Hello all,
The alternator on my T25 1.9 DG has decided to give up on me so I thought I’d treat the old girl to a new one.
Unfortunately the replacement from Just Kampers has a pulley that’s about an inch too far out so it won’t line up with the other two engine belts.
My plan is to swap the pulley from the old unit however I’m having real trouble getting the bolt off.
Anyone have experience removing the bolt, bearing in mind I don’t have any air tools.
I’m aware there are specialised tools for removing them however I’m having trouble working out which one will actually fit the 22mm bolt.
Alternator Pulley Removal
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- Mocki
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Re: Alternator Pulley Removal
Take them both down to Kwik fit or local garage and drop them a drink to get them swapped , it’s far easier with a uggadugga gun than struggling at home …….
Steve
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1989 2.1LpgWBX HiTop Leisuredrive Camper
1988 2.1 Caravelle TS TinTop Camper
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- Oldiebut goodie
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Re: Alternator Pulley Removal
I use an oversized old belt gripped in a vice that holds the pulley without damaging it ( only the 2 ends of the belt where they come off the pulley ), a touch of heat and plusgas on the nut then a spanner with a scaffold pole extension whacked with a lump hammer, usually works for me if the air gun doesn't shift it.
1.6D 2019 VW T-Cross
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5̶0̶8̶d̶ ̶M̶e̶r̶c̶
200hp VW T6
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- jrt
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Re: Alternator Pulley Removal
Just out of interest what was wrong with your alternator. Did you check the voltage regulator?
David.
David.
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Re: Alternator Pulley Removal
WHS^^^^^^^
Also - just thinking - wasn't there a post recently about the same thing re a JK alternator with the pulley too far out with the problem being the shaft length not the pulley itself?
Must admit that many years ago I had to flip a pulley around on one alternator but that involved welding - something that had to be right otherwise you will set up a lot of vibration. Can't remember what vehicle that was on though.
Also - just thinking - wasn't there a post recently about the same thing re a JK alternator with the pulley too far out with the problem being the shaft length not the pulley itself?
Must admit that many years ago I had to flip a pulley around on one alternator but that involved welding - something that had to be right otherwise you will set up a lot of vibration. Can't remember what vehicle that was on though.
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
Re: Alternator Pulley Removal
Thanks for the advice chaps, ended up taking them both to my local garage and they swapped them in about 10 minutes free of charge! The camper is back up and running like a beauty now.