syncroeleyvagon

For documenting and technical details of T25 restorations and major repairs
This section is for major restorations only.where to buy a panel or where to buy window rubbers belong in the bodywork seats and glass section.
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ZsZ
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Re: syncroeleyvagon

Post by ZsZ »

metalmick8y wrote: As per my previous threads I dont much like pattern panels with the exception of a few, but at last we have decent rear arches so can now cut down the grotty klockers and lip them and use as this
mm :D

Just cut and bend the lip at the impress, or there is a better technique?
Zoltan
1986 Multivan ex-Caravelle. Van since 2006, running mTDi 1Z since 2008 with Fiat Croma 1.9 TDid pump 2008-2019, custom pump since 2019
5spd custom box 4.57 diff + 0.74 5th

Plasticman
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Re: syncroeleyvagon

Post by Plasticman »

Yes,that's about it ,clearly scribe the centre of the seam on Both sides then cut leaving about half an inch of metal to lip,
Then cut the rubbish away and hammer and dolly and flatten the seam/i indentation , then simply form a lip

mm

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ZsZ
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Re: syncroeleyvagon

Post by ZsZ »

metalmick8y wrote:Yes,that's about it ,clearly scribe the centre of the seam on Both sides then cut leaving about half an inch of metal to lip,
Then cut the rubbish away and hammer and dolly and flatten the seam/i indentation , then simply form a lip

mm
thx
:ok
Zoltan
1986 Multivan ex-Caravelle. Van since 2006, running mTDi 1Z since 2008 with Fiat Croma 1.9 TDid pump 2008-2019, custom pump since 2019
5spd custom box 4.57 diff + 0.74 5th

Plasticman
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Re: syncroeleyvagon

Post by Plasticman »

Well....forgot these as pee bucket was acting up
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the bulk of the wing was mint and i really dont want to chop it of even though its the uusual and easy way out so I have cut the klocker and let it in,, im prob going to end up making a couple of handed press plates to make these edges and then make them out of decent steel..............
lots of fixings :D
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the rear edge as usual gone so removed it and got in with the blaster and
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here the inner arch is welded and now i tack up between the fixings
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...
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i have also welded it on the underside of the arch
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product blasted into the seam
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...
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....
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:D
mm

Plasticman
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Re: syncroeleyvagon

Post by Plasticman »

Well
have managed to retain the majority of the osr wing but have removed the arch
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can get the blaster in here now,
fit is nice and tight, i will have to remake the front seam edge of the the rear 1/4 buts thats not a big issue
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...
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outer sill has the seal retainer removed and a new one will be spotted on
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so all will be done this week
:D

Plasticman
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Re: syncroeleyvagon

Post by Plasticman »

Well
small repair to the inner and a strip to the rear !/4
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ive ran an extra couple of beads down the seam to allow for past grindings out and to give me some metal to work with
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all good and weld thru applied
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new seal retainer welded on
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and both ends made good
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arch fitted
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ditto
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just did a routine yank on the seatbelt anchorages and the drivers side pulled out of the floor ! so a quick repair to that tomoz
mm

Plasticman
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Re: syncroeleyvagon

Post by Plasticman »

Well
:lol:
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leaving this
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and i didnt really pull that hard
cut the rot out and left the arch metal short, then a 1.5mm plate with the unf nut welded to it, this is then let into the inner arch
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...
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....
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....
like so
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welded in place
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next is the bit of the arch that i cut away
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...
its sort of self explanatory
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quick sand over and its back to OE and safe again
welding all done
mm :D

Plasticman
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Re: syncroeleyvagon

Post by Plasticman »

Well seem to have got well mixed up with the posting order.................
i forgot about the sill closures, to my mind they have to be done as fitting them then completes the sill/floor/side panal as a box structure rather than an open folded assembly. probably semantics but I kind of like the strength it gives this area,
after product have dried and soaked into the seam it gets dosed with Dynax
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...
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very satisfying stuff :D
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first part of closure added as OE
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this bit is next
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the 2 x 3/4 holes will get blanking grommets in them and allow for further dynax or to assist cable runs etc.
now to find the last 2 picks in the world of peeB
mm

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Re: syncroeleyvagon

Post by Plasticman »

well off to the paintshop today, just the closure picks to add
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...
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,,,
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happy days
:D
mm

Plasticman
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Re: syncroeleyvagon

Post by Plasticman »

Well had issues with pee bucket uploading.......or not , still dont know what was/is wrong but anyways, in the paintshop and onwards, 3 weeks and its back and done
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suspension raised a bit :lol:
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FP now nice and clean
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...
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mm :ok

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