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Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 12:42
by Red Westie
Forgive me if I repeat anything....but things that have been missed!
Tappet clearance was mentioned I know but this is important.
CO timing and carb setup
Brakes....remove front pads...free off callipers, rebuild with copperslip, general check
Remove rear drums, clean out dust, lube back plate contact points (copperslip) check for wheel cylinder weep, rebuild and PROPERLY adjust (slacken off hand brake cable first)
Change brake fluid (every two years)
Consider re-packing front wheel bearings or at least checking the adjustment
Gearbox oil only every 60,000miles
Drive belts, condition and tension
Battery electrolyte level
Battery terminals (smear with vasoline or holts non crode)
Spray WD40 into locks
Lube hinges and locks generally
Adjust washer jet aim (engine running)
Top up washer bottles
Top up coolant (Drain flush and re-fill every two to three years, longer if long life antifreeze used)
Top up power steering (if fitted)
Torque wheel bolts after refitting
Tyre pressure check and adjust
There are loads more service items but mostly these are visual CHECKS for wear/play and condition: steering, suspension, exhaust, seat belts, seat runners, lights, horn, wipers, blowers, brakes condition including flexi hoses and metal pipes, driveshafts boots etc, clutch, door closing, locks, interior and exterior lights, glove box, heater and blower controls, tyres etc
Martin
Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 13:59
by 72BUG
samk wrote:thanks 72bug,
what tools do you need for the oil filter then and how doy ou remove it? dont think it's explained that well in the Haynes - will double check though!
The oil filter simply uncrews by turning the whole thing anti clockwise. Sometimes you can do this by hand but often you will need a tool as they can be really tight.
There are different sorts but something like this
http://cgi.ebay.co.uk/Heavy-Duty-OIL-FI ... 2ea8307b4b.
This is a chain rachet but sometimes they just have a strap rather than a chain. Your local motor shop or Halfords should sell them.They wrap around the filter to give you extra purchase and leverage.
Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 14:07
by samk
thanks Martin. My head's going to explode now!! that must take quite a while to do.
Think I'll do the basics for now and get someone to show me the other things at some point
Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 14:12
by ermie571
hehe....which is why I went for the one job at a time approach!!
I mean....I'm up as far as making the pre-service cuppa!!!
Good luck
Em
x
Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 15:49
by samk
Red Westie wrote:The oil filter simply uncrews by turning the whole thing anti clockwise. Sometimes you can do this by hand but often you will need a tool as they can be really tight.
There are different sorts but something like this
http://cgi.ebay.co.uk/Heavy-Duty-OIL-FI ... 2ea8307b4b" onclick="window.open(this.href);return false;.
ordered one so 1 step closer to doing the service

Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 15:54
by 72BUG
samk wrote:Red Westie wrote:The oil filter simply uncrews by turning the whole thing anti clockwise. Sometimes you can do this by hand but often you will need a tool as they can be really tight.
There are different sorts but something like this
http://cgi.ebay.co.uk/Heavy-Duty-OIL-FI ... 2ea8307b4b" onclick="window.open(this.href);return false;.
ordered one so 1 step closer to doing the service

In which case you probably won't need it and it'll come undone easily by hand.

Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 15:56
by samk
yep, always the way! at least i'll be able to attack innocent people in the street with it or take it as an accessory to a bondage party. that thing looks mean!
Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 16:47
by 72BUG
samk wrote:yep, always the way! at least i'll be able to attack innocent people in the street with it or take it as an accessory to a bondage party. that thing looks mean!

Ooh I like you.

Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 16:53
by Tatty Chap
All good unless your the unlucky chump (me) who has a sump bolt thats stuck.
I syphoned off a good lot, but thats gonna leave all the crud in the sump :S
HELP !
Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 16:57
by 72BUG
Tatty Chap wrote:All good unless your the unlucky chump (me) who has a sump bolt thats stuck.
I syphoned off a good lot, but thats gonna leave all the crud in the sump :S
HELP !
Yup. Mine too. Garage job for my next oil change I'm afraid.
Re: Doing my own service - 2l Aircooled
Posted: 05 Jan 2010, 17:13
by samk
would plus gas help?
Re: Doing my own service - 2l Aircooled
Posted: 12 Jan 2010, 22:33
by collins_sh
I love this stuff about getting special tools to do something very simple like opening an oil filter, its all fine to have these things but by the time you have found it and cleaned it off afterwards etc you could;
twist a cloth/rag into a loose rope type shape 12-18 inches long
wind around the filter 1.5 times
pull the end that will allow anticlockwise motion to open the filter
keeping tension on other side friction will grip any oil filter
Hey presto, easiest most convenient method to open an oil filter
Re: Doing my own service - 2l Aircooled
Posted: 13 Jan 2010, 09:16
by bigherb
collins_sh wrote:I love this stuff about getting special tools to do something very simple like opening an oil filter, its all fine to have these things but by the time you have found it and cleaned it off afterwards etc you could;
twist a cloth/rag into a loose rope type shape 12-18 inches long
wind around the filter 1.5 times
pull the end that will allow anticlockwise motion to open the filter
keeping tension on other side friction will grip any oil filter
Hey presto, easiest most convenient method to open an oil filter
Not if the filter is recessed like a 2ltr.
Re: Doing my own service - 2l Aircooled
Posted: 13 Jan 2010, 09:29
by tobydog
Useful for using with an extension bar for recessed filters :
http://www.amazon.co.uk/Draper-13771-Fi ... B0001K9PF0" onclick="window.open(this.href);return false;
To quote Henry Ford I believe, "If you need a tool and don't buy it, you'll end up paying for it and not have it".
Re: Doing my own service - 2l Aircooled
Posted: 08 Jun 2010, 19:53
by xpress
good list but are you sure wd40 is ok for the locks? i read somewhere that graphite for the locks?