Rustoration

For documenting and technical details of T25 restorations and major repairs
This section is for major restorations only.where to buy a panel or where to buy window rubbers belong in the bodywork seats and glass section.
Also please note,we need pictures of the restorations,without them posts are pretty useless.[\b]
Picture heavy and detailed threads , not for general banter or advertising
Traders welcome to post but not to advertise blatently
Threads will be cleaned of chit chat.

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RogerT
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Re: Rustoration

Post by RogerT »

Backwards and forwards with the shrinker/stretcher

Image
Have you ever seen an unhappy fool?

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Funkyoid
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Re: Rustoration

Post by Funkyoid »

It’s looking amazing now. I’m in awe of your skills.
‘81 2.0ltr air cooled automatic Devon Camper - Gladys
‘81 2.0ltr air cooled manual Doka - Basma

RogerT
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Location: Central Scotland

Re: Rustoration

Post by RogerT »

Slow and (moderately) steady, bash bash. I’m making and undoing loads of mistakes along the way. But I appreciate your encouragement!
Have you ever seen an unhappy fool?

88 Transporter with hitop camper conversion, 1.6td.

RogerT
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Location: Central Scotland

Re: Rustoration

Post by RogerT »

After the joddler
Image
Image

Front edge and lower section
Grrrr, photos playing up…
Have you ever seen an unhappy fool?

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RogerT
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Posts: 1808
Joined: 10 May 2013, 11:59
80-90 Mem No: 13706
Location: Central Scotland

Re: Rustoration

Post by RogerT »

Image
Only letting me add one pic now?
Have you ever seen an unhappy fool?

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RogerT
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Posts: 1808
Joined: 10 May 2013, 11:59
80-90 Mem No: 13706
Location: Central Scotland

Re: Rustoration

Post by RogerT »

Image
Have you ever seen an unhappy fool?

88 Transporter with hitop camper conversion, 1.6td.

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Funkyoid
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Location: Dumfries, Scotland

Re: Rustoration

Post by Funkyoid »

I’d come and help (well more like learn) but I think I’m too far away (Dumfries, Scotland).
‘81 2.0ltr air cooled automatic Devon Camper - Gladys
‘81 2.0ltr air cooled manual Doka - Basma

RogerT
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Joined: 10 May 2013, 11:59
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Location: Central Scotland

Re: Rustoration

Post by RogerT »

And then this goes on here, like so…Image

Then trim the lower edge
Image
Ooo, two pics this time!


Then take the pieces home to do some fettling in my garage at home
Have you ever seen an unhappy fool?

88 Transporter with hitop camper conversion, 1.6td.

RogerT
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Joined: 10 May 2013, 11:59
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Location: Central Scotland

Re: Rustoration

Post by RogerT »

Funkyoid wrote: 31 Mar 2022, 15:31 I’d come and help (well more like learn) but I think I’m too far away (Dumfries, Scotland).

I did all my learning looking at threads on here, mostly metalmickey/Plasticman, but all his pics vanished in the p/bucket saga.

Welcome to pop in if you’re passing (Stirling)
Have you ever seen an unhappy fool?

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Funkyoid
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Re: Rustoration

Post by Funkyoid »

:ok

Oh tempted to just take a run up… oh can’t as rebuilding my van! Doh!

I’m trying to learn from here too. Doing ok just slowly as I can only afford to work on the van one day a week.
‘81 2.0ltr air cooled automatic Devon Camper - Gladys
‘81 2.0ltr air cooled manual Doka - Basma

RogerT
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Posts: 1808
Joined: 10 May 2013, 11:59
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Location: Central Scotland

Re: Rustoration

Post by RogerT »

Not happy with my joddled flanges, it’s 1.2mm sheet and the joddler is designed for 1mm. So I got to the jaws with a grinder to modify it, and had another go. Better result.
Image

Used an old pair of water pump pliers to ease the pressure on my hands.
Have you ever seen an unhappy fool?

88 Transporter with hitop camper conversion, 1.6td.

RogerT
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Joined: 10 May 2013, 11:59
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Location: Central Scotland

Re: Rustoration

Post by RogerT »

Noticed that the seam in here :-Image
Was mega crusty, so spent some time cutting out a wee bit on each side, and shaping a couple of inserts. Even got one welded in, but no photo.
Have you ever seen an unhappy fool?

88 Transporter with hitop camper conversion, 1.6td.

RogerT
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Location: Central Scotland

Re: Rustoration

Post by RogerT »

A Question…

What’s the easiest/best/most reasonable bonding product to use for where the panel above the rear arch contacts the spacing/bracing sections?

Image

E D I T
and the answer from another thread was :-

Sikalastomer 710
Last edited by RogerT on 03 May 2022, 21:53, edited 1 time in total.
Have you ever seen an unhappy fool?

88 Transporter with hitop camper conversion, 1.6td.

RogerT
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Posts: 1808
Joined: 10 May 2013, 11:59
80-90 Mem No: 13706
Location: Central Scotland

Re: Rustoration

Post by RogerT »

Here’s one
Image

Here’s me making the other
Image

Folded and into the shrinker/stretcher
Image

Ooops, discard
Image

Try again, although in retrospect it might have been easier to cut and fillet for the fold, but hey ho…
Image
Image

Snip to shape
Image
ImageImage

A bit more fettling
Image

A wee hole
Image

First one is a bit squint
Image
A wee cut and bend
Image

After welding and grinding
Image

Not the prettiest, but crucially, not crusty in at the back!
Image

Then, used some of the wild garlic I collected with the youngest earlier today in a local woodland.
Image
Have you ever seen an unhappy fool?

88 Transporter with hitop camper conversion, 1.6td.

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Funkyoid
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Re: Rustoration

Post by Funkyoid »

Looking good 👍
‘81 2.0ltr air cooled automatic Devon Camper - Gladys
‘81 2.0ltr air cooled manual Doka - Basma

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