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Re: The Superboxer, a new heart for the Silver Bullet

Posted: 22 Jun 2015, 19:09
by silverbullet
THAT is what I am talking about.

I want to be flying the flag at Hockenheim next year.

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 22 Jun 2015, 20:01
by jes*b
Shotgun :)

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 22 Jun 2015, 20:21
by ELVIS
silverbullet wrote:
PS the same calculators indicate that a T3 needs circa 135 hp to do 100mph, which would tally with the new car performance data for the SA 2.6 and also my own real-world experience from when this bus had the EJ22 (although it struggled make full power revs in 5th due to a full load misfire)

Don't know the difference between a full bodied van and Doka weight wise and drag but guess not a million miles away. Gti with mild cam with crap exhaust , ABD box and 215/65/16 maxed out at 101mph on my own private bit of the M5. Don't know if this helps your calcs but if it was 120 bhp I would be surprised.

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 22 Jun 2015, 20:28
by silverbullet
Nice one. If nothing else, it shows I am working with the right sort of numbers. Thats all that matters at this stage.

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 22 Jun 2015, 20:29
by silverbullet
jes*b wrote:Shotgun :)
First to call it.

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 22 Jun 2015, 21:26
by what2do
I'll fit a go pro on my tail gate to document it........

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 23 Jun 2015, 17:06
by silverbullet
Birthday bonus!
The chap who sold me the UN1 (who amazingly lives just across town!) called in with the old driveshafts, so I popped the splined centres out and gave him back the rest for his project.
Four cutting discs later and some fun "hard turning" and I have some DIY output shaft centres, ready to have 108mm CV flanges welded on, when I have some 4.5" steel blanks...
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Anyone know what an 094 measures over the CV mounting faces of the driveshaft flanges?

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 23 Jun 2015, 19:31
by adyjoad
280mm give or take

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 23 Jun 2015, 19:42
by mrhutch
givaway that you're a southerner right there chap.. Those discs have got loads of life left in them yet son.

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 23 Jun 2015, 20:09
by silverbullet
adyjoad wrote:280mm give or take
Thanks Ady. Billet offcut rack at steel stockholder is my next destination...

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 24 Jun 2015, 20:09
by silverbullet
So...the machined Renault CV hubs measure 235 over their faces when fitted. So I need to put circa 22mm on each side to get the CVs back into range (although the bus is lowered)
I had a rummage around the shop and found an old 5.25" dia steel pulley, 50mm wide, a leftover pattern from a long-dead job.
After a face up to confirm that it is a suitable steel (it was rusty and tough!) I carved it down to 113mm dia. Should be able to get a pair of 20mm thick recessed flanges out of it ok
:-)

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 24 Jun 2015, 20:25
by silverbullet
Unless anyone has a more accurate measurement from a transmission thats out on the bench...? ;)

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 25 Jun 2015, 04:51
by Aidan
silverbullet wrote:Unless anyone has a more accurate measurement from a transmission thats out on the bench...? ;)

give me a bell during the day

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 25 Jun 2015, 18:21
by silverbullet
He's good. Damn good.

Magic numbers are 277.6 between the CV's, 285 over the retaining lips.

I managed to get a parting blade nicely down the middle of the pulley and the welding went ok...
Image
The root run looked a bit light so I went round them again
Image
All worked out nicely with 143 from centreline to face. Happy days!
Image
I will get those recessed, drilled and tapped tomorrow :)

Re: The Superboxer, a new heart for the Silver Bullet

Posted: 26 Jun 2015, 08:35
by Titus A Duxass
Ian - are you aware of these people?
http://magento-de.p236026.webspaceconf ... urn false;