette lighter on and measured some readings. I measured from the rectifier output to the chassis. I got 9.51dcv AND 20.1acv I could have sworn that I'd checked for ac power! The comment about the battery acting as the capacitor may make sense now.
I fear I may have miss led you all.
If I'm right, the RMS (dc equivalent) of 20.1acv (x 0.707) is 14.21.
The two voltages would be enough to charge a battery?
I'm sorry that this revelation has come so late on.
So its 20.1acv NOT 240acv as my autocorrect would have you believe!!
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:21
by ghost123uk
Bubble Meister wrote:Bolloc%s!
So its 20.1acv NOT 240acv as my autocorrect would have you believe!!
ghost123uk wrote:
So, two things to now consider:-
A) Now defunct
B) - Do you still have issues with the actual output voltage (and importantly current) from the circuit to the battery? (as in with a good condition battery connected, what DC voltage is present on the battery terminals?
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:22
by ghost123uk
dave friday wrote:
I think the scr/zenner is to stop the battery pushing a voltage back into the mains charger.
Would the bridge on it's own not perform that function?
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:25
by ghost123uk
ghost123uk wrote:
B) - Do you still have issues with the actual output voltage (and importantly current) from the circuit to the battery? (as in with a good condition battery connected, what DC voltage is present on the battery terminals?
And if you answer "13.summat Volts" we are all going to kill you

Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:26
by dave friday
if youd used a analogue meter!...
Im off to sit in the sun!
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:29
by marlinowner
An oscilloscope is your friend.
Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:30
by ghost123uk
dave friday wrote:if you’d used a analogue meter!...
Totally agree. I have an AVO8 too

(and a cheap Maplins analogue I keep in the van).
I do own a very decent (yellow of course

) digi one, and a Thandar bench one too, but I use the analogue ones much more often.
dave friday wrote:Im off to sit in the sun!
I'm told to wash the van and do some gardening by her who must be obeyed. Good for my health apparently

Re: Zig CF8 poor output
Posted: 25 Mar 2015, 10:34
by Bubble Meister
To answer some aspects:
Yes I'm using a digital meter - it's a reasonable one too (around £40 when new).
Thanks Dave, is your charger a CF8 too?
Marlin Owner - The plug is wired up correctly, I think the type error of 240acv has led you to ask that?
Ghost - Question A can be, to some degree, due to the type error - and I can see how a digital meter would pick up pulsed dc with the meter set to ac
Question B - It still only gives out indicated 9dcv. However - this is on my bench and not connected to any battery. Im starting to think I should have made that clear right at the beginning.
I've purposefully being comparing the voltage at the dc terminals of the rectifier to the voltage from the +ve terminal of the rectifier to the chassis as this appears to highlight that the dc voltage drop is somewhere across the SCR / Zener arrangement.
I noticed that the cigarette lighter appeared to work well -if only 9dcv were powering it then it would be slow to heat up - the acv (pulsed dcv) must be having an effect!
Ive now resized some a couple of images: