AAZ hot starting problem

for questions and answers about alternative power transplants on the T25, GTi, Porsche,Subaru etc, this is the place. You must register to post but anyone can read.

Moderators: User administrators, Moderators

Post Reply
morganite
Registered user
Posts: 27
Joined: 04 Jan 2024, 14:33
80-90 Mem No: 0

AAZ hot starting problem

Post by morganite »

AAZ engine, just rebuilt the engine, rebuilt injector pump,injectors, glow plugs,fuel line with non-return valve,Starts first turn when cold, when warm its reluctant to start, could i alter the glow plug wiring to have the glow plugs come on even when it’s warm? or any other idea,s to overcome the reluctant starting when warm.Thanks in advance for any idea,s

davidoft1
Trader
Posts: 3108
Joined: 27 May 2009, 18:56
80-90 Mem No: 16628
Location: hayling island

Re: AAZ hot starting problem

Post by davidoft1 »

Check the heater plug temp sensor is operating correctly

morganite
Registered user
Posts: 27
Joined: 04 Jan 2024, 14:33
80-90 Mem No: 0

Re: AAZ hot starting problem

Post by morganite »

Thanks for the reply, would the heater plug sensor still operate when the engine is hot and the glow plug light is,nt showing on the dash?

colinthefox
Registered user
Posts: 945
Joined: 20 Oct 2009, 18:42
80-90 Mem No: 16447
Location: Somerset
Contact:

Re: AAZ hot starting problem

Post by colinthefox »

Put a 600 ohm resistor in series with the glow plug temperature sender. This should give about 4 seconds glow with a hot engine, and a bit longer glow at lower temps, depending of course on exactly which sender you have fitted. Trial and error....more ohms gets you longer glow.
1.9D (AEF) pop-top. Aaaaahhhhh........that's better.
Image

morganite
Registered user
Posts: 27
Joined: 04 Jan 2024, 14:33
80-90 Mem No: 0

Re: AAZ hot starting problem

Post by morganite »

Still got hot starting problems, can anyone tell me what these sensors do on my AAZ ? sensor with brown& yellow/red trace wire, in plastic black housing. Brown &blue/white trace wire, in black plastic housing. Brown &Brown/red trace wire at the back of Cylinder head, Should i have 3 coolant sensors? which one would be the Coolant sensor that might be causing my hot starting problems? Many thanks for any advice.

User avatar
mioba
Registered user
Posts: 639
Joined: 10 Jul 2009, 11:48
80-90 Mem No: 7850
Location: Nottingham

Re: AAZ hot starting problem

Post by mioba »

BW site has a great write up on these sensors and their function in the tech section.

Either you have a faulty sensor - easily tested by reading the BW site. Or dodgy wiring from sensor. Did you put the sensors in their correct location.

You are handy with a multimeter - essential tool for these vans.

At this age. The sensor connection do fall of the wire due to age and corrosion.

Are you sure its an electrical fault and not a leak
Westfalia Hightop Top Joker 1.6TD - aka Daisy, my labour of love

Post Reply