1990 Singlecab II
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Re: 1990 Singlecab II
Tin prep. and organising today
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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1990 Singlecab II
Diesel bell housing off, petrol bell housing on, new gasket.
Last edited by DoubleOSeven on 09 Feb 2021, 16:18, edited 1 time in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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1990 Singlecab II
A few words about the condition of this flywheel.
1, You should replace a flywheel when you replace a clutch.
2, This flywheel, although not scored, does have black heat marks, possibly from a poor clutch slave or it can happen if you leave your foot on the clutch whilst driving.
So if I’d known this at the time, (I’m writing this update 2 years later) I would have changed it. It’s fine in the forward gears but judders in reverse. You can live with it, I have been; but I’ll definitely change it out next time.
This tool from the disk cutter, stops fly wheel rotating. I did find my hex socket in the end and these got 110Nm.
Very brittle o-ring. Felt washer (dust prevention) was missing.
Over tightened and snapped. Only needs 20Nm. Drilled it out, only took a few minutes. No dramas.
Last edited by DoubleOSeven on 09 Feb 2021, 16:23, edited 5 times in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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1990 Singlecab II
Clutch bearing and a smear of grease on shaft.
Ready to go on. Can’t do it on my own with a jack, so put the VW search light up for local support...
Ready.
Last edited by DoubleOSeven on 09 Feb 2021, 16:26, edited 3 times in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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1990 Singlecab II
No idea?
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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1990 Singlecab II
Handy cupboard for drying bumper irons
Last edited by DoubleOSeven on 10 Feb 2021, 14:22, edited 2 times in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
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Re: 1990 Singlecab II
They both go on the same terminal, t25 has a very long stud to accommodate that thick terminal
- DoubleOSeven
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1990 Singlecab II
Thanks. I came to the same conclusion too. I’ve put some grease on, to stop any moisture.
D-Bolt M10x123mm
D-Bolt M10x123mm
Last edited by DoubleOSeven on 10 Feb 2021, 15:04, edited 1 time in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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1990 Singlecab II
Clutch slave on, but this hydraulic plastic feed pipe is rock solid so it won’t go on, tried a little bit of heat, but no go. May have to replace this line.
The plastic boot for the pin to clutch release arm disintegrated.
The plastic boot for the pin to clutch release arm disintegrated.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: 1990 Singlecab II
The 2.1 is in.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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1990 Singlecab II
Electrics...
This amplifier socket is missing so I’ve bought a 2nd hand one off the bay of fleas.
071 906 233, 071 906 233 A
This amplifier socket is missing so I’ve bought a 2nd hand one off the bay of fleas.
071 906 233, 071 906 233 A
Last edited by DoubleOSeven on 13 Feb 2021, 09:09, edited 1 time in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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Re: 1990 Singlecab II
Birthday next week!
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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1990 Singlecab II
Re-wired the amplifier plug, with those ‘standard/junior timer’ connectors. Bit of a faff, but a nice crimp! Punched out the old crimps.
Oh, hang on...what’s a DIS (idling stabilisation) switch unit, when it’s at home; J87? ummm
Ah, you guys are bypassing it, so will I.
Oh, hang on...what’s a DIS (idling stabilisation) switch unit, when it’s at home; J87? ummm
Ah, you guys are bypassing it, so will I.
Last edited by DoubleOSeven on 20 Feb 2021, 17:09, edited 9 times in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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- Joined: 25 Jul 2014, 21:10
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Re: 1990 Singlecab II
Strange man having a few Eureka moments with Transporter wiring!
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
- DoubleOSeven
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- Joined: 25 Jul 2014, 21:10
- 80-90 Mem No: 14520
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1990 Singlecab II
Where does the blue wire for the alternator go?
...and a chunky red & black wire? Starter maybe, pin 50
Ok, so blue will go onto spade on back of alternator.
Just learning as I go.
...and a chunky red & black wire? Starter maybe, pin 50
Ok, so blue will go onto spade on back of alternator.
Just learning as I go.
Last edited by DoubleOSeven on 20 Feb 2021, 17:16, edited 4 times in total.
1990 Volkswagen Transporter 2.1 Manual
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic
2005 Porsche 911 3.6 Manual
2012 Volkswagen Polo 1.4 Automatic