https://club8090.co.uk/w/api.php?action=feedcontributions&feedformat=atom&user=WikiSysopVW T25(T3)-Tech - User contributions [en]2026-04-30T04:31:15ZUser contributionsMediaWiki 1.44.2https://club8090.co.uk/w/index.php?title=Coolant_and_Heating_overheating_causes_and_fixes&diff=4164Coolant and Heating overheating causes and fixes2006-09-18T15:21:03Z<p>WikiSysop: </p>
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<div>'''Mocki''' ok, how it works:<br />
top up tank to fill mark, engine cold.......<br />
engine gets hot, coolant expands, builds up pressure with temp, and opens header tank pressure cap, forcing coolant into the top up tank........<br />
engine cools down when parked, coolant contracts, pressure turns to vacume, and cooolant is sucked back from top up tank to header tank, returning top up tank to fill level from its over full state when hot.....<br />
so, if the pipe between is split or leaking, it would be pushed out of the header tank and out of the split pipe onto the zorst, not into the top up tank, and when the engine cooled down, the header tank would be not full.......<br />
<br />
<br />
however, if you overfill the top up tank ( fill it when cold with hose pipe) it will push excess out of the breather holes in top of the top up tank, onto the zorst, and find its correct level.....</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Wheels_and_Tyres_-_Nut/Bolt_Torques&diff=4163Wheels and Tyres - Nut/Bolt Torques2006-09-18T15:16:59Z<p>WikiSysop: </p>
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<div>'''Minimum Thread required to attatch alternative wheels''' <br />
A good rule of thumb for all bolts and nuts is to have 1 1/2 times the length of thread, of the diameter of the thread.<br />
<br />
So if you have an M14 bolt or stud, then you would ideally want 21mm worth of threads.<br />
<br />
If you look at the pitch of the bolt/stud, (I think they're M14X1.5) then divide 21mm by 1.5 and you would have 14 threads.<br />
<br />
If you go and grab a stock wheel nut and measure the depth of it, hey presto you'll find it's fairly close to 21mm Smile<br />
<br />
Hope this helps.<br />
<br />
<br />
'''Grun:''' Incidentally why (Haynes again) should my Bay window have a recommended 94 ft/lbs torque when the steel wheels, <br>hubs, studs and nuts are the same as the T25/T3? <br>And do I torque my alloys up to the same figure as steels...<br />
<br />
'''Simon Baxter:''' Customers wince when I rattle their wheel nuts up with the air gun, they've been reading too many forums!<br />
<br />
What makes them think twice is when I get the torque wrench out and torque their wheels to 180nm as per book and I have to swing on the torque wrench, making tighter what they believed to be undo-able from the gun!<br />
Maybe the higher torque as opposed to the bay is the weight carrying capacity and the weight of the van itself. The track and wheel base are all different too.<br />
<br />
'''Stuckin88:''' I think it is a case of common sense--I keep a 2 foot breaker bar & 19mm impact socket in me van--do ya wheel nuts up fairly firmly with one of these & yool be ok--<br />
<br />
<br />
'''HarryMann:'''<br />
Simon's right, this is because the weight of the van is greater. This may sound either silly to some or obvious to others, but in reality, nuts and bolts are done up to clamp two or more parts together - the nut not coming off is taken for granted when torqued up to the correct figure, and is only much of a design a consideration in some cases, usually lightly clamped parts. Wheel nuts and recesses are tapered, so at anywhere near the correct torque figure, they're highly unlikely to loosen.<br />
<br />
But the aim is firstly to provide a clamping force calculated as appropriate, and in cases of fluctuating and even reversing loads, such as a wheel, the clamping force may also be calculated to reduce the chance of fatigue by creating a high static-stress level (e.g. pre-loading). This is probably the case with wheel bolts and studs.<br />
<br />
Between 1/2 and 2/3 of the torque figure frequently goes into friction in the threads and the bolt or nut bearing face, so as little as 1/3 produces the clamping force.<br />
<br />
I too usually carry a powerbar and 19mm impact socket on board. Knowing that the threads and nuts are cleaned and lightly lubed whenever they come off, to keep corrosion in check, and that the hub face and back of wheel is also checked and cleaned, I usually torque just over 100 ft-lbs* on 15" steels on a Syncro, that can have at least a ton in the back from time to time. 133 is what Bentley says, so knowing that they're clean and the wheel's nicely flat against the hub, I expect I'm easily getting the minimum clamping force that VW hopes for under worst case conditions.<br />
<br />
Alloy wheels often have a larger and different tapered contact area to reduce local bearing stresses. You might follow the same thinking, that if the threads are well brushed clean, the tapers aren't knarled and corroded and the nuts run up nicely, you needn't go berserk with the powerbar or torque wrench. But done up to not come off, ''isn't'' the only criterion! The clamping force should be much the same as with steels, so also make sure the backs of the wheels and hub faces are clean, flat and not corroded badly, do them up to at least 100 lb-ft and worry not. But be sure to tighten them in a star pattern in 2 or 3 stages, unequal torques are definitely a bad thing on fronts, due to the potential for disc warping.<br />
<br />
'''It is recommended good practice to check them abetween 35 and 70 miles later, with a torque wrench if possible, but a visual inspection is better than none.'''<br />
<br />
Advice: Carry a Powerbar/flex head bar and 19mm flank-drive socket always<br />
<br />
'''**''' '' '''If you insist on lubricating lug threads, please be sparing and make sure to compensate for the increased torque likely to result. For example, one lubricant manufacturer recommends torquing nuts to only 85 percent of the factory specification when using their nickel-based anti-seize compound on threads.'''' '<br />
<br />
from [http://www.volvoclub.org.uk/faq/WheelsTires.html#TorqueSpecsonAlloySteelWheels volvoclub on steels/alloys]<br />
<br />
For more, see the link at the bottom of [http://www.club80-90.co.uk/wiki/index.php?title=General_Torques&shearlgf_wiki__session=c93b68286c393fc43822ea4cc46c827b Wiki on Torques]<br />
<br />
'''NB.''' Recently, a member has had a wheel come off while underway, fortunately slowly. ''It was a steel wheel and had recently been powder coated'' It had been put on at a garage by a junior using a pneumatic nut winder. These devices rarely have a properly calibrated torque limiter/clutch. Even if they do, would it be set to suit your vehcile's wheels?<br />
<br />
It is really '''your''' responsibility to check the wheel nuts yourself, whenever they've been off, as its fundamenetal to vehicle safety, a bit like checking your lights are working proeprly before setting ioff (as we all do of course)..</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=4161Main Page2006-09-17T12:31:58Z<p>WikiSysop: </p>
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<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
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*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Buyers guide by Simon Brickyard and others]]<br />
*[[Syncro - Testing| Buyers guide (testing syncro features)]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
<br />
For Maintenance Bulletins look in Misc Tips and Tips<br />
<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*[[petrol engines None starting diagnostic flow chart|Not starting diagnostic flow chart]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
*General Ignition Info/Debugging<br />
**[[Petrol engines Ignition advance curves| Ignition advance curves]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance stripped spark plug thread|stripped spark plug thread]]<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
==Exhausts==<br />
*[[Exhausts|Exhausts]]<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System MPG|MPG]]<br />
*[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVJs Driveshafts (not Syncro front)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs Fitting Repair Kit_01|Gearlever pivot repair kit - fitting]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's and Driveshafts==<br />
http://volksweb.relitech.com/cvjoints.htm<br />
http://www.type2.com/bartnik/cvjoints.htm<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
*[[Driveshaft/CVJ condition check| Driveshaft/CVJ condition check]]<br />
<br />
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<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
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<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
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<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
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<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm DVLA regs on number plates]<br />
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<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
**[[Camping Interior Heavy duty charging|Heavy duty charging]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
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<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
==Useful Data==<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
<br />
==Tools/Sundries/Techniques==<br />
<br />
'''Tools'''<br />
*[[General air compressors |air compressors]]<br />
*[[General Screw/bolt punch|Screw/bolt punch]]<br />
*[[General EMPI Rear hub nut spanner|EMPI Rear hub nut spanner]]<br />
*[[General Engineering Scrapers|Engineering scrapers]]<br />
*[[General Oil-seal extractor|Oil-seal extractor]]<br />
*[[General Bench Vise|Bench vice]]<br />
*[[Techniques - Improvised tools|Improvised tools]]<br />
<br />
'''Sundries'''<br />
*[[General Duralac anti-corrosion compound|Duralac anti-corrosion compound]]<br />
*[[General LFS|Laminate fibre sheet (LFS) e.g. Tufnol]]<br />
*[[General J-B Weld|J-B Weld epoxy repair]]<br />
<br />
'''Techniques'''<br />
*[[Techniques - Drilling out broken studs/bolts|Drilling out broken studs/bolts]]<br />
*[[Techniques - Annealing dural sheet/plate|Annealing dural sheet]]<br />
*[[Techniques - Cleaning/Trueing mating faces|Cleaning/Trueing mating faces]]<br />
*[[Techniques - Removing spigot shaft bearing|Removing spigot shaft bearing]]<br />
*[[Techniques - Welding|Welding]]<br />
*[[Techniques - Bleeding brakes/clutches|Bleeding hydraulic brakes and clutches]]<br />
*[[Techniques - Removing rusty screws|Removing rusty screws]]<br />
<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds Explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html Latitude and longtitude format converter]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ GSF POI for Tom Tom sat nav]<br />
<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
<br />
==Parts Acquisition==<br />
<br />
*[[Parts Acquisition - Main Dealer|Buying parts from main dealer]]<br />
*[[Parts Acquisition - Non-Main Dealer|Buying parts from other suppliers]]<br />
<br />
==Maintenance Bulletins==<br />
[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
<br />
----<br />
<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=4160Main Page2006-09-17T10:37:33Z<p>WikiSysop: </p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Buyers guide by Simon Brickyard and others]]<br />
*[[Syncro - Testing| Buyers guide (testing syncro features)]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
<br />
For Maintenance Bulletins look in Misc Tips and Tips<br />
<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*[[petrol engines None starting diagnostic flow chart|Not starting diagnostic flow chart]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
*General Ignition Info/Debugging<br />
**[[Petrol engines Ignition advance curves| Ignition advance curves]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
==Exhausts==<br />
*[[Exhausts|Exhausts]]<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System MPG|MPG]]<br />
*[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVJs Driveshafts (not Syncro front)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs Fitting Repair Kit_01|Gearlever pivot repair kit - fitting]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's and Driveshafts==<br />
http://volksweb.relitech.com/cvjoints.htm<br />
http://www.type2.com/bartnik/cvjoints.htm<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
*[[Driveshaft/CVJ condition check| Driveshaft/CVJ condition check]]<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
**[[Camping Interior Heavy duty charging|Heavy duty charging]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
==Useful Data==<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
<br />
==Tools/Sundries/Techniques==<br />
<br />
'''Tools'''<br />
*[[General air compressors |air compressors]]<br />
*[[General Screw/bolt punch|Screw/bolt punch]]<br />
*[[General EMPI Rear hub nut spanner|EMPI Rear hub nut spanner]]<br />
*[[General Engineering Scrapers|Engineering scrapers]]<br />
*[[General Oil-seal extractor|Oil-seal extractor]]<br />
*[[General Bench Vise|Bench vice]]<br />
*[[Techniques - Improvised tools|Improvised tools]]<br />
<br />
'''Sundries'''<br />
*[[General Duralac anti-corrosion compound|Duralac anti-corrosion compound]]<br />
*[[General LFS|Laminate fibre sheet (LFS) e.g. Tufnol]]<br />
*[[General J-B Weld|J-B Weld epoxy repair]]<br />
<br />
'''Techniques'''<br />
*[[Techniques - Drilling out broken studs/bolts|Drilling out broken studs/bolts]]<br />
*[[Techniques - Annealing dural sheet/plate|Annealing dural sheet]]<br />
*[[Techniques - Cleaning/Trueing mating faces|Cleaning/Trueing mating faces]]<br />
*[[Techniques - Removing spigot shaft bearing|Removing spigot shaft bearing]]<br />
*[[Techniques - Welding|Welding]]<br />
*[[Techniques - Bleeding brakes/clutches|Bleeding hydraulic brakes and clutches]]<br />
*[[Techniques - Removing rusty screws|Removing rusty screws]]<br />
<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds Explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html Latitude and longtitude format converter]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ GSF POI for Tom Tom sat nav]<br />
<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
<br />
==Parts Acquisition==<br />
<br />
*[[Parts Acquisition - Main Dealer|Buying parts from main dealer]]<br />
*[[Parts Acquisition - Non-Main Dealer|Buying parts from other suppliers]]<br />
<br />
==Maintenance Bulletins==<br />
[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
<br />
----<br />
<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=General_air_compressors&diff=4147General air compressors2006-09-12T19:45:10Z<p>WikiSysop: </p>
<hr />
<div>That's at about the very very minimum you could use.<br />
<br />
Dont be fooled by the 2HP bit, which is what a lot of compressors are at. The important points are<br />
24ltr - you'd be better of with 50ltr.<br />
7.3 cfm - thats okay (just) for running an air spray gun, but will be no good whatsoever for sanding tools etc. Again, dont be fooled by what the compressor and/or the tools claim. The random orbital sander I have, for instance, claims to work at 2HP and 8cfm, but it runs for about 30 seconds then stops while the compressor catches up, despite the fact my compressor is more powerful than 2 and 8.<br />
<br />
<br />
If you're doing relatively small sections (rust repair etc) then that compressor will be (just about) okay. If you plan on doing larger areas or whole panels, then I'd spend quite a lot more or try and get one secondhand.<br />
<br />
<br />
I speak as an experienced idiot who is still utterly rubbish at spraying etc, but Ive made enough mistakes that I feel qualified to pass on my knowledge so others dont need to make the same ones!</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=4146Main Page2006-09-12T19:44:47Z<p>WikiSysop: /* Tools/Sundries/Techniques */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Buyers guide by Simon Brickyard and others]]<br />
*[[Syncro - Testing| Buyers guide (testing syncro features)]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
<br />
For Maintenance Bulletins look in Misc Tips and Tips<br />
<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*[[petrol engines None starting diagnostic flow chart|Not starting diagnostic flow chart]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
*General Ignition Info/Debugging<br />
**[[Petrol engines Ignition advance curves| Ignition advance curves]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System MPG|MPG]]<br />
*[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVJs Driveshafts (not Syncro front)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs Fitting Repair Kit_01|Gearlever pivot repair kit - fitting]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's and Driveshafts==<br />
http://volksweb.relitech.com/cvjoints.htm<br />
http://www.type2.com/bartnik/cvjoints.htm<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
*[[Driveshaft/CVJ condition check| Driveshaft/CVJ condition check]]<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
==Useful Data==<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
<br />
==Tools/Sundries/Techniques==<br />
<br />
'''Tools'''<br />
*[[General air compressors |air compressors]]<br />
*[[General Screw/bolt punch|Screw/bolt punch]]<br />
*[[General EMPI Rear hub nut spanner|EMPI Rear hub nut spanner]]<br />
*[[General Engineering Scrapers|Engineering scrapers]]<br />
*[[General Oil-seal extractor|Oil-seal extractor]]<br />
*[[General Bench Vise|Bench vice]]<br />
*[[Techniques - Improvised tools|Improvised tools]]<br />
<br />
'''Sundries'''<br />
*[[General Duralac anti-corrosion compound|Duralac anti-corrosion compound]]<br />
*[[General LFS|Laminate fibre sheet (LFS) e.g. Tufnol]]<br />
*[[General J-B Weld|J-B Weld epoxy repair]]<br />
<br />
'''Techniques'''<br />
*[[Techniques - Drilling out broken studs/bolts|Drilling out broken studs/bolts]]<br />
*[[Techniques - Annealing dural sheet/plate|Annealing dural sheet]]<br />
*[[Techniques - Cleaning/Trueing mating faces|Cleaning/Trueing mating faces]]<br />
*[[Techniques - Removing spigot shaft bearing|Removing spigot shaft bearing]]<br />
*[[Techniques - Welding|Welding]]<br />
*[[Techniques - Bleeding brakes/clutches|Bleeding hydraulic brakes and clutches]]<br />
*[[Techniques - Removing rusty screws|Removing rusty screws]]<br />
<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds Explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html Latitude and longtitude format converter]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ GSF POI for Tom Tom sat nav]<br />
<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
<br />
==Parts Acquisition==<br />
<br />
*[[Parts Acquisition - Main Dealer|Buying parts from main dealer]]<br />
*[[Parts Acquisition - Non-Main Dealer|Buying parts from other suppliers]]<br />
<br />
==Maintenance Bulletins==<br />
[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
<br />
----<br />
<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Petrol_engines_aircooled_thermostat&diff=4145Petrol engines aircooled thermostat2006-09-12T09:50:44Z<p>WikiSysop: </p>
<hr />
<div><br />
<br />
[http://www.ratwell.com/technical/Thermostats.html Aircooled thermostats explained (By Richard Atwell)]<br />
<br />
'''VW have stopped manufacturing the thermostats for aircooled T25s'''<br />
<br />
[http://www.germansupply.com/xcart/customer/home.php?gspage=customer/main/tech/tstat/t1_tstat_in_t4.tpl Using a type 1 beetle/bay thermostat as a replacement]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Petrol_engines_aircooled_thermostat&diff=4144Petrol engines aircooled thermostat2006-09-12T09:49:35Z<p>WikiSysop: </p>
<hr />
<div>[http://www.ratwell.com/technical/Thermostats.html Aircooled thermostats explained (By Richard Atwell)]<br />
<br />
[http://www.germansupply.com/xcart/customer/home.php?gspage=customer/main/tech/tstat/t1_tstat_in_t4.tpl Using a type 1 beetle/bay thermostat as a replacement]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=4143Main Page2006-09-11T15:41:51Z<p>WikiSysop: /* CV's and Driveshats */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Buyers guide by Simon Brickyard and others]]<br />
*[[Syncro - Testing| Buyers guide (testing syncro features)]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
<br />
For Maintenance Bulletins look in Misc Tips and Tips<br />
<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*[[petrol engines None starting diagnostic flow chart|Not starting diagnostic flow chart]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
*General Ignition Info/Debugging<br />
**[[Petrol engines Ignition advance curves| Ignition advance curves]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System MPG|MPG]]<br />
*[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVJs Driveshafts (not Syncro front)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs Fitting Repair Kit_01|Gearlever pivot repair kit - fitting]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's and Driveshafts==<br />
http://volksweb.relitech.com/cvjoints.htm<br />
http://www.type2.com/bartnik/cvjoints.htm<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
*[[Driveshaft/CVJ condition check| Driveshaft/CVJ condition check]]<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
==Useful Data==<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
<br />
==Tools/Sundries/Techniques==<br />
<br />
'''Tools'''<br />
*[[General Screw/bolt punch|Screw/bolt punch]]<br />
*[[General EMPI Rear hub nut spanner|EMPI Rear hub nut spanner]]<br />
*[[General Engineering Scrapers|Engineering scrapers]]<br />
*[[General Oil-seal extractor|Oil-seal extractor]]<br />
*[[General Bench Vise|Bench vice]]<br />
*[[Techniques - Improvised tools|Improvised tools]]<br />
<br />
'''Sundries'''<br />
*[[General Duralac anti-corrosion compound|Duralac anti-corrosion compound]]<br />
*[[General LFS|Laminate fibre sheet (LFS) e.g. Tufnol]]<br />
*[[General J-B Weld|J-B Weld epoxy repair]]<br />
<br />
'''Techniques'''<br />
*[[Techniques - Drilling out broken studs/bolts|Drilling out broken studs/bolts]]<br />
*[[Techniques - Annealing dural sheet/plate|Annealing dural sheet]]<br />
*[[Techniques - Cleaning/Trueing mating faces|Cleaning/Trueing mating faces]]<br />
*[[Techniques - Removing spigot shaft bearing|Removing spigot shaft bearing]]<br />
*[[Techniques - Welding|Welding]]<br />
*[[Techniques - Bleeding brakes/clutches|Bleeding hydraulic brakes and clutches]]<br />
*[[Techniques - Removing rusty screws|Removing rusty screws]]<br />
<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds Explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html Latitude and longtitude format converter]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ GSF POI for Tom Tom sat nav]<br />
<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
<br />
==Parts Acquisition==<br />
<br />
*[[Parts Acquisition - Main Dealer|Buying parts from main dealer]]<br />
*[[Parts Acquisition - Non-Main Dealer|Buying parts from other suppliers]]<br />
<br />
==Maintenance Bulletins==<br />
[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
<br />
----<br />
<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=4142Main Page2006-09-11T15:39:26Z<p>WikiSysop: /* CV's and Driveshats */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Buyers guide by Simon Brickyard and others]]<br />
*[[Syncro - Testing| Buyers guide (testing syncro features)]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
<br />
For Maintenance Bulletins look in Misc Tips and Tips<br />
<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*[[petrol engines None starting diagnostic flow chart|Not starting diagnostic flow chart]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
*General Ignition Info/Debugging<br />
**[[Petrol engines Ignition advance curves| Ignition advance curves]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System MPG|MPG]]<br />
*[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVJs Driveshafts (not Syncro front)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs Fitting Repair Kit_01|Gearlever pivot repair kit - fitting]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's and Driveshats==<br />
http://www.type2.com/bartnik/cvjoints.htm<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
*[[Driveshaft/CVJ condition check| Driveshaft/CVJ condition check]]<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
==Useful Data==<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
<br />
==Tools/Sundries/Techniques==<br />
<br />
'''Tools'''<br />
*[[General Screw/bolt punch|Screw/bolt punch]]<br />
*[[General EMPI Rear hub nut spanner|EMPI Rear hub nut spanner]]<br />
*[[General Engineering Scrapers|Engineering scrapers]]<br />
*[[General Oil-seal extractor|Oil-seal extractor]]<br />
*[[General Bench Vise|Bench vice]]<br />
*[[Techniques - Improvised tools|Improvised tools]]<br />
<br />
'''Sundries'''<br />
*[[General Duralac anti-corrosion compound|Duralac anti-corrosion compound]]<br />
*[[General LFS|Laminate fibre sheet (LFS) e.g. Tufnol]]<br />
*[[General J-B Weld|J-B Weld epoxy repair]]<br />
<br />
'''Techniques'''<br />
*[[Techniques - Drilling out broken studs/bolts|Drilling out broken studs/bolts]]<br />
*[[Techniques - Annealing dural sheet/plate|Annealing dural sheet]]<br />
*[[Techniques - Cleaning/Trueing mating faces|Cleaning/Trueing mating faces]]<br />
*[[Techniques - Removing spigot shaft bearing|Removing spigot shaft bearing]]<br />
*[[Techniques - Welding|Welding]]<br />
*[[Techniques - Bleeding brakes/clutches|Bleeding hydraulic brakes and clutches]]<br />
*[[Techniques - Removing rusty screws|Removing rusty screws]]<br />
<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds Explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html Latitude and longtitude format converter]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ GSF POI for Tom Tom sat nav]<br />
<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
<br />
==Parts Acquisition==<br />
<br />
*[[Parts Acquisition - Main Dealer|Buying parts from main dealer]]<br />
*[[Parts Acquisition - Non-Main Dealer|Buying parts from other suppliers]]<br />
<br />
==Maintenance Bulletins==<br />
[[Fuel System Filler Problems|Filler/filling problems]]<br />
<br />
<br />
----<br />
<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Interior_non_camping_stereo_fitting&diff=4087Interior non camping stereo fitting2006-08-29T19:35:18Z<p>WikiSysop: </p>
<hr />
<div>[http://www.ehow.com/how_5829_wire-car-stereo.html | Also See www.ehow.com]<br />
<br />
[http://194.242.159.246/brickyard/info/mods/audio/Audio.htm | Also see brickyard]<br />
<br />
ISO wiring '''Disco Dave'''<br />
<br />
red = permanant live<br />
<br />
yellow = ignittion live<br />
<br />
black = negative<br />
<br />
light blue = att for car phone<br />
<br />
dark blue = remote for amps<br />
<br />
purple = live to auto aerial<br />
<br />
speakers are<br />
<br />
white/ white with black<br />
<br />
black/ black with white<br />
<br />
purple / purple with either white or balc<br />
<br />
green / green with either black or white<br />
<br />
----<br />
<br />
Apparently you can fit an 8X9 at an angle in the door, I think I have a 6" JBL in the front lower doors and 8X9 magnats in the tail gate works OK for me. Enough to drown out wind/engine/children noises if need be. From memory had to lose the map pocket to put the larger speakers in, but hey! to remove door card you need to peel back the plastic cover on your window winder and undo the screw to pull it off. Also you need to pop out the plastic trim thingy from under the door open lever with a screw driver and undo the screw that holds that mechanism in place and remove it. Your door card will then pop off, it has several plastic retainers around the edge that just pull out. there is (or should be ) a plastic sheet that covers the upper portion of the door which prevents you installing anything in the top half of the door, you could remove it but it will make your van draughtier and will encourage moisture to build up in the doors leading to rot. in fact whilst your in there it may be an idea to hoover out that lower bit where the speaker is going to go and paint as best as you can with black waxoyl, this will help reduce tinny buzz you some times get from the speakers in the doors and may help your doors live a few more years. Make sure you check and recheck your polarity on the speakers, if your not sure which tab is which is which touch a 9 volt battery to the wires and note the direction the speaker jumps, if it jumps out the wire you touched the positive side of the battery to is the positive terminal on the speaker. (only do this momentarily) needless to say make sure any wiring is secure and insulated. I understand that soldered conections with heat shrink are the best. You wouldn't be the first one to lose a van to dodgy wiring if it burns.<br />
<br />
-----<br />
'''ghost123uk''' <br />
<br />
Is the German T25 a 12v negative earth? - Yes<br />
<br />
The - ( negative ) is brown<br />
<br />
The speaker wires are thin pairs, of either grey or brown wires, and one wire in each pair will have a coloured stripe running down it. This coloured stripe should be considered as the speaker + (positive) wire.<br />
<br />
There will be two live wires ( TAKE CARE HERE ) one will go on and off when you turn the ignition on and off, and one will stay live all the time.<br />
My preference is not to use the one that goes on and off with the key, but to use the one that stays live.<br />
<br />
Without looking at my van I cannot remember what colour it is.<br />
Use a bulb earthed to a bare bit of metal to check. (this is a better way of doing it than even using a proper test meter for the home radio fitter by the way,<br />
<br />
''' the boring bulb test bit.'''<br />
<br />
Some wires can "appear" to be live when tested by a meter, but as the meter does not put any load on the wire, it can give a false reading.<br />
<br />
The wire might not be comming directly from it's appropriate fuse, but instead, be going via another piece of equipment.<br />
<br />
By testing it with a bulb, earthed to a clean bit of bare metal on the body, you are putting it under load, and the bulb will only glow brightly if the wire is a genuine live feed !! )<br />
<br />
Tip 1 = Always wire the live wire up LAST<br />
<br />
Tip 2 = Be very carefull when messing with the live wires, they are not dangerous to you, but a simple, easily made slip and you can blow a fuse, then spend 10 minutes finding which one, etc, very annoying. Or, it can touch on a wire comming from the stereo and instantly wreck it.<br />
<br />
Tip 3 = First test to be done at a LOW volume, if you don't here sound comming from it at low volume DON'T crank it up ( it's an instinct to do that !! ) if there is summat wrong with your speaker wiring and you crank it up you will blow the output chip = expensive repair.<br />
<br />
Take care with that live wire when it is hanging loose from the dash, they always head striaght for the worst place to short against !!<br />
<br />
Oh and remember the radio will have two wires that need to be live.<br />
One is for the main power ( sometimes connected to the one that goes on and off with the ignition so the radio goes off when you take the key out (perhaps not desirable in a camper van)<br />
<br />
And one that feeds the radio station memory chip, this needs to stay live all the time.<br />
<br />
Another wire comming from the radio (usually yellow) comes live when you turn the radio on ( this is for electric aerials etc ) take care this wire, if not used, is insulated with tape or a "chocky block connector"<br />
Some wires can "appear" to be live when tested by a meter, but as the meter does not put any load on the wire, it can give a false reading.<br />
<br />
The wire might not be comming directly from it's appropriate fuse, but instead, be going via another piece of equipment.<br />
<br />
By testing it with a bulb, earthed to a clean bit of bare metal on the body, you are putting it under load, and the bulb will only glow brightly if the wire is a genuine live feed.<br />
<br />
==========<br />
<br />
Re wire size<br />
<br />
OK - firstly if you like playing rave or reggae, loud, on a powerful system, then no the wire is not up to it.<br />
<br />
But for "normal" use it is fine.<br />
<br />
This is not really a safety issue by the way, it is more that during very loud bass passages in the music, such as a reggae beat or rave drum and bass sounds, the wire cannot pass enough current to produce the volume, and the bass gets distorted. (btw, this in turn distorts the other ranges due to a thing called "modulation", but that is even more boring ( tho I can if you want Smile )<br />
<br />
In my opinion, if you are not using any external amps, then the supplied wiring is fine.<br />
<br />
Look at the thickness of the main + wire comming out of the radio and consider that as OK ( the radio manufacturer did ! ).<br />
<br />
'''More detail''' <br />
<br />
The power ( measured in Amps ) that must go down the cable roughly equals the TOTAL power output in Watts, divided by the Volts ( 12 ) then mutiplied by 1.5.<br />
<br />
Therfore a 100 watt stereo will use 12.5 Amps MAXIMUM.<br />
<br />
The problem is that nowadays manufacturers tell lies about the power output of their stereos to sell them.<br />
<br />
If it does not have a separate power amp it is very unlikely to be more than a total of 80 Watts ( 4 outputs at 20 Watts to each speaker )<br />
despite what may be printed on the box or leaflet.<br />
<br />
Plus there are many different ways to measure power, RMS is the scientific way but gives the lowest figure so makers tend to use meaningless figures such as "Peak Power Output" or even "Power Peak Input".<br />
<br />
==========<br />
<br />
'''Re what wire to use.'''<br />
<br />
Common sense plays a big part here.<br />
If you feel the need to upgrade the wiring, then you might as well get some nice thick stuff as it is not much dearer than everage stuff.<br />
Mains cable is fine, especially as it is useually double insulated so is less prone to chaffing through against rough metal edges ( though you should avoid this of course anyway, with rubber grommets etc ).<br />
<br />
Plus you can twist the 2 or 3 wires in the mains cable together to double or triple the power handling.<br />
<br />
Always use earth wires, from the radio (or amp), that are as short as possible and go to a nice bright good connection to a bare bit of metal bodywork. This will help eliminate unwanted noises. Don't forget this wire needs to be as thick as the power wire !!<br />
<br />
If adding wires to the battery ALWAYS stick a suitable high quality "inline" fuse, right close to where the wire is connected to the + positive terminal on the battery.<br />
<br />
All this is for wiring a "normal" stereo.<br />
If you are wiring a huge "max power" type 100000 Watt system, then you have more boring stuff to learn ( I can go on if you want Rolling Eyes - or have I gone on long enough, probably)<br />
----</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Touring_-_Sweden&diff=4086Touring - Sweden2006-08-28T20:04:34Z<p>WikiSysop: </p>
<hr />
<div>'''CJ:''' A friend of mine is starting up camper van rental in sweden, hes got a T4 TDI WESTY ready to go camping in sweden,finland. Fly into Stockholm and its waiting at the airport to start your holiday, go to my website [www.syncrospares.co.uk] then go to links and it's there ,awesome place to go if you havent been<br />
<br />
'''Cumbrian Kieth'''<br />
We went to Sweden last year and had a good time. Driving was easy and relaxed - lots of room and not so many people/vehicles. Towns are busy wherever you go...<br />
Campsites were much like here - well signed and good - varied in extra facilities like here - costs were similar. If you use Camping Gaz be warned we paid £33 for a 907 cylinder refill! (more like £15 here)<br />
Petrol cost a little less than here. Food was similar to here. Meat was more. Booze is expensive. Ferries to get there are rather dear - we went Newcastle to Gothenburg as we are in the north of England - cost us over £400 - you have to have accomodation and it is about a 30hr crossing.<br />
<br />
Their campsite season is shorter than ours - some sites start winding down in late August and we didn't go very far north, where they may be fewer anyway. If you want to wild camp then this is easy as long as you respect the environment and other people. It's a very neat and tidy country/culture and they are very keen on flags - many houses fly a Swedish flag or pennant from a tall flagpole.</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3957Main Page2006-08-03T12:34:02Z<p>WikiSysop: /* Petrol engines */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Buyers guide by Simon Brickyard and others]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*[[petrol engines None starting diagnostic flow chart|None starting diagnostic flow chart]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
* [[Syncro | 15" Mercedes steel rims that fit]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
*[[Parts - Genuine VW Parts|Asking for Genuine VW Parts at VW dealer]]<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Misc_tips_and_tricks_buyers_guide&diff=3956Misc tips and tricks buyers guide2006-08-02T22:28:56Z<p>WikiSysop: </p>
<hr />
<div>[http://members.tripod.com/%7Ewetwesties/buyers.txt | Also see used VW buyers checklist]<br />
<br />
-----<br />
check under the footwell carpet for rot, and in the dash pod for corrosion on the electrics in there, may be an idea to check all lights and indicators are switching on OK and fuel+heat guages register if the electrics have moisture in them these may be faulty. Something to watch for if there has been water ingress is has it started to rot either the interior, beds and units etc. Or whether it is puddling in the sills. Also might be an idea to remove the lower fridge vent to see inside, check with the owner first as when you unscrew this the screw holes may just disintegrate, if not try and get a look at this area from the insidethrough the cupboards. take a small mirror and torch and see if you can get a look at how much rot there is in there. The fridge condensates here and typically there will be some rot, just how much will determine weher you can slow its progress as I did with waxoyl or wether you be on the end of a welding bill in a years time. Try and get a feel for the seatbelt mouting points, the inner points are hard to see on the fronts you may need to feel for them. The bottom of the battery tray under the drivers/passengers seat and the area below the rear air vents to the engine are also favourite rot spots. surface rust is treatable and unavoidable some might say, I'm talking corrosion to the point where its holed or the metal has become brittle. <br />
<br />
-----<br />
<br />
Buyers guide taken from http://www.brickyard.co.uk<br />
Written by Simon Baxter of http://www.brickwerks.co.uk / http://www.sjbaxter.co.uk<br />
<br />
I have put this guide together to try and help those people that are thinking of buying a T3/vanagon/wedge/brick or what ever you want to call them, but also as a bit of a guide of what people that already own them of things to watch out for.<br />
I am not the keeper of all knowledge when it comes to T3's but I would say I know a little more than others, so if you feel you<br />
have anything to add to this guide then please let me know or if you feel that I am wrong also please also let me know (I am a<br />
big boy now, I can take it!). I have based this guide on my time owning, driving and repairing other peoples vehicles and looking at T3's in scrap yards and at VW shows. <br />
<br />
== Body ==<br />
<br />
This along with the engine is the biggest deciding point of your purchase so it's imperative that's its in good condition, spending a little time inspecting your propective purchase may save you a hell of a lot of money in the long run. Buy on body condition.<br />
<br />
== Seams ==<br />
<br />
As you are probably aware, T3's tend to rust a little around the body seams, due to modern manufacturing techniques, body tolerances and panel fit have come along way since the "bay window" van ('68-'79) but to the cost of rust on our vans, I believe it to be because the seams aren't big enough to be able to get a sponge in properly to clean them out, the flexible sealer cracks, salt and road dirt get in and hey presto...rust. Once its in there your going to have great difficulty getting it out, so be warned, walk away from a van with rot around the seams unless you are confident you can get rid of it. Most vans are now getting to that age where a little crispiness around the edges is inevitable, also check that all the seams that are meant to be there actually are! A lot of repairers either weld the seams up or fill over them, it WILL be hiding something!<br />
<br />
<br />
== Gutters ==<br />
<br />
With the standard height of a T3 it is quite difficult to wash the roof and gutters so they are often overlooked and hence<br />
get blocked which holds water against the panels which eventually leads to corrosion. Roof racks also scratch the paint around <br />
this vulnerable area and impede the free flow of water away, so when your going to inspect a van, take something to stand on <br />
and take a good look at the state of the guttering (or cantrail to give it its correct name). It is a good idea to give the gutters a good clean out once in a while with some cutting compound or T-cut and give them a thin layer of protective wax such as Finigans Waxoyle. Some of the lesser camper conversions (who will remain nameless!) tend to rot around where the hinges for the side opening roof attaches, and tend to break away. If your looking at a camper then check the area around the gutters with the roof up.<br />
<br />
== Windows ==<br />
<br />
Sounds silly doesn't it?, well I'll explain... its not actually the windows, rather its frame or surround, windscreen <br />
surrounds are prone to corrosion in the bottom corners normally noticed by a small pool of water in the foot wells after rain, <br />
although you can't go pulling someone's windscreen out when you are thinking of buying it you can probably get away with lifting <br />
the corner of the rubber with a small screw driver and having a little sneaky peaky underneath for brown crispy bits, or alternatively you can have a look at the underside from under the dashboard (so remember your torch!). It's not just the screen you have to watch out for, its converted panel vans, these are the vehicles that left the factory as a delivery van and have had windows "cut" into them. When the hole is cut for the window, the bare metal isn't often primed or painted so the first time it rains the water runs behind the seal and sits there rotting the metal so watch out for bubbles around these windows.<br />
<br />
== Front wheel arches ==<br />
<br />
Volkswagen in there infinite wisdom put some expansion tanks in the front wheel arches for their "wacky" fuel tank design (more later), trouble is that they are a bit of a water trap and hold mud (therefore water) against the interior of the arch. Regular washing is the answer here but if its already taken hold then watch out for M.O.T failures as it lies within the prescribed 30 cm of a seat belt mounting. So check under the matting around the seat belt mounts. Also watch out for the cab step as the rubber anti slip thing holds water underneath it also leading to rot.<br />
<br />
<br />
== Rear wheel arches ==<br />
<br />
Just because they have a seam around them, that's the worst bit, Oh and they are a real swine to fit as they disappear into the tub of the arch. Cab floor. Normally due to a leaking screen and water collecting under the rubber mat and not being able to get out, a cursory glance under the mat isn't going to go amiss, not that bad to repair, just watch out for the throttle cable conduit!! <br />
<br />
== Fuel tank ==<br />
<br />
A lot of people have rotten fuel tanks and they are blissfully unaware! you see the top of the tank is more or less flat and level with a valley pressed into it for clearance for the antique heating system on air-cooled models. Its not till you fill up over half way until you find out! You can imagine a conversation at the factory "oh no we can't fit this big numb hose between the body and the tank" says one designer "don't worry" says another " we'll put a big dent in the top of the tank and some silly tanks in the front arches, oh and we'll need lots of fiddly pipes too!!" so.. Anyway back to the point, the top of the tank is a big water trap, water sits there rusting the tank from the outside in. So a grovel around under the van is in order here, look for clean patches on the tank where the under seal and paint have been washed away by the leaking fuel, the tanks aren't that bad to replace Its just those damn fiddly pipes in the top that are a pain!, oh and please be aware that the earlier (pre '85 model year) tank are now deleted from VAG stock so a good second hand one or a later tank and filler neck must be fitted. Tanks are interchangeable between petrol and Diesel models except the 2.1 petrol which has a swirl pot for the injection system. New replacement tanks are available from the usual sources. Doors. Not many problems here, just the window winder knobs fall off just like the rest of the VW's of the same era, he use of later MK III polo style winders usually works. Window winder mechanisms wear, easy to repair. Doors are interchangeable between years.<br />
<br />
== Tailgate ==<br />
<br />
Not may problems here either, later (post '85) models seem to rust a little on the inner edge by the striker mechanism, locks seize from lack of use. The struts that hold up the tailgate loose their strength but are quick, easy and inexpensive to replace. Tailgates are interchangeable although there are differences between early and late, the lock aperture for one is larger on later models.<br />
<br />
== Sliding door ==<br />
<br />
(Side loading door). These especially the commercials rot a little along the bottom edge, earlier ones (pre '85) are by design difficult to close without slamming them, this is one of the things that was picked up by most owners when the vehicle was launched back in 1979 but it took VW 5 years to rectify, also watch out for worn door runner bearings resulting in a less than smooth operation of the door and are quite expensive from VW, again good second hand ones are the way forward. Early and late door are not interchangeable, something to think about when purchasing a replacement. Door handles are also different as are the hinges. Early door handles are getting hard to find, expect to pay over the odds.<br />
<br />
== Running gear ==<br />
<br />
In my opinion is quite a good strong setup and doesn't give that much trouble. Most were fitted with a brake servo to aid you weary leg but some early 1600's came sans servo but still pull up well compared to a polo!<br />
<br />
== Front suspension ==<br />
<br />
There were two systems used, the early style with pressed steel lower wishbones and the later with a cast (forged?) lower wishbones, Im not too sure why they changed them, maybe they weren't strong enough but what ever the reason the two systems suffered the same problems, broken anti roll bar link arms, the earlier cranked ones break off at the top of the thread and at around £40 each they aren't cheap but on the plus side they are quite easy to repair. Upper wishbone inner bushes also wear, be careful if you tackle replacement as the bolt that secures the wishbone to the body also sets the camber angle for your steering geometry and if you malechicken that up you in deep doodoo as you need all manner of fancy machinery to reset it! Upper ball joint also wear but are dead easy to replace.<br />
<br />
== Rear suspension ==<br />
<br />
The rear trailing arm has been know to rust through in places, have a scrape of the seams and the spring cup, if lowering your van then be aware that you will gain lots of negative camber, this is adjustable if you can get the bolts undone! they do seize into the metal bush sleeve. Syncro 16" Syncro arms are longer to cope with the increase in suspension height, thus not interchangeable with 2WD models. Rear wheel bearing do tend to have a small amount of linear movement, this is normal and not generally cause for alarm.<br />
<br />
== Front brakes ==<br />
<br />
Again two systems used, the front brakes were robbed from the "bay window" and used on the T3 until 6/'86, bleed nipples fall off due to corrosion. The pistons leak when the front wheel bearings are left unadjusted for long periods. Flexible brake hoses are very long, sometimes known to foul parts of the body and suspension, also prone to cracking and bubbling up. Later brakes "feel" better. The brake disc carries the wheel bearing so if you are replacing front brake discs remember that you will also need to purchase wheel bearing kits too. Rear brakes. The automatic adjusters never seem to work as they should, one of the tags on the back plates corrode and fall off and that's about it, nothing is hard to replace, cables are straight forward to do. Rear brake adjuster bars wear which don't allow the rear brakes to adjust as they should, this can be rectified by clever filing of the bar.<br />
<br />
== Gearbox ==<br />
<br />
4 and 5 speed manual gearboxes were available. Regular oil changes are a good idea. Differential bearings tend to get a bit noisy around 100K miles, 5 speed boxes get stuck in gear due to synchromesh failure but VW modified the parts from about '88 on. Pinion oils seals go hard and leak oil out of the bell housing, the seal is cheap but you have to take the gearbox out. 5 speed boxes generally aren't that good or as high geared as people think, its just the ratio's are closer together. Don't be put off by a 4 speed box.<br />
<br />
<br />
== Other Stuff ==<br />
<br />
Just stuff that doesn't come under the above headings! Electric's.They don't seem that bad Its just when someone has been messing with them!, have a poke under the dash and look for scotch locks (or bodge locks as I like to call them) they are those little blue connectors that you squeeze together with pliers, they are OK but...... The printed circuit on the back of the instrument cluster is prone to burning out where it goes around corners and the connector that connects it to the loom often corrodes and causes trouble and at 70GBP2004 for just the PCB well Its not a risk you want to take so make sure all the warning lights and the dash illumination works, if the fuel gauge doesn't work it could be a few things and could lead to fuel tank removal so check it! If the horn doesn't work Its normally a little earth strap at the lower end of the steering column.<br />
<br />
== Engine ==<br />
<br />
There are a few different engines to choose from, to be brutally honest non of the engines are brilliant, Its just which one do you go for, I will try to list as many know faults of each engine to give you some idea of what to watch out for. I'll only concentrate on the engines available in the UK although the others are based around the same engine anyway. ALL of the petrol engine available for use in the UK are capable of running on unleaded fuel with little or no alterations.<br />
<br />
=== Air-cooled - petrol ===<br />
<br />
==== CT 1,6l 4-cyl. Flat4 air-cooled 79 to 82, 37Kw / 50bhp ====<br />
<br />
Loosely based around the type 1 VW engine with added hydraulic tappets, removable spin on type oil filter, cooling fan on end of crank. Very under powered at 50hp, but quite economical. Watch out for cracked cylinder heads as these thing eat them, make sure thermostat is opening as if it isn't then your looking at a cooked engine.<br />
<br />
==== CU 2,0l 4-cyl. Flat4 air-cooled 79 to 82 51Kw / 70bhp ==== <br />
<br />
The better of the two air-cooled models, based around the older type 4 engines that were fitted to type 4 VW's as well as the later bay windows vans. Engine features modified cylinder heads with "D" shaped exhaust ports, hydraulic tappets and spin on oil filter, cooling system is more or less the same as the earlier bay with slightly different fan housing and heat exchangers. Twin Solex carburetor are fitted from factory but are troublesome and prone to air leaks and worn throttle shafts at around 80 000miles, replacement is the only cure. Leaking push rod tubes are quite easy to repair as the cylinder head no longer needs removal, quite a good, strong engine but again, check thermostat operation, smoke emitted and endfloat of crank (Quite hard to check as there is a mesh guard over the fan).Heat exchangers are very expensive at well over £100 each to replace, check for fumes in cab and that the outer cases are in good nick. Not very economical!<br />
<br />
==== CV 2,0l 4-cyl. Flat4 air-cooled 79 to 82 51kw / 70bhp injection for USA ==== <br />
<br />
(see CU) water-cooled - petrol. First a note on water boxers or wasserboxers (German term) as they are sometime known, These engines suffer from cylinder head bolts that corrode due to the antifreeze not being changed at the correct interval, after much conflab and deliberation between the members of Club 80-90 we came to the conclusion that no matter what antifreeze is used it must be replaced every 2 years, Antifreeze contains corrosion inhibitors which break down in time to the point where they are no longer effective and internal corrosion of the engines occurs (head bolts). In the US, VW of America recognised this problem and gave vanagon owners a discount on a new engine, VW of America also said that the use of pink antifreeze (G12) would be better as it was phosphorous free, there's loads of chemistry behind all this and to be frank It's a bit baffling, you can read what American vanagon owners have to say here and some more here. If I were you I would check if the van you are looking at has had the antifreeze changed and if not then state these facts. At the end of the day as one club member said," the head bolts won't grow back" which is a good statement! and prepare for an engine replacement at somepoint in the future, as the bolts once corroded and broken are nigh on impossible to remove. Don't get me wrong, a lot of the engines with leaky head gaskets can be repaired, most of the time the head bolt nuts do pull and a repair can take place, you just need to be armed with the risks!<br />
<br />
==== DF 1,9l 4-cyl. Flat4 water-cooled from 82on 44Kw / 60bhp ==== <br />
<br />
Check head bolts aren't missing! Check for signs of head gasket leaks (Black seal between the crankcase and head) not bad engines apart from that, the DF does feel under powered even in empty van form so imagine what's its like with a camper interior and a couple of people in there, no real problems except for the one mentioned above.<br />
<br />
==== DG 1,9l 4-cyl. Flat4 water-cooled from 82on 57Kw / 78bhp ==== <br />
<br />
The 1900cc to go for if you have a choice,again, headbolts and gaskets. Later exhaust systems, the one with the pipes everywhere, they can be very expensive to buy and time consuming to replace as some of the studs break away from the head and clearance to get a drill in is tight on some parts.<br />
<br />
==== MV 2,1l 4-cyl. Flat4 water-cooled with injection and cat from 85on 70kw / 95bhp or 89bhp with autobox ====<br />
<br />
Cats lower power output and aren't needed for the MOT till 1993 so if its got one you can quite legally remove it (UK). Injection systems are a bit weird and there's not much info on them, they confuse some garages nevermind owners, most faults can be traced to faulty coolant temperature senders etc., check the van starts well from cold, take for a drive and make sure they keep running, no cutting out, no hunting. Check head bolts and gaskets!! Check exhaust as they can get expensive if a whole new system is required.<br />
<br />
==== DJ 2,1l 4-cyl. Flat4 water-cooled with injection from 85on 82kw / 112bhp ==== <br />
<br />
The higher output of all the engines, these fly! again injection systems are a bit weird and there's not much info on them, they confuse some garages nevermind owners, most faults can be traced to faulty coolant temperature senders etc., check the van starts well from cold, take for a drive and make sure they keep running, no cutting out, no hunting. Check head blots!! Check exhaust as they can get expensive if a whole new system is required.<br />
<br />
SS 2,1l 4-cyl.Flat4 water-cooled with injection and cat from 89on 68kw / 92bhp.<br />
GW 1,9l 4-cyl. Flat4 water-cooled with injection 83 to 85 66kw / 90bhp.<br />
EY 1,9l 4-cyl. Flat4 water-cooled from 85on 40kw / 55bhp.<br />
SP 1,9l 4-cyl. Flat4 water-cooled from 86on 54kw / 73bhp for Swiss export .<br />
DH 1,9l 4-cyl. Flat4 water-cooled with injection and cat from 84 to 85 61kw / 83bhp.<br />
SR 2,1l 4-cyl. Flat4 water-cooled with injection and cat from 86on 64kw / 87bhp for Swiss export.<br />
<br />
=== Diesel - Water-cooled ===<br />
<br />
The following engines are based around the VW Golf Diesel engine that first showed its face in the 70's as a 1500 (I think!) In time it has increased in size, output and complexity. Parts and replacement engines are quite easy to come by as you can get them from other cars including VW Golfs, Passats, Jetta and some Audi's. To get the engine to fit in the Transporters lower engine bay they have been leaned over on their side at a 50° angle as opposed to the 15° it is normally mounted at so if you do want to replace the engine either with another diesel or a petrol engine (quite popular) then you will need the sump, oil pick up pipe and some other bits from the diesel engine. Check for anything other than a little smoke, you expect a little smoke from a diesel but not excessive, this could indicate worn injection parts which can get very expensive. Check for good cold starting.<br />
Black smoke indicates unburned fuel, could be as simple as a blocked air filter but could also be dribbling injectors, incorrect injection pump timing or a faulty pump, could be cheap, could be expensive, be careful! White smoke indicates low combustion temperature, again could be pump timing but could also be a blown head gasket. Blue smoke is the same as a petrol, worn engine, turbo seals, valve stem oil seals, worn piston rings, none are cheap!! Another thing to consider is that most of these vans will have been a working vehicle at some point driven by people who couldn't give a monkeys about them, check service books for timing belt replacements as a snapped belt will wreck your cylinder head.<br />
<br />
==== CS 1,6l 4-cyl. Upright diesel from 81 to 87 37kw / 50bhp ==== <br />
<br />
This was the first water-cooled engine VW put in the Transporter back in 1981, from the beginning of the development of the Transporter VW always had in mind putting a water-cooled engine in it, why else would it have that massive grille and all that space behind it? To be fair these engines are very slow, you don't often see them either, They were available when diesels weren't very popular in the UK I suppose. These engines are quite economical though but are often in poor condition and worn due to the owners having to drive them hard to get anything like reasonable performance from their measly engine.<br />
<br />
==== KY 1,7l 4-cyl. Upright diesel from 87on 42Kw / 57bhp ==== <br />
<br />
These engines are slightly better but still unpopular. Exclusive 1.7 Diesel engine parts can be expensive due to its unpopularity.<br />
<br />
==== JX 1,6l 4-cyl. Upright turbo diesel from 85on 51Kw / 70bhp ==== <br />
<br />
To me this is the engine to go for but still has problems, Cylinder heads crack but replacements are reasonably priced even from VW (about 300GBP2004 complete). They are as quick as the 2.0 air-cooled engine and twice as economical, there are two turbo's fitted to this lump, the earlier Garret and the later KKK.</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3955Main Page2006-08-02T22:21:44Z<p>WikiSysop: /* New/Prospective Owners */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
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* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
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*Red links are pages that do not yet have information added to them. <br />
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*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
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*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Buyers guide by Simon Brickyard and others]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
* [[Syncro | 15" Mercedes steel rims that fit]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
*[[Parts - Genuine VW Parts|Asking for Genuine VW Parts at VW dealer]]<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Coolant_and_Heating_recommended_brands&diff=3954Coolant and Heating recommended brands2006-08-02T21:55:17Z<p>WikiSysop: </p>
<hr />
<div>VW G12+ its pink and can mix with previous versions of VW coolant GSF [http://www.gsfcarparts.com/] do it for £4.50 for 1.5Litres (concentrate, makes double) Avoid unreccomrended brands as the T25 is prone to corrosion on parts that the coolant comes in contact with (i.e the bolts that hold your engine together.) If these corrode then when it eventually comes to change your cylinder head these are likely to snap and your engine will bassically need to be rebuilt. <br />
----<br />
It will take 9 litres of anti-freeze to fill your system. (before diluting) = 6 bottles = £27.00 at GSF<br />
Coolant volume = 16~18 litres<br />
50/50 mix<br />
----<br />
<br />
<br />
The VAG specification for G12+ antifreeze is '''TL 774-F'''<br />
The VAG specification for G12 antifreeze is '''TL 774-D'''<br />
----<br />
mocki uses Comma Super Coldmaster - Concentrated Antifreeze Comma have confirmed that this does not meet G12 spec but the xtream red does (however it is more expensive than G12+!)<br />
<br />
----</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3953Main Page2006-08-02T17:22:39Z<p>WikiSysop: </p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Brickyard's buyers guide]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
* [[Syncro | 15" Mercedes steel rims that fit]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
*[[Parts - Genuine VW Parts|Asking for Genuine VW Parts at VW dealer]]<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3952Main Page2006-08-02T17:17:46Z<p>WikiSysop: /* Part Sources */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Brickyard's buyers guide]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
* [[Syncro | 15" Mercedes steel rims that fit]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
=Parts=<br />
<br />
<br />
==Part Nos==<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3951Main Page2006-08-02T17:17:14Z<p>WikiSysop: /* Part Sources */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Brickyard's buyers guide]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
*[[All engine faults/repairs/maintenance Dashboard water level and temperature warnings and causes|Dashboard water level and temperature warnings and causes]]<br />
*[[All engine faults/repairs/maintenance Dashboard oil pressure warnings and causes|Dashboard oil pressure warnings and causes]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Replacing wishbone bushes | Replacing wishbone bushes]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|Fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety|Fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting Devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
* [[Syncro | 15" Mercedes steel rims that fit]]<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
=Parts=<br />
==Part Sources==<br />
*[[Parts - Genuine VW Parts|Genuine VW Parts]]<br />
<br />
==Part Nos==<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Internet_Links_New_Parts_suppliers&diff=3950Internet Links New Parts suppliers2006-08-02T17:16:31Z<p>WikiSysop: </p>
<hr />
<div>Vee. W Service Parts Department, Wincombe House, Albert Road, St. Philips, Bristol, BS2 0XW<br />
<br />
Tel 0117 941 8641/2<br />
<br />
Excellent service, very wide range of parts in stock. They can also get main-dealer only parts at excellent discounts. Highly recommended for good service and parts availability.<br />
<br />
[http://www.vehicle-wiring-products.co.uk/VWPweb2000/homepage/home.html| vehicle-wiring-products, Electrical parts relays switches etc.]<br />
<br />
[http://www.camskill.co.uk/products.php?plid=m1b0s1412p0| www.camskill.co.uksupply stainless stell hose clips]<br />
<br />
http://www.gsfcarparts.com<br />
<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF.csv | List of all GSF CARPARTS shops addresses with phone numbers]<br />
<br />
[http://www.nfauto.co.uk/cbs_products_new.htm | Car Builder Solutions, stuff for building kit cars or replacing wbx cooling pipes...]<br />
<br />
http://www.nfauto.co.uk/rubber_trim.htm Chrome and rubber trimn suppliers</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Scanned_T25_Literature_camper_manuals&diff=3902Scanned T25 Literature camper manuals2006-07-15T19:04:08Z<p>WikiSysop: </p>
<hr />
<div>[[autohomes manual | autohomes manual]]<br />
<br />
[[electrolux fridge rm212f manual | electrolux fridge rm212f manual]]<br />
<br />
[[electrolux fridge intallation manual| electrolux fridge installation manual]]<br />
<br />
[http://www.club80-90.co.uk/docs/zig-cf8.pdf | CF8 Zig unit manual]<br />
<br />
[http://www.espar.com/htm/tecmans.htm | www.espar.com Eberspacher manuals]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Manuals-electrolux-fridge-installation-2.jpg&diff=3901File:Manuals-electrolux-fridge-installation-2.jpg2006-07-14T21:45:49Z<p>WikiSysop: </p>
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<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=Electrolux_fridge_intallation_manual&diff=3900Electrolux fridge intallation manual2006-07-14T21:42:51Z<p>WikiSysop: </p>
<hr />
<div>[[Image:Manuals-electrolux-fridge-installation.jpg]]<br />
<br />
[[Image:Manuals-electrolux-fridge-installation-1.jpg]]<br />
<br />
[[Image:Manuals-electrolux-fridge-installation-2.jpg]]<br />
<br />
[[Image:Manuals-electrolux-fridge-installation-3.jpg]]<br />
<br />
[[Image:Manuals-electrolux-fridge-installation-4.jpg]]<br />
<br />
[[Image:Manuals-electrolux-fridge-installation-5.jpg]]<br />
<br />
[[Image:Manuals-electrolux-fridge-installation-6.jpg]]<br />
<br />
[[Image:Manuals-electrolux-fridge-installation-7.jpg]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Scanned_T25_Literature_camper_manuals&diff=3899Scanned T25 Literature camper manuals2006-07-14T21:40:18Z<p>WikiSysop: </p>
<hr />
<div>[[autohomes manual | autohomes manual]]<br />
<br />
[[electrolux fridge rm212f manual | electrolux fridge rm212f manual]]<br />
<br />
[[electrolux fridge intallation manual| electrolux fridge intallation manual]]<br />
<br />
[http://www.club80-90.co.uk/docs/zig-cf8.pdf | CF8 Zig unit manual]<br />
<br />
[http://www.espar.com/htm/tecmans.htm | www.espar.com Eberspacher manuals]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Manuals-electrolux-fridge-installation-7.jpg&diff=3898File:Manuals-electrolux-fridge-installation-7.jpg2006-07-14T21:36:48Z<p>WikiSysop: </p>
<hr />
<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Manuals-electrolux-fridge-installation-6.jpg&diff=3897File:Manuals-electrolux-fridge-installation-6.jpg2006-07-14T21:35:51Z<p>WikiSysop: </p>
<hr />
<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Manuals-electrolux-fridge-installation-5.jpg&diff=3896File:Manuals-electrolux-fridge-installation-5.jpg2006-07-14T21:35:12Z<p>WikiSysop: </p>
<hr />
<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Manuals-electrolux-fridge-installation-4.jpg&diff=3895File:Manuals-electrolux-fridge-installation-4.jpg2006-07-14T21:34:01Z<p>WikiSysop: </p>
<hr />
<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Manuals-electrolux-fridge-installation-3.jpg&diff=3894File:Manuals-electrolux-fridge-installation-3.jpg2006-07-14T21:30:39Z<p>WikiSysop: </p>
<hr />
<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Manuals-electrolux-fridge-installation-1.jpg&diff=3893File:Manuals-electrolux-fridge-installation-1.jpg2006-07-14T21:30:17Z<p>WikiSysop: </p>
<hr />
<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Manuals-electrolux-fridge-installation.jpg&diff=3892File:Manuals-electrolux-fridge-installation.jpg2006-07-14T21:29:30Z<p>WikiSysop: </p>
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<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=Petrol_engines_Oil_leaks&diff=3891Petrol engines Oil leaks2006-07-12T08:19:38Z<p>WikiSysop: </p>
<hr />
<div> <br />
Hi,my 82' 2.0 aircooled has always had a very slight oil leak on both sides of the engine from somewhere above the heat exchangers,but today the leak on the drivers side has got a whole lot worse and is now producing a lovely plume of smoke around my van.Does anyone know the most likely place the leak is coming from and how easy/expensive it will be to fix?<br />
<br />
'''Bowton lad''' The usual suspects are firstly: The rocker box cover gaskets, one each side directly above the heat exchangers. Obviously the gaskets need replacing occaisionally, usually when the r/box covers themselves have been off for some reason. It has been known for the covers to need replacement if they become out of shape due to being banged etc.<br />
Secondly, the push rod oils seals have a habit of leaking. They did this even when air cooled vehicles were fairly new. I was told that if the leak is small then just live with it but if it gets more serious then get the seals changed.<br />
The seals are available from places like JK & GSF. The seals come in two sizes small/large @ 65p/£1.98 & a push rod costs £3.95 each. Rocker box cover gaskets are 95p each.<br />
----<br />
'''rocker cover gaskets, sealing of'''<br />
<br />
a finger full or grease around the cork gasket on both side before fitting will make a good seal, DONT use gasket goo or next time you need to change them you'll have a 2 hr jobs cleaning up to get a seal..<br />
<br />
Marston's developed 'Blue Hylomar' in conjunction with Rolls Royce for just such an application, i.e. non-pressured dry gasket joints, it is non-setting and aids sealing between 2 dry faces. Next time the seal is broken the Hylomar is still miscous and can be wiped away easily with a rag.<br />
<br />
NOT to be mistaken for other setting sealants which create more problems than they cure in the long run.<br />
----</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3890Main Page2006-07-10T22:43:56Z<p>WikiSysop: /* Cupboards, beds, roofs, windows etc */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Brickyard's buyers guide]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install, several pages here!]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
=Parts=<br />
==Part Sources==<br />
*[[Parts - Genuine VW Parts|Genuine VW Parts]]<br />
*[[Parts - Non-VW Parts|Non-VW Parts]]<br />
<br />
==Part Nos==<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3889Main Page2006-07-10T22:40:51Z<p>WikiSysop: /* Cupboards, beds, roofs, windows etc */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Brickyard's buyers guide]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
* [[Camping Interior Cab hammock|Cab hammock]]<br />
* [[Camping Interior self build|Self build/repair/install]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|fridge settings/lighting]]<br />
* [[Camping Interior fridge safety/fridge safety]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
=Parts=<br />
==Part Sources==<br />
*[[Parts - Genuine VW Parts|Genuine VW Parts]]<br />
*[[Parts - Non-VW Parts|Non-VW Parts]]<br />
<br />
==Part Nos==<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=General_Duralac_anti-corrosion_compound&diff=3888General Duralac anti-corrosion compound2006-07-10T22:26:19Z<p>WikiSysop: </p>
<hr />
<div> '''HarryMann:''' Jointing compound - Corrosion prevention - bi-metallic corrosion<br />
<br />
http://www.lasaero.com/las/55?id=11<br />
<br />
If you've ever removed the rear-hub from the radius-arm on a T25, you may have noticed a yellow or off-white dried-up paste that VW used between the two during assembly. This is a chromate jointing compund, to keep moisture out, separating the faces and preventing corrosion. It is particularly used when dissimilar metals are joined together, steel bolts in ally castings for instance, or large slightly uneven faces with voids brought into contact. Used a lot in the aircraft industry, Duralac is a trade name for the cheaper version normally used; a higher spec. for chromate compound is JC5A which doesn't dry and remains a paste indefinitely. Durualac (below) can be obtained fairly easily and cheaply, JC5A costs 5~10 times as much.<br />
<br />
Duralac or JC5A is also ideal when jointing up timber and steel/ally, say when using bolts or rivets, or permanently planking a steel deck with ply.<br />
<br />
Today, many would use Copper Grease, as that is more likely to be to hand and can work well for a while, but which can't fill such voids as well, between faces or bolts and their holes. Silcone and polyester sealants are also now available in a much wider range (e.g. RTV types), though 'stick or seal' is their main application.<br />
<br />
<br />
[[Image:IMG_2833(800x600).jpg]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Wheels_and_tyres_-_Alternative_wheels&diff=3882Wheels and tyres - Alternative wheels2006-07-09T07:49:32Z<p>WikiSysop: </p>
<hr />
<div>Please read [[disclaimer|disclaimer]].<br />
<br />
----<br />
15"<br />
Merc steel rims with the part no. starting 202 *** *** off C-Classes. You'll find them in ET31 and ET37 flavours, in 6 or 6.5" width.<br />
----<br />
'''Russel at Syncronutz:'''<br />
<br />
<br />
These merc rims were designed for a car not a van if you use them off-road only then it's ok because you are not going fast. But if you are using them on the road, well up to you but I wouldn't. (Syncronutz supply correct load rated 15" rims 2/12/05)<br />
<br />
----<br />
'''Note:'''<br />
<br />
The C class:<br />
(gross vehicle weight rating (kg): 1,945, gross vehicle weight rating<br />
kerb weight (kg): 1,490,)<br />
http://cars.rte.ie/newcars/index.cfm?fuseaction=Details&vehicle_id=75941320050301&strSpecs=SSCIRL2002<br />
<br />
Tthe unladen 'Kerb' weight of the Caravelle GL is 1500KG (10KG heavier than a C Class!)<br />
Gross vehicle weight is 2390kg (from the VW instruction manual)<br />
I'd say your OK with the merc rims if you do'nt overload your van (no more than 455Kgs including passengers).<br />
<br />
----<br />
<br />
[[Syncro Alternative Rims |see also Syncro Alternative Rims]]<br />
----<br />
[http://194.242.159.246/brickyard/forum/forum_posts.asp?TID=596&PN=1 |as at 9/7/06 From the brickyard forum, list being compiled by Pork dub]<br />
<br />
Heres some information on wheel fitments that may be of use.<br />
Its a list of OEM wheel fitments suitable or adaptable to the T3. Where suitable I have added notes on work needed to fit them.<br />
<br />
'''AUDI'''<br />
Model P.C.D. Offset C/Bore<br />
100 (90>) 5 x 112 35...42 57.0<br />
A4, A6, A8, V8, S2, S4, S6 5 x 112 35 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.<br />
<br />
'''FORD'''<br />
Model P.C.D. Offset C/Bore<br />
Scorpio 5 x 112 35...38 63.3<br />
Galaxy 5 x 112 42...45 57.0<br />
Notes: Offset usable but small centre bore diameter on Galaxy means a need to machine the front wheels.<br />
<br />
'''MERCEDES'''<br />
Model P.C.D. Offset C/Bore<br />
All (except below) 5 x 112 35...42 66.5<br />
SL models 5 x 112 18...25 66.5<br />
A Class, Vito 5 x 112 45...50 66.5<br />
Sprinter 5 x 130 45<br />
Vito/ML 16"x6.5J/PCD 5x112/ET47/Bore 66.5<br />
ML -2/2002 16" 5x112 62 66.5<br />
ML 2/2002- 17" 5x112 52 66.5<br />
Notes: Good choice of usable offsets, centre bore adequate. Sprinter wheels require Porsche adapters. ML wheels require spacers, particularly at the front due to offset. Reports coming in that ML wheels use the 14mm ball taper standard.<br />
<br />
'''PORSCHE'''<br />
Model P.C.D. Offset C/Bore<br />
911, 924, 930, 944 >86 5 x 130 25 71.5<br />
911 Carrera 2/4, 928, 944 87>, 964, 968, 993 5 x 130 45 71.5<br />
Notes: High offsets but with adapters many choices of style available.<br />
<br />
'''SEAT'''<br />
Model P.C.D. Offset C/Bore<br />
Alhambra 5 x 112 35...38 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.<br />
'''<br />
VOLKSWAGEN'''<br />
Model P.C.D. Offset C/Bore<br />
Caravelle, Passat 96>, Sharan, Transporter 5 x 112 35...40 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Wheels_and_tyres_-_Alternative_wheels&diff=3881Wheels and tyres - Alternative wheels2006-07-09T07:48:46Z<p>WikiSysop: </p>
<hr />
<div>Please read [[disclaimer|disclaimer]].<br />
<br />
----<br />
15"<br />
Merc steel rims with the part no. starting 202 *** *** off C-Classes. You'll find them in ET31 and ET37 flavours, in 6 or 6.5" width.<br />
----<br />
'''Russel at Syncronutz:'''<br />
<br />
<br />
These merc rims were designed for a car not a van if you use them off-road only then it's ok because you are not going fast. But if you are using them on the road, well up to you but I wouldn't. (Syncronutz supply correct load rated 15" rims 2/12/05)<br />
<br />
----<br />
'''Note:'''<br />
<br />
The C class:<br />
(gross vehicle weight rating (kg): 1,945, gross vehicle weight rating<br />
kerb weight (kg): 1,490,)<br />
http://cars.rte.ie/newcars/index.cfm?fuseaction=Details&vehicle_id=75941320050301&strSpecs=SSCIRL2002<br />
<br />
Tthe unladen 'Kerb' weight of the Caravelle GL is 1500KG (10KG heavier than a C Class!)<br />
Gross vehicle weight is 2390kg (from the VW instruction manual)<br />
I'd say your OK with the merc rims if you do'nt overload your van (no more than 455Kgs including passengers).<br />
<br />
----<br />
<br />
[[Syncro Alternative Rims |see also Syncro Alternative Rims]]<br />
<br />
[http://194.242.159.246/brickyard/forum/forum_posts.asp?TID=596&PN=1 |as at 9/7/06 From the brickyard forum, list being compiled by Pork dub]<br />
<br />
Heres some information on wheel fitments that may be of use.<br />
Its a list of OEM wheel fitments suitable or adaptable to the T3. Where suitable I have added notes on work needed to fit them.<br />
<br />
'''AUDI'''<br />
Model P.C.D. Offset C/Bore<br />
100 (90>) 5 x 112 35...42 57.0<br />
A4, A6, A8, V8, S2, S4, S6 5 x 112 35 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.<br />
<br />
'''FORD'''<br />
Model P.C.D. Offset C/Bore<br />
Scorpio 5 x 112 35...38 63.3<br />
Galaxy 5 x 112 42...45 57.0<br />
Notes: Offset usable but small centre bore diameter on Galaxy means a need to machine the front wheels.<br />
<br />
'''MERCEDES'''<br />
Model P.C.D. Offset C/Bore<br />
All (except below) 5 x 112 35...42 66.5<br />
SL models 5 x 112 18...25 66.5<br />
A Class, Vito 5 x 112 45...50 66.5<br />
Sprinter 5 x 130 45<br />
Vito/ML 16"x6.5J/PCD 5x112/ET47/Bore 66.5<br />
ML -2/2002 16" 5x112 62 66.5<br />
ML 2/2002- 17" 5x112 52 66.5<br />
Notes: Good choice of usable offsets, centre bore adequate. Sprinter wheels require Porsche adapters. ML wheels require spacers, particularly at the front due to offset. Reports coming in that ML wheels use the 14mm ball taper standard.<br />
<br />
'''PORSCHE'''<br />
Model P.C.D. Offset C/Bore<br />
911, 924, 930, 944 >86 5 x 130 25 71.5<br />
911 Carrera 2/4, 928, 944 87>, 964, 968, 993 5 x 130 45 71.5<br />
Notes: High offsets but with adapters many choices of style available.<br />
<br />
'''SEAT'''<br />
Model P.C.D. Offset C/Bore<br />
Alhambra 5 x 112 35...38 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.<br />
'''<br />
VOLKSWAGEN'''<br />
Model P.C.D. Offset C/Bore<br />
Caravelle, Passat 96>, Sharan, Transporter 5 x 112 35...40 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Wheels_and_tyres_-_Alternative_wheels&diff=3880Wheels and tyres - Alternative wheels2006-07-09T07:48:05Z<p>WikiSysop: </p>
<hr />
<div>Please read [[disclaimer|disclaimer]].<br />
<br />
----<br />
15"<br />
Merc steel rims with the part no. starting 202 *** *** off C-Classes. You'll find them in ET31 and ET37 flavours, in 6 or 6.5" width.<br />
----<br />
'''Russel at Syncronutz:'''<br />
<br />
<br />
These merc rims were designed for a car not a van if you use them off-road only then it's ok because you are not going fast. But if you are using them on the road, well up to you but I wouldn't. (Syncronutz supply correct load rated 15" rims 2/12/05)<br />
<br />
----<br />
'''Note:'''<br />
<br />
The C class:<br />
(gross vehicle weight rating (kg): 1,945, gross vehicle weight rating<br />
kerb weight (kg): 1,490,)<br />
http://cars.rte.ie/newcars/index.cfm?fuseaction=Details&vehicle_id=75941320050301&strSpecs=SSCIRL2002<br />
<br />
Tthe unladen 'Kerb' weight of the Caravelle GL is 1500KG (10KG heavier than a C Class!)<br />
Gross vehicle weight is 2390kg (from the VW instruction manual)<br />
I'd say your OK with the merc rims if you do'nt overload your van (no more than 455Kgs including passengers).<br />
<br />
----<br />
<br />
[[Syncro Alternative Rims |see also]]<br />
<br />
[http://194.242.159.246/brickyard/forum/forum_posts.asp?TID=596&PN=1 |as at 9/7/06 From the brickyard forum, list being compiled by Pork dub]<br />
<br />
Heres some information on wheel fitments that may be of use.<br />
Its a list of OEM wheel fitments suitable or adaptable to the T3. Where suitable I have added notes on work needed to fit them.<br />
<br />
AUDI<br />
Model P.C.D. Offset C/Bore<br />
100 (90>) 5 x 112 35...42 57.0<br />
A4, A6, A8, V8, S2, S4, S6 5 x 112 35 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.<br />
<br />
'''FORD'''<br />
Model P.C.D. Offset C/Bore<br />
Scorpio 5 x 112 35...38 63.3<br />
Galaxy 5 x 112 42...45 57.0<br />
Notes: Offset usable but small centre bore diameter on Galaxy means a need to machine the front wheels.<br />
<br />
'''MERCEDES'''<br />
Model P.C.D. Offset C/Bore<br />
All (except below) 5 x 112 35...42 66.5<br />
SL models 5 x 112 18...25 66.5<br />
A Class, Vito 5 x 112 45...50 66.5<br />
Sprinter 5 x 130 45<br />
Vito/ML 16"x6.5J/PCD 5x112/ET47/Bore 66.5<br />
ML -2/2002 16" 5x112 62 66.5<br />
ML 2/2002- 17" 5x112 52 66.5<br />
Notes: Good choice of usable offsets, centre bore adequate. Sprinter wheels require Porsche adapters. ML wheels require spacers, particularly at the front due to offset. Reports coming in that ML wheels use the 14mm ball taper standard.<br />
<br />
'''PORSCHE'''<br />
Model P.C.D. Offset C/Bore<br />
911, 924, 930, 944 >86 5 x 130 25 71.5<br />
911 Carrera 2/4, 928, 944 87>, 964, 968, 993 5 x 130 45 71.5<br />
Notes: High offsets but with adapters many choices of style available.<br />
<br />
'''SEAT'''<br />
Model P.C.D. Offset C/Bore<br />
Alhambra 5 x 112 35...38 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.<br />
'''<br />
VOLKSWAGEN'''<br />
Model P.C.D. Offset C/Bore<br />
Caravelle, Passat 96>, Sharan, Transporter 5 x 112 35...40 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Wheels_and_tyres_-_Alternative_wheels&diff=3879Wheels and tyres - Alternative wheels2006-07-09T07:47:17Z<p>WikiSysop: </p>
<hr />
<div>Please read [[disclaimer|disclaimer]].<br />
<br />
----<br />
15"<br />
Merc steel rims with the part no. starting 202 *** *** off C-Classes. You'll find them in ET31 and ET37 flavours, in 6 or 6.5" width.<br />
----<br />
'''Russel at Syncronutz:'''<br />
<br />
<br />
These merc rims were designed for a car not a van if you use them off-road only then it's ok because you are not going fast. But if you are using them on the road, well up to you but I wouldn't. (Syncronutz supply correct load rated 15" rims 2/12/05)<br />
<br />
----<br />
'''Note:'''<br />
<br />
The C class:<br />
(gross vehicle weight rating (kg): 1,945, gross vehicle weight rating<br />
kerb weight (kg): 1,490,)<br />
http://cars.rte.ie/newcars/index.cfm?fuseaction=Details&vehicle_id=75941320050301&strSpecs=SSCIRL2002<br />
<br />
Tthe unladen 'Kerb' weight of the Caravelle GL is 1500KG (10KG heavier than a C Class!)<br />
Gross vehicle weight is 2390kg (from the VW instruction manual)<br />
I'd say your OK with the merc rims if you do'nt overload your van (no more than 455Kgs including passengers).<br />
<br />
----<br />
<br />
[[Syncro Alternative Rims |see also]]<br />
<br />
[http://194.242.159.246/brickyard/forum/forum_posts.asp?TID=596&PN=1 |as at 9/7/06 From the brickyard forum, list being compiled by Pork dub]<br />
<br />
Heres some information on wheel fitments that may be of use.<br />
Its a list of OEM wheel fitments suitable or adaptable to the T3. Where suitable I have added notes on work needed to fit them.<br />
<br />
AUDI<br />
Model P.C.D. Offset C/Bore<br />
100 (90>) 5 x 112 35...42 57.0<br />
A4, A6, A8, V8, S2, S4, S6 5 x 112 35 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.<br />
<br />
FORD<br />
Model P.C.D. Offset C/Bore<br />
Scorpio 5 x 112 35...38 63.3<br />
Galaxy 5 x 112 42...45 57.0<br />
Notes: Offset usable but small centre bore diameter on Galaxy means a need to machine the front wheels.<br />
<br />
MERCEDES<br />
Model P.C.D. Offset C/Bore<br />
All (except below) 5 x 112 35...42 66.5<br />
SL models 5 x 112 18...25 66.5<br />
A Class, Vito 5 x 112 45...50 66.5<br />
Sprinter 5 x 130 45<br />
Vito/ML 16"x6.5J/PCD 5x112/ET47/Bore 66.5<br />
ML -2/2002 16" 5x112 62 66.5<br />
ML 2/2002- 17" 5x112 52 66.5<br />
Notes: Good choice of usable offsets, centre bore adequate. Sprinter wheels require Porsche adapters. ML wheels require spacers, particularly at the front due to offset. Reports coming in that ML wheels use the 14mm ball taper standard.<br />
<br />
PORSCHE<br />
Model P.C.D. Offset C/Bore<br />
911, 924, 930, 944 >86 5 x 130 25 71.5<br />
911 Carrera 2/4, 928, 944 87>, 964, 968, 993 5 x 130 45 71.5<br />
Notes: High offsets but with adapters many choices of style available.<br />
<br />
SEAT<br />
Model P.C.D. Offset C/Bore<br />
Alhambra 5 x 112 35...38 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.<br />
<br />
VOLKSWAGEN<br />
Model P.C.D. Offset C/Bore<br />
Caravelle, Passat 96>, Sharan, Transporter 5 x 112 35...40 57.0<br />
Notes: Offset usable but small centre bore diameter means a need to machine the front wheels.</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3878Main Page2006-07-09T07:45:16Z<p>WikiSysop: /* Wheels and Tyres (not Syncro) */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
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* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
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*Red links are pages that do not yet have information added to them. <br />
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*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Brickyard's buyers guide]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|fridge settings/lighting]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
=Parts=<br />
==Part Sources==<br />
*[[Parts - Genuine VW Parts|Genuine VW Parts]]<br />
*[[Parts - Non-VW Parts|Non-VW Parts]]<br />
<br />
==Part Nos==<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Syncro_links_page&diff=3876Syncro links page2006-07-07T19:47:51Z<p>WikiSysop: /* Sycro specific parts */</p>
<hr />
<div>=Repairs and Maintenance=<br />
* [[Syncro Dos and Don'ts|Dos and don'ts]]<br />
* [[syncro VC removal and refiting|VC removal and refitting]]<br />
* [[syncro Prop Shaft removal and refiting|Prop shaft removal and refitting]]<br />
* [[Syncro prop shaft bush replacement | Prop shaft bush replacement]]<br />
* [[Syncro Petrol tank | Petrol tank]]<br />
* [[Syncro locker actuators removal| Syncro locker actuators removal]]<br />
* [[Syncro Speedo diff drive gear replacement| Speedo diff drive gear replacement]]<br />
* [[Syncro Front outer CVJ repair| Front outer CVJ repair]]<br />
* [[Syncro Front outer CVJ seals| Front outer CVJ seals]]<br />
<br />
=Wheels and Tyres=<br />
* [[Syncro tyres explained|Tyres explained]]<br />
* [[Syncro how big can I go|How big can I go]]<br />
* [[Syncro Alternative Rims|Alternative rims and tyre combinations]]<br />
* [[Syncro Tyre rotation| Syncro tyre rotation]]<br />
* [[Syncro Tyre size/Gear ratio optimisation|Tyre size/Gear ratio optimisation]]<br />
<br />
=Suspension=<br />
* [[Syncro suspension | Suspension]]<br />
**[[Syncro suspension - Settings|Settings]]<br />
<br />
=Specifications=<br />
* [[Syncro - Weights and towing|Weights and towing]]<br />
* [[Syncro - General 4X4|General 4X4]]<br />
* [[Syncro - Wheel arches and mudflaps|Wheel arches and mudflaps]]<br />
* [[Syncro - Differences between models|Differences between models]]<br />
<br />
=Syncro specific parts=<br />
* [[syncro - Handbrake cable|Handbrake cable]]<br />
<br />
=Testing and buying guides=<br />
* [[Syncro - Testing| Testing syncro features]]<br />
<br />
=Syncro Websites=<br />
[http://www.club80-90syncro.co.uk/ club80-90 syncro website]<br />
<br />
[http://www.syncro.org/Links.shtml syncro.org]<br />
----</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Syncro_links_page&diff=3875Syncro links page2006-07-07T19:47:32Z<p>WikiSysop: </p>
<hr />
<div>=Repairs and Maintenance=<br />
* [[Syncro Dos and Don'ts|Dos and don'ts]]<br />
* [[syncro VC removal and refiting|VC removal and refitting]]<br />
* [[syncro Prop Shaft removal and refiting|Prop shaft removal and refitting]]<br />
* [[Syncro prop shaft bush replacement | Prop shaft bush replacement]]<br />
* [[Syncro Petrol tank | Petrol tank]]<br />
* [[Syncro locker actuators removal| Syncro locker actuators removal]]<br />
* [[Syncro Speedo diff drive gear replacement| Speedo diff drive gear replacement]]<br />
* [[Syncro Front outer CVJ repair| Front outer CVJ repair]]<br />
* [[Syncro Front outer CVJ seals| Front outer CVJ seals]]<br />
<br />
=Wheels and Tyres=<br />
* [[Syncro tyres explained|Tyres explained]]<br />
* [[Syncro how big can I go|How big can I go]]<br />
* [[Syncro Alternative Rims|Alternative rims and tyre combinations]]<br />
* [[Syncro Tyre rotation| Syncro tyre rotation]]<br />
* [[Syncro Tyre size/Gear ratio optimisation|Tyre size/Gear ratio optimisation]]<br />
<br />
=Suspension=<br />
* [[Syncro suspension | Suspension]]<br />
**[[Syncro suspension - Settings|Settings]]<br />
<br />
=Specifications=<br />
* [[Syncro - Weights and towing|Weights and towing]]<br />
* [[Syncro - General 4X4|General 4X4]]<br />
* [[Syncro - Wheel arches and mudflaps|Wheel arches and mudflaps]]<br />
* [[Syncro - Differences between models|Differences between models]]<br />
<br />
=Sycro specific parts=<br />
* [[syncro - Handbrake cable|Handbrake cable]]<br />
<br />
=Testing and buying guides=<br />
* [[Syncro - Testing| Testing syncro features]]<br />
<br />
=Syncro Websites=<br />
[http://www.club80-90syncro.co.uk/ club80-90 syncro website]<br />
<br />
[http://www.syncro.org/Links.shtml syncro.org]<br />
----</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3872Main Page2006-07-07T16:17:14Z<p>WikiSysop: /* Body Accessories Exterior */</p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Brickyard's buyers guide]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| 15" Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
[http://www.dvla.gov.uk/vehicles/regmarks/reg_marks_current_requirements.htm | DVLA regs on number plates]<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|fridge settings/lighting]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
=Parts=<br />
==Part Sources==<br />
*[[Parts - Genuine VW Parts|Genuine VW Parts]]<br />
*[[Parts - Non-VW Parts|Non-VW Parts]]<br />
<br />
==Part Nos==<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=Main_Page&diff=3871Main Page2006-07-06T13:23:09Z<p>WikiSysop: </p>
<hr />
<div>'''Welcome to a VW-Tech, the wiki technical archive of the Club 80-90 website.'''<br />
<br />
<br />
== IMPORTANT ==<br />
*[[what is wiki|WHAT IS WIKI? new users start here]]<br />
<br />
Please stick to the following [[naming convention|naming convention]]. Feel free to add information to this page and to the pages you create but please don't alter the section headings as this will have a knock on effect on the naming scheme. It will help subsequent people to add information and will avoid accidental page overwriting. If you have any suggestions please contact me at robertj.green@ntlworld.com <br />
I appreciate that there will be some overlap between sections, and equally a topic that could appear in several sections, enter your information in the section that you think is most appropriate, it can then be linked to from other pages. Don't enter into discussion on the WIKI, that is for the forum, try and keep the information here as definative an concise as possible. '''''The WIKI is for answers not questions.''''' If you need clarification then try and contact the poster directly or start a new thread on the [http://www.club80-90.co.uk/forum/viewforum.php?f=2| technical forum.]<br />
<br />
==Notices and Bugs==<br />
'''PLEASE READ THE''' [[Disclaimer|'''Disclaimer:''']]<br />
<br />
*Club 80-90 members are the only ones with editing rights at the moment.<br />
<br />
* [[Image:Bug-image2.jpg]] When saving pages sometimes you might have to click 'save page' several times before you get out of preview mode and the page is actually saved. When in preview mode the page will say "Remember that this is only a preview, and has not yet been saved!" in red at the very top. If you don't keep clicking save page until this disappears then your edit will NOT be retained (sometimes takes 4 or more attempts). I believe this may be due to our internet servers being spread across several machines and you have to have your "save request" dealt with by the machine that you opened your editing session on.<br />
<br />
* [[Image:Bug-image2.jpg]] Some times when posting external links you may need a space between the | and the address, test your links after you have saved them<br />
<br />
*Red links are pages that do not yet have information added to them. <br />
<br />
*Please reference your source if what you are posting is not your own. Ask permission first if there is copyright on it, and if it is from another website please put the link to the original URL.<br />
<br />
*[http://meta.wikimedia.org/w/wiki.phtml?title=Meta:Sandbox&action=edit click here for a 'sandbox'] if you want to experiment with wikis before making modifiacations to this one. <br />
<br />
*[http://meta.wikimedia.org/wiki/Help:Editing here is some help on basic WIki editing]<br />
<br />
----<br />
<br />
= New/Prospective Owners=<br />
*[[Misc tips and tricks buyers guide | The Brickyard's buyers guide]]<br />
*[[Misc tips and tricks New owners questions| New owners' questions]]<br />
*[[Misc tips and tricks spares to carry| Spares and tools to carry]]<br />
*[[New/Prospective Owners| Don't Panic!]]<br />
*[[New/Prospective Owners Flat 4 engines primer| Flat 4 engines primer]]<br />
*[[New/Prospective Owners Importing|Importing]]<br />
*[[New/Propsective Owners Importing|Importing]]<br />
----<br />
<br />
=Engines=<br />
== Petrol engines ==<br />
*[[petrol engines Fuel lines fire warning| Fuel lines fire warning]]<br />
*1.9 specific<br />
**[[petrol engines 1.9 Timing|1.9 timing]]<br />
*2.1 specific<br />
**[[petrol engines 2.1 Timing|2.1 timing]]<br />
**[[petrol engines intermittent 2.1 | Petrol engines intermittent 2.1]]<br />
**[[Petrol engines 2.1 Throwing a rod|2.1 Throwing a rod]]<br />
**[[Petrol engines Oil pressure survey|Oil pressure survey]]<br />
**[[Petrol engines Oil Change| Oil change]]<br />
**[[Petrol engines Cam follower removal head in place|Cam follower removal head in place]]<br />
<br />
==Aircooled==<br />
*[[petrol engines aircooled running temperature| Aircooled running temperature]]<br />
*[[petrol engines aircooled tinware| Aircooled tinware]]<br />
*[[petrol engines aircooled performance enhancement|Performance enhancement]]<br />
*[[petrol engines aircooled thermostat|Thermostat]]<br />
*[[petrol engines aircooled Differences|Differences between engines]]<br />
*[[petrol engines aircooled Oil pressures|Oil pressures]]<br />
<br />
==Petrol specific engine faults/repairs/maintenance==<br />
* [[petrol engines spark plug types|Spark plug types]]<br />
* [[petrol engines oil change|Oil change]]<br />
* [[petrol engines compression testing| Compression testing]]<br />
* [[petrol engines engine codes| Engine codes]]<br />
* [[petrol engines cylinder head leak|Cylinder head leak]]<br />
* [[petrol engines engine removal and refitting|Engine removal and refitting]]<br />
* [[petrol engines low oil pressure|Low oil pressure]]<br />
* [[Techniques - Drilling out broken studs/bolts|Snapped cylinder head bolt]]<br />
* [[petrol engines starter bush removal|Starter motor bush removal]]<br />
* [[petrol engines Overheating|Overheating]]<br />
* [[petrol engines Oil leaks|Oil leaks]]<br />
<br />
== Diesel engines ==<br />
*[[Diesel engines Diagnosis| Diagnosis]]<br />
*[[Diesel engines engine codes|Engine codes]]<br />
* [[Diesel Engines - Turbo|Turbo]]<br />
** [[Turbo - Re-indexing|Re-indexing]]<br />
** [[Turbo - Setting-up the Wastegate|Setting-up the wastegate]]<br />
** [[Turbo - Re-installing|Re-installing]]<br />
** [[Turbo - Oil feeds|Oil feeds]]<br />
<br />
*Servicing diesel engines<br />
**[[Diesel Engines Timing belt|Timing belt/removing camshaft sprocket]]<br />
**[[Diesel Engines cold Starting|Cold starting]]<br />
<br />
*Injection Pumps<br />
** [[Injection pumps - AAZ pump adjustments|AAZ pump adjustments]]<br />
<br />
==All engine faults/repairs/maintenance==<br />
*[[All engine faults/repairs/maintenance Oil filters recomended|Oil filters recomended]]<br />
*[[All engine faults/repairs/maintenance Replace throttle cable|Replace throttle cable]]<br />
*[[All engine faults/repairs/maintenance Replace starter motor|Replace starter motor]]<br />
*[[All engine faults/repairs/maintenance reluctant starting|Reluctant starting (starter motor)]]<br />
*[[All engine faults/repairs/maintenance reconditioned engines|Reconditioned engines]]<br />
----<br />
<br />
=Fuel System=<br />
==Diesel==<br />
*Injectors<br />
*[[Diesel - Glow plugs replacing|Glow plug replacing]]<br />
*[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/VW_diesel_77-83.pdf|VW Pro Training manual for 4 cylinder diesel engines 77-83]<br />
*[[Diesel - Injection pumps|Injection pumps]]<br />
<br />
==Petrol==<br />
*Ignition<br />
*Carburettor <br />
**[[Fuel system - Pierburg 2e3 diagram|Pierburg 2e3 diagram]]<br />
**[[Fuel system - Jetting carbs|Jetting carbs]]<br />
**[[Fuel system - 1.9 WBX stops intermittently|1.9 WBX stops intermittently]]<br />
<br />
==Common==<br />
*[[Fuel System tank removal |Tank removal]]<br />
*[[Fuel system breather tanks|Breather tanks]]<br />
*[[Fuel System mpg| MPG]]<br />
<br />
== Alternative fuels ==<br />
*LPG<br />
**[[Alternative Fuels type of system|Type of system]]<br />
**[[Alternative Fuels spark plugs|Spark plugs]]<br />
**[[Alternative Fuels cheap filling stations|Cheap filling stations]]<br />
**[[Alternative Fuels engine tuning|Engine tuning]]<br />
**[[Alternative Fuels Fuel economy|Fuel economy]]<br />
<br />
*Biodiesel Cooking Oil etc<br />
**[[Alternative Fuels Biodiesel explained|Biodiesel explained]]<br />
**[[Alternative Fuels Cooking Oil feedback|Cooking oil feedback]]<br />
<br />
<br />
----<br />
<br />
=Coolant and Heating=<br />
==Coolant==<br />
* [[Coolant and Heating recommended brands| Recommended brands]]<br />
* [[Coolant and Heating front pipe leaks|Front pipe leaks]]<br />
* [[Coolant and Heating overheating causes and fixes|Overheating causes and fixes]]<br />
* [[Coolant and Heating draining|Drain]]<br />
* [[Coolant and Heating bleeding system|Refilling and bleeding system]]<br />
<br />
==Heating==<br />
* [[Coolant and Heating heater blower replacement|Heater blower replacement]]<br />
<br />
<br />
----<br />
<br />
= Gearbox Clutch CVs (not Syncro)=<br />
==Automatic specific==<br />
*[[Gearbox Clutch CVs Automatic recommended Oil|Recommended oil]]<br />
<br />
==Manual specific==<br />
*[[Gearbox Clutch CVs CV joints gear change reluctance| Gear change reluctance]]<br />
*[[Gearbox Clutch CVs Clutch pedal not disengaging|Clutch pedal not disengaging]]<br />
*[[Gearbox Clutch CVs Sloppy gear change improving|Sloppy gear change improving]]<br />
*[[Gearbox Clutch CVs - Re-installing clutch|Re-installing clutch]]<br />
*[[Gearbox Clutch CVs - Short shifter|Short shifter gearchange kit]]<br />
<br />
==Common==<br />
*[[Gearbox Clutch CVs CV joints drain plug| Drain plug removal, emptying and filling ]]<br />
*[[Gearbox Clutch CVs CV joints Gearbox oil|Gearbox oil]]<br />
*[[Gearbox Clutch CVs CV joints diagnosing|diagnosing]]<br />
<br />
==CV's==<br />
*[[Gearbox Clutch CVs CV joints repair|CV joints repair]]<br />
<br />
<br />
----<br />
<br />
= VW Electrics (not camping)=<br />
* [[VW Electrics Fitting intermittent wipers|Intermittent Wipers]]<br />
* [[VW Electrics Fitting uprated headlight kit|Fitting uprated headlight kit]]<br />
* [[VW Electrics Starter motor|Starter motor]]<br />
* [[VW Electrics dash board|Dash board]]<br />
**[[VW Electrics dash lights upgrade|Dash lights upgrade]]<br />
* [[VW Electrics alternator checking|Alternator checking]]<br />
* [[VW Electrics fuse box|fuse box]]<br />
<br />
----<br />
<br />
= Steering and Suspension =<br />
<br />
* [[Steering Geometry/Alignment| Steering geometry/alignment]]<br />
* [[Steering and Suspension Wheel Bearings| Wheel bearings]]<br />
* [[Steering and Suspension springs | Springs]]<br />
* [[Steering and Suspension Anti-roll bar| Anti-roll bar]]<br />
* [[Steering and Suspension Seized top shock nut| Seized top shock nut]]<br />
* [[Steering and Suspension Replacing wheel studs | Replacing wheel studs]]<br />
----<br />
<br />
= Wheels and Tyres (not Syncro)=<br />
*[[wheels and tyres Wheels and tyres Recommended tyres| Recommended tyres]]<br />
*[[wheels and tyres Wheels and tyres 15" alternative wheels| 15" Alternative wheel rims]]<br />
* [[Wheels and Tyres combinations that fit|Combinations that fit]]<br />
*[[Wheels and Tyres tyre size calculator|Tyre size calculator]]<br />
*[[Wheels and Tyres Steering/Wheel Alignment|Steering/Wheel alignment]]<br />
*[[Wheels and Tyres PCD|What fits (PCD list)]]<br />
*[[Wheels and Tyres - VW Centre-caps for Merc alloys|VW Centre-caps for Merc alloys]]<br />
*[[Wheels and Tyres - Nut/Bolt Torques|Torques for wheel nuts or bolts]]<br />
<br />
<br />
----<br />
<br />
=Brakes=<br />
*[[Brakes brake pipe parts| Brake pipe parts]]<br />
*[[Brakes Rear Backplate| Rear Backplate]]<br />
*[[Brakes Pulsing brake pedal| Pulsing brake pedal]]<br />
*[[Brakes Rear brake servicing| Rear brake servicing]]<br />
*[[Brakes Bleeding brake system| Bleeding brake system]]<br />
*[[Brakes Bleeding nipples| Bleeding nipples]]<br />
<br />
----<br />
<br />
= Body Work, Chassis and Glass =<br />
*[[Body work and glass Painting | Paint]]<br />
*[[Body work and glass window removal and refitting| Window removal and refitting]]<br />
*[[Body work and glass Doors | Doors]]<br />
*[[Body Work and Glass Rust| Rust]]<br />
*[[Bodywork and Glass Insulation| Insulation]]<br />
*[[Body Work and Glass Rusted side body panel | Rusted side body panel ]]<br />
*[[Body Work and Glass window scrapers | window scrapers]]<br />
<br />
----<br />
<br />
= Body Accessories Exterior =<br />
*[[Body accessories square headlights| Square headlights alternative]]<br />
* [[Body accessories exterior Wing mirrors|Wing mirrors]]<br />
* [[Body accessories exterior Doka tarps|Doka tarps, tonneaus, covers]]<br />
* [[Body accessories exterior Removing decals and stickers|Removing decals and stickers]]<br />
* [[Body accessories exterior gutter trim | gutter trim]]<br />
* [[Body Accessories Exterior - Wheel Centre caps|Wheel centre Caps]]<br />
* [[Body accessories intermittant wipers|intermittant wipers]]<br />
* [[Body Accessories Exterior Left hand drive headlights and the MOT|Left hand drive headlights and the MOT]] <br />
* [[Body Accessories Exterior indicator screws|indicator screws]]<br />
<br />
----<br />
<br />
=Interior (non camping)=<br />
*Seatbelts<br />
** [[Interior non camping fitting rear 3 point belts|Fitting rear 3 point belts]]<br />
** [[Interior non camping seatbelt legality|seatbelt legality]]<br />
*Seats<br />
**[[Interior non camping alternative front seats|Alternative front seats]]<br />
*Headlining<br />
**[[Interior non camping Headlining replacing|Headlining replacing]]<br />
*Dashboard<br />
**[[Interior non camping Dashboard removal| Dashboard removal]]<br />
**[[Interior non camping Dash tidy bracket| Dash tidy bracket]]<br />
*Other<br />
**[[Interior non camping tailgate strut lock| Tailgate strut lock (when bike rack fitted)]]<br />
**[[Interior non camping stereo fitting| Stereo fitting]]<br />
<br />
**[[Interior non camping short shifter|short shifter]]<br />
<br />
= Camping Interior =<br />
<br />
==Cupboards, beds, roofs, windows etc==<br />
<br />
* [[Camping Interior safety| Safety]]<br />
<br />
* [[Camping Interior self build|Self build/repair/install]]<br />
<br />
==Electrical==<br />
* [[Camping Interior Conversion specs and brochers|Conversion specs and brochures]]<br />
* [[Camping Interior Fitting a split charger|Fitting a split charger]]<br />
* [[Camping Interior Leisure batteries that fit|Leisure batteries FAQ (inluding those that fit) ]]<br />
* [[Camping Interior Zig Units| Zig units]]<br />
* [[Camping Interior Wiring radio to leisure battery| Wiring radio to leisure battery]]<br />
* [[Camping Interior lighting|lighting]]<br />
<br />
==Heating==<br />
*[[Camping Interior Eberspacher|Eberspacher]]<br />
*[[Camping Interior Propex|Propex]]<br />
*[[Camping Interior Other camping heating|Other camping heating]]<br />
<br />
==Refrigeration==<br />
* [[Camping Interior fridge settings/lighting|fridge settings/lighting]]<br />
<br />
==Cooking==<br />
* [[Camping Interior Cooking|recipes]]<br />
----<br />
<br />
= Camping Exterior =<br />
* [[Camping Exterior Fitting devon roof|Fitting devon roof]]<br />
* [[Camping Exterior Electric Hookup|Electric hookup]]<br />
<br />
==Awnings==<br />
*[[Camping Exterior |Awnings review]]<br />
==Conversions==<br />
[[T25 Media Library camper Conversions| Camper conversions(link to media library)]]<br />
<br />
==Campsites==<br />
* [[Camping Exterior recommended sites|Recommended sites]]<br />
* [[Camping Exterior sites to avoid|Sites to avoid]]<br />
* [[Camping Exterior overnight parkups|Overnight parkups]]<br />
<br />
==Touring/Camping outside UK==<br />
*[[Touring - Sweden|Sweden]]<br />
*[[Ferry services - Spain|Ferry services]]<br />
----<br />
<br />
= Syncro =<br />
[[Syncro links page | Syncro links page]]<br />
<br />
<br />
----<br />
<br />
=T25 Alternative Engine =<br />
*[[Alternative engine 1.9tdi|1.9tdi]]<br />
*[[Alternative engine Subaru|Subaru]]<br />
*[[Alternative engine Golf GTI|Golf GTI]]<br />
*[[Alternative engine other|Other]]<br />
<br />
<br />
----<br />
<br />
=General Mechanical Techniques, Tools and Tips=<br />
<br />
*[http://en.wikipedia.org/wiki/Screw Types of screw fixings]<br />
*[[General Torques|Torques]]<br />
*[[General ISO Metric threads| ISO Metric threads, spanner and tapping drill sizes]]<br />
*[[General Tools|Tools/Sundries/Techniques]]<br />
----<br />
<br />
= Insurance =<br />
*[[Insurance insurance companies feedback| Insurance companies feedback]]<br />
*[[TEMPLATE copy and paste this for your entry]] <br />
*[[Insurance Camper|Camper]]<br />
*[[Insurance Caravelle|Caravelle]]<br />
*[[Insurance Panel|Panel]]<br />
*[[Insurance DOKA|DOKA]]<br />
*[[Insurance SOKA|SOKA]]<br />
*[[Insurance Non Stock engine and modified|Non stock engine and modified]]<br />
<br />
<br />
----<br />
<br />
=T25 Media Library=<br />
*Images<br />
**[[T25 Media Library Classic Photos|Classic Photos]]<br />
**[[T25 Media Library camper Conversions| Camper conversions]]<br />
'''The "Naked Van" Project'''<br />
<br />
Please post your pictures of hard to get to places and bits you dont normally see<br />
**[[T25 Media Library Interior stripped| Interior stripped]]<br />
**[[T25 Media Library Exterior Stripped| Exterior stripped]]<br />
**[[T25 Media Library parts|Parts]]<br />
<br />
*Sounds and video<br />
[http://meta.wikimedia.org/wiki/Multimedia/Help:Listening_to_sounds | explanation of Ogg sound format]<br />
**[[T25 Media Library Engine| Engine]]<br />
**[[T25 Media Library Suspension| Suspension]]<br />
**[[T25 Media Library| Dripping air vent syndrome]]<br />
----<br />
<br />
=T25 Literature, Magazine Articles, Camper User Guides, Manuals, Specifications=<br />
[http://vwpix.terlinden.com/index_en.htm Almost every brochure and manual]<br />
*[[Scanned T25 Literature weight measurments| Specifications/towing/weights]]<br />
*[[Scanned T25 Literature VW manuals| VW manuals]]<br />
*[[Scanned T25 Literature brouchers|Brochures]]<br />
*[[Scanned T25 Literature magazine articles|Magazine articles]] <br />
*[[scanned T25 Literature camper manuals|Camper manuals]]<br />
<br />
<br />
----<br />
<br />
= Internet Links and Contacts=<br />
==Traders==<br />
*[[Internet Links New Parts suppliers|New parts suppliers]]<br />
*[[Internet Links 2nd Hand Parts suppliers and breakers|2nd hand parts suppliers and breakers]]<br />
*[[Internet Links Mechanics|Mechanics and camper converters]]<br />
*[[Internet Links Postal services | carriers]]<br />
<br />
==Internet links==<br />
*[[Internet Links other t25 and vanagon resources|Other T25 and vanagon resources]]<br />
*[[Internet Links other VW websites|Other VW websites]]<br />
*[[Internet Links Contact numbers|Contact numbers]]<br />
*[[Internet Links non vw related helpful site links| Non VW related helpful site links]]<br />
*[[Westy jokers]]<br />
<br />
<br />
----<br />
<br />
=Misc tips and tricks=<br />
==Computer==<br />
[http://www.geology.enr.state.nc.us/gis/latlon.html | latitude and longnitude format converter]<br />
*[[Misc tips and tricks 80-90 forum uploading pictures| 80-90 forum uploading pictures]]<br />
*[[Misc tips and tricks 80-90 forum clean url linking| 80-90 forum clean url linking]]<br />
*[[Misc tips and tricks 80-90 Google Eath| Google Earth]] <br />
*[[Misc tips and tricks GSF locations csv|GSF locations csv]]<br />
[http://homepage.ntlworld.com/robertj.green/T25/Knowledge%20base/GSF-POI/ | GSF POI for Tom Tom sat nav]<br />
----<br />
<br />
=Parts=<br />
==Part Sources==<br />
*[[Parts - Genuine VW Parts|Genuine VW Parts]]<br />
*[[Parts - Non-VW Parts|Non-VW Parts]]<br />
<br />
==Part Nos==<br />
<br />
----<br />
=Prices=<br />
[[prices campervans|campervan prices]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=All_engine_faults/repairs/maintenance_reluctant_starting&diff=3870All engine faults/repairs/maintenance reluctant starting2006-07-06T13:00:48Z<p>WikiSysop: </p>
<hr />
<div>When starting my van the lights come on but nothing happens, it is totally dead......battery is ok .....<br />
pop under the driverside rear wheelarch and check the signal wire to the startermotor is connected to the spade connector on the solenoid.<br />
<br />
1. Turn key to first position- red dash lights not coming on. Battery flat or electrical connection fuulty, i.e. battery leads loose or fuse loose/blown<br />
<br />
2. Turn key to second position (start)- no "click" and starter not turning over, see 1, and starter motor seized or electrical connection to starter motor loose. If connections are secure and not to corroded give starter motor a couple of hits with hammer or similar to "unstick" it. suspect worn starter motor bush. [All engine faults/repairs/maintenance Replace starter motor|maintenance Replace starter]<br />
<br />
----<br />
Check the battery connections. They need to be clean and tight otherwise the voltage drop will be so high that the starter motor won't have enogh current to turn.<br />
<br />
not enough volts at starter- check cables and connectors at batttery and motor.<br />
<br />
'''check signal from ignition key''' -check for 12 volts from the plug that pulls off the back of the solenoid when the key is in first position, otherwise dodgy ignition broken wire etc...<br />
<br />
'''motor worn-check''' by jumping from the fat battery cable on the solenoid to the push on connector (see picture below). Starter should whir into life otherwise suspect motor. MAKE SURE VAN IS OUT OF GEAR!<br />
<br />
If motor whirs under above test, suspect dodgy bush.<br />
-----<br />
yeah, give it a whack with a hammer while someone is turning the key (MAKE SURE THE VAN ISNT IN REVERSE THOUGH) !!!! if it turns over then, scrap it, someone will have one in "classifieds" or GSF <br />
(GSF PRICE £68.50 exchange)<br />
-----<br />
<br />
From [http://194.242.159.246/brickyard/info/cmmnprblms.htm |The Brickyard ]<br />
<br />
All petrol models.<br />
Poor starting. (Not diesels) Engine turns over slowly, if you don't catch it first time you've got no chance of starting it today. Battery, alternator and wiring all checks out good. Worn started bush. For some reason VW decided to have the starter motors with only one end of the armature located in a bearing, the other end is located in a bush in the bell housing.<br />
The bushes wear and disintegrate, this lets the armature of the motor cock over, stator now touches armature, excess friction hey presto one slow turning engine. Remedy is to fit new starter bush, trouble is they are a bit of a pain to do. On the good side they cost about 1GBP2004! Remove starter, pick out old bush with a screw driver, if its stuck fast use an expanding masonry bolt to grab it and pull it out (internal diameter of new bush is 12mm). Press new bush into place. Note that these bushes are not phosphor bronze but something with a posh name! they need to be left to soak in engine oil for 24 hours prior to fitment to prime them.<br />
<br />
<br />
[[Image:Starter-motor-testing.jpg]]<br />
<br />
[[Image:Starter-motor-testing-schematic-off.jpg]]<br />
<br />
[[Image:Starter-motor-testing-schematic-ON.jpg]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=All_engine_faults/repairs/maintenance_reluctant_starting&diff=3869All engine faults/repairs/maintenance reluctant starting2006-07-06T12:59:07Z<p>WikiSysop: </p>
<hr />
<div>When starting my van the lights come on but nothing happens, it is totally dead......battery is ok .....<br />
pop under the driverside rear wheelarch and check the signal wire to the startermotor is connected to the spade connector on the solenoid.<br />
<br />
1. Turn key to first position- red dash lights not coming on. Battery flat or electrical connection fuulty, i.e. battery leads loose or fuse loose/blown<br />
<br />
2. Turn key to second position (start)- no "click" and starter not turning over, see 1, and starter motor seized or electrical connection to starter motor loose. If connections are secure and not to corroded give starter motor a couple of hits with hammer or similar to "unstick" it. suspect worn starter motor bush. [All engine faults/repairs/maintenance Replace starter motor|maintenance Replace starter]<br />
<br />
----<br />
Check the battery connections. They need to be clean and tight otherwise the voltage drop will be so high that the starter motor won't have enogh current to turn.<br />
<br />
not enough volts at starter- check cables and connectors at batttery and motor.<br />
<br />
'''check signal from ignition key''' -check for 12 volts from the plug that pulls off the back of the solenoid when the key is in first position, otherwise dodgy ignition broken wire etc...<br />
<br />
'''motor worn-check''' by jumping from the fat battery cable on the solenoid to the push on connector (see picture below). Starter should whir into life otherwise suspect motor. MAKE SURE VAN IS OUT OF GEAR!<br />
<br />
If motor whirs under above test, suspect dodgy bush.<br />
-----<br />
yeah, give it a whack with a hammer while someone is turning the key (MAKE SURE THE VAN ISNT IN REVERSE THOUGH) !!!! if it turns over then, scrap it, someone will have one in "classifieds" or GSF <br />
(GSF PRICE £68.50 exchange)<br />
-----<br />
<br />
From [http://194.242.159.246/brickyard/info/cmmnprblms.htm |The Brickyard ]<br />
<br />
All petrol models.<br />
Poor starting. (Not diesels) Engine turns over slowly, if you don't catch it first time you've got no chance of starting it today. Battery, alternator and wiring all checks out good. Worn started bush. For some reason VW decided to have the starter motors with only one end of the armature located in a bearing, the other end is located in a bush in the bell housing.<br />
The bushes wear and disintegrate, this lets the armature of the motor cock over, stator now touches armature, excess friction hey presto one slow turning engine. Remedy is to fit new starter bush, trouble is they are a bit of a pain to do. On the good side they cost about 1GBP2004! Remove starter, pick out old bush with a screw driver, if its stuck fast use an expanding masonry bolt to grab it and pull it out (internal diameter of new bush is 12mm). Press new bush into place. Note that these bushes are not phosphor bronze but something with a posh name! they need to be left to soak in engine oil for 24 hours prior to fitment to prime them.<br />
<br />
<br />
[[Image:Starter-motor-testing.jpg]]<br />
<br />
[[Image:Starter-motor-testing-schematic-off.jpg]]<br />
<br />
[[Image:Starter-motor-testing-schematic-on.jpg]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=All_engine_faults/repairs/maintenance_reluctant_starting&diff=3868All engine faults/repairs/maintenance reluctant starting2006-07-06T12:57:43Z<p>WikiSysop: </p>
<hr />
<div>When starting my van the lights come on but nothing happens, it is totally dead......battery is ok .....<br />
pop under the driverside rear wheelarch and check the signal wire to the startermotor is connected to the spade connector on the solenoid.<br />
<br />
1. Turn key to first position- red dash lights not coming on. Battery flat or electrical connection fuulty, i.e. battery leads loose or fuse loose/blown<br />
<br />
2. Turn key to second position (start)- no "click" and starter not turning over, see 1, and starter motor seized or electrical connection to starter motor loose. If connections are secure and not to corroded give starter motor a couple of hits with hammer or similar to "unstick" it. suspect worn starter motor bush. [All engine faults/repairs/maintenance Replace starter motor|maintenance Replace starter]<br />
<br />
----<br />
Check the battery connections. They need to be clean and tight otherwise the voltage drop will be so high that the starter motor won't have enogh current to turn.<br />
<br />
not enough volts at starter- check cables and connectors at batttery and motor.<br />
<br />
'''check signal from ignition key''' -check for 12 volts from the plug that pulls off the back of the solenoid when the key is in first position, otherwise dodgy ignition broken wire etc...<br />
<br />
'''motor worn-check''' by jumping from the fat battery cable on the solenoid to the push on connector (see picture below). Starter should whir into life otherwise suspect motor. MAKE SURE VAN IS OUT OF GEAR!<br />
<br />
If motor whirs under above test, suspect dodgy bush.<br />
-----<br />
yeah, give it a whack with a hammer while someone is turning the key (MAKE SURE THE VAN ISNT IN REVERSE THOUGH) !!!! if it turns over then, scrap it, someone will have one in "classifieds" or GSF <br />
(GSF PRICE £68.50 exchange)<br />
-----<br />
<br />
From [http://194.242.159.246/brickyard/info/cmmnprblms.htm |The Brickyard ]<br />
<br />
All petrol models.<br />
Poor starting. (Not diesels) Engine turns over slowly, if you don't catch it first time you've got no chance of starting it today. Battery, alternator and wiring all checks out good. Worn started bush. For some reason VW decided to have the starter motors with only one end of the armature located in a bearing, the other end is located in a bush in the bell housing.<br />
The bushes wear and disintegrate, this lets the armature of the motor cock over, stator now touches armature, excess friction hey presto one slow turning engine. Remedy is to fit new starter bush, trouble is they are a bit of a pain to do. On the good side they cost about 1GBP2004! Remove starter, pick out old bush with a screw driver, if its stuck fast use an expanding masonry bolt to grab it and pull it out (internal diameter of new bush is 12mm). Press new bush into place. Note that these bushes are not phosphor bronze but something with a posh name! they need to be left to soak in engine oil for 24 hours prior to fitment to prime them.<br />
<br />
<br />
[[Image:Starter-motor-testing.jpg|thumb]]<br />
<br />
[[Image:Starter-motor-testing-schematic-off.jpg|thumb]]<br />
<br />
[[Image:Starter-motor-testing-schematic-on.jpg|thumb]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Starter-motor-testing-schematic-ON.jpg&diff=3867File:Starter-motor-testing-schematic-ON.jpg2006-07-06T12:57:04Z<p>WikiSysop: </p>
<hr />
<div></div>WikiSysophttps://club8090.co.uk/w/index.php?title=All_engine_faults/repairs/maintenance_reluctant_starting&diff=3866All engine faults/repairs/maintenance reluctant starting2006-07-06T12:56:43Z<p>WikiSysop: </p>
<hr />
<div>When starting my van the lights come on but nothing happens, it is totally dead......battery is ok .....<br />
pop under the driverside rear wheelarch and check the signal wire to the startermotor is connected to the spade connector on the solenoid.<br />
<br />
1. Turn key to first position- red dash lights not coming on. Battery flat or electrical connection fuulty, i.e. battery leads loose or fuse loose/blown<br />
<br />
2. Turn key to second position (start)- no "click" and starter not turning over, see 1, and starter motor seized or electrical connection to starter motor loose. If connections are secure and not to corroded give starter motor a couple of hits with hammer or similar to "unstick" it. suspect worn starter motor bush. [All engine faults/repairs/maintenance Replace starter motor|maintenance Replace starter]<br />
<br />
----<br />
Check the battery connections. They need to be clean and tight otherwise the voltage drop will be so high that the starter motor won't have enogh current to turn.<br />
<br />
not enough volts at starter- check cables and connectors at batttery and motor.<br />
<br />
'''check signal from ignition key''' -check for 12 volts from the plug that pulls off the back of the solenoid when the key is in first position, otherwise dodgy ignition broken wire etc...<br />
<br />
'''motor worn-check''' by jumping from the fat battery cable on the solenoid to the push on connector (see picture below). Starter should whir into life otherwise suspect motor. MAKE SURE VAN IS OUT OF GEAR!<br />
<br />
If motor whirs under above test, suspect dodgy bush.<br />
-----<br />
yeah, give it a whack with a hammer while someone is turning the key (MAKE SURE THE VAN ISNT IN REVERSE THOUGH) !!!! if it turns over then, scrap it, someone will have one in "classifieds" or GSF <br />
(GSF PRICE £68.50 exchange)<br />
-----<br />
<br />
From [http://194.242.159.246/brickyard/info/cmmnprblms.htm |The Brickyard ]<br />
<br />
All petrol models.<br />
Poor starting. (Not diesels) Engine turns over slowly, if you don't catch it first time you've got no chance of starting it today. Battery, alternator and wiring all checks out good. Worn started bush. For some reason VW decided to have the starter motors with only one end of the armature located in a bearing, the other end is located in a bush in the bell housing.<br />
The bushes wear and disintegrate, this lets the armature of the motor cock over, stator now touches armature, excess friction hey presto one slow turning engine. Remedy is to fit new starter bush, trouble is they are a bit of a pain to do. On the good side they cost about 1GBP2004! Remove starter, pick out old bush with a screw driver, if its stuck fast use an expanding masonry bolt to grab it and pull it out (internal diameter of new bush is 12mm). Press new bush into place. Note that these bushes are not phosphor bronze but something with a posh name! they need to be left to soak in engine oil for 24 hours prior to fitment to prime them.<br />
<br />
<br />
[[Image:Starter-motor-testing.jpg|thumb|Starter motor image]]<br />
<br />
[[Image:Starter-motor-testing-schematic-off.jpg|thumb|starter motor schematic off]]<br />
<br />
[[Image:Starter-motor-testing-schematic-on.jpg|thumb|starter motor schematic on]]</div>WikiSysophttps://club8090.co.uk/w/index.php?title=File:Starter-motor-testing-schematic-off.jpg&diff=3865File:Starter-motor-testing-schematic-off.jpg2006-07-06T12:51:53Z<p>WikiSysop: </p>
<hr />
<div></div>WikiSysop