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Re: Coolant In Engine Oil present at end of pushrods.

Posted: 16 Oct 2022, 06:58
by Lekermitage
...and we have success, started first turn, ran it for about 30 seconds without the rocker covers on for a final check on the rocker area for coolant, alternator belt was a bit squeeky.  Did another short run up after tightening belt. All good - certainly sounds much better, less rattly on initial running.  Will run longer tomorrow and bleed the coolant system.  Plan to take it for a short run then replace the oil to clear any residual coolant.

CONCLUSIONS:-
1. Although it was a more expensive route (and not totally required) I am happy that I replaced the heads - they had the micro cracks between the valves - however, this eliminated any area of future concern and brought the compression levels up.
2. Replacing the hydraulic cam followers was a worthwhile move, this has certainly removed any valve 'knocking' that was present before.
3. Replacing the one corroded head stud was also an intelligent move - if not a scary one. 
4. Despite most information I had gleaned from alternate sources the main cause (in this case) of the coolant leak was the bottom cylinder 'o' ring. It was a lower % possibility than the top cyclinder 'o' rings, or bad sealing around the head nuts, but in this case the cause of the  problem.
5. All the work is possible without removal of the engine.............but it would have been a damn site easier if I had had the opportunity and the tools to have done so. The bruises on my ribcage and upper arms can testify to this.
6. The home-made tool for extracting the gudgeon pins works a treat.
7. A big THANK YOU to MAXSTU for his guidance and cheering from the sidelines certainly brought me back from the edge - cheers. :ok

Oh and one final thing - don't try and put an exhaust gasket in the join between the water pump and the metal outlet pipe - there is a rubber 'o' ring there already (yes, dumbass here actually did that and wondered why it was dripping coolant from the join)  :roll:   :rofl .
 

Re: Coolant In Engine Oil present at end of pushrods.

Posted: 16 Oct 2022, 08:56
by maxstu
Praise goes to you for doing this task without removing the engine! :shock: And also for writing up with photos for others' to benefit from your hard work.

Crack yourself a stubbie! :ok

Update later when you can give it a proper drive.

Re: Coolant In Engine Oil present at end of pushrods.

Posted: 16 Oct 2022, 08:58
by maxstu
Lekermitage wrote: 16 Oct 2022, 06:58 ...and we have success,

Oh and one final thing - don't try and put an exhaust gasket in the join between the water pump and the metal outlet pipe - there is a rubber 'o' ring there already (yes, dumbass here actually did that and wondered why it was dripping coolant from the join)  :roll:   :rofl .
 

And the cause of coolant around cooler chamber?

Re: Coolant In Engine Oil present at end of pushrods.

Posted: 16 Oct 2022, 22:54
by Lekermitage
Oh yes forgot that - the coolant around the oil cooler was due to my earlier goof with the 'double' gasket on the water-pump exit.  It had obviously effected the integrity of the surfaces, cleaned it up and used a bit of gasket silicone over the 'o' ring and all is good.

Re: Coolant In Engine Oil present at end of pushrods.

Posted: 27 Mar 2023, 10:05
by maxstu
And 5 months later?

Re: Coolant In Engine Oil present at end of pushrods.

Posted: 31 Mar 2023, 01:14
by Lekermitage
CLOSING COMMENT - engine all back together - survived a Christmas trip to Tasmania and back (QLD) via Sussex Inlet - about 6500km all up.  No related problems, no leaks.   Did experience a problem with performance (especially uphill) in the later stages of the trip which I am 90% certain was injector related (fixed with injector cleaner fuel additive - after replacing fuel filter), planning on fitting new injectors once the bank account has settled.  So thankful for the support of this forum.

Re: Coolant In Engine Oil present at end of pushrods.

Posted: 31 Mar 2023, 13:30
by maxstu
:ok