Cut my head open at work today

Big lumps of metals and spanners.

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itchyfeet
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Cut my head open at work today

Post by itchyfeet »

Well my cracked WBX head :D

I was interested to know how thick the metal around the valves was where the crack had gone through into the water channels, and interested to know what it looked like inside.

It's sand casting I'm told, well at least the water channel cores are.

Also interesting to note if drilling out exhaust studs there is not much metal behind the studs before you are into the water channels.

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1988 DG WBX LPG Tin Top
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dumbo
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Re: Cut my head open at work today

Post by dumbo »

nice to see that??? around exhaust studs cheers for that :ok simon
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Re: Cut my head open at work today

Post by orcecaveman »

Any chance that you could measure the depth of the exhaust studs please?

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Re: Cut my head open at work today

Post by col.decker »

I'm pretty sure thats not going to work anymore







:mrgreen:
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Re: Cut my head open at work today

Post by Ian Hulley »

itchyfeet wrote: Also interesting to note if drilling out exhaust studs there is not much metal behind the studs before you are into the water channels.

Oh yes ... https://club8090.co.uk/forum/viewtopic.php?f=37&t=119413 :cry:

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itchyfeet
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Re: Cut my head open at work today

Post by itchyfeet »

he has both teams working on the problem

http://www.brick-yard.co.uk/forum/water ... 80803.html" onclick="window.open(this.href);return false;


orcecaveman what do you want measuring? depth of the thread or depth the hole is drilled?
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Re: Cut my head open at work today

Post by orcecaveman »

Depth of the original holes please. :ok

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Re: Cut my head open at work today

Post by itchyfeet »

Image
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Re: Cut my head open at work today

Post by orcecaveman »

Thats brill. Thanks! :ok Ive ordered my inserts from Memfast today, so ill get stuck into it shortly.

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Re: Cut my head open at work today

Post by Hacksawbob »

wiki'd

itchyfeet wrote:Image
member 1168

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itchyfeet
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Re: Cut my head open at work today

Post by itchyfeet »

thanks, wouldn't know how to do that :D
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Re: Cut my head open at work today

Post by itchyfeet »

So to fix my engine I got one with a broken stud and used the heads.
What2d has kindly removed the broken stud from the donor engine with his welding a nut on method ( I'm sure he will write that one up one day :wink: ) and so i'm going to rebuild it as a spare, I needed another head as that one^^^^ is never going to be serviceable now :lol:

So I got a second hand head, to be fair the person who sold it to me didn't notice the corrosion between the valve seats and is sending another.

It's severely corroded to the back of the valve seat, same on both cylinders, it's obviously been sitting a while and corroded a little on the valves but there is no carbon on the head or valves and minimal on the ports implying it's been run on LPG, it's obviously not been steam cleaned.

1988 German cast head

Anybody seen this before? I suppose it could have had a water leak into both chambers and run for a while.

another novelty door stop...

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Re: Cut my head open at work today

Post by sarran1955 »

Hello,

Most interesting photo.. :ok

Looking at the corrosion about the spark plug, I wonder whether some terrible product was used and not rinsed off.. :?

Causing the destruction ..in a puddle(?) of the side of the valve seat....

Any way doorstop it is... :roll:

You might want to cut off the exhaust studs first though ... :rofl :rofl :rofl

Cordialement..

:ok
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Re: Cut my head open at work today

Post by ghost123uk »

That erosion to the combustion chamber, seen in the centre of that pic, by the exhaust valve, is odd isn't it. Makes one wonder what caused it.
Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here

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itchyfeet
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Re: Cut my head open at work today

Post by itchyfeet »

ghost123uk wrote:That erosion to the combustion chamber, seen in the centre of that pic, by the exhaust valve, is odd isn't it. Makes one wonder what caused it.


I have two more like it now, I think it's when a head gasket goes and it's been driven, water turns to steam and is very corrosive. I know the engine it took the others from was driven with a faulty head gasket.

https://club8090.co.uk/forum/viewtopic.php?f=37&t=127327" onclick="window.open(this.href);return false;

no replies to this so I suppose it's not so common, even sarran was stumped :D
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