Electrical & Instrumentation

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Got an electrical fault ? Read this first!

Last post by Hacksawbob « 10 Feb 2013, 23:56

by Hacksawbob » 10 Feb 2013, 23:56

Check your earths !

Many electrical issues are caused by corroded electrical contacts on the earthing points. Please read and check before posting...

0 Replies

79376 Views

Last post by Hacksawbob
10 Feb 2013, 23:56
Flasher relay chattering

Last post by Cecil « Today, 19:40
Replies: 6
by Cecil » 12 Sep 2026, 19:27

We are away in the van at the moment and have developed a problem with the flasher relay chattering randomly ,whilst driving but not using...

6 Replies

74 Views

Last post by Cecil
Today, 19:40
Hard Start Relay melting Starter Motors

Last post by Blakefruid « 13 Sep 2026, 22:48
Replies: 6
by Blakefruid » 31 Aug 2026, 16:59

Hi all,
As it’s a bank holiday I thought I’d try and fix an old issue on my 1.6JX. I had a hard start relay fitted professionally a couple of years...

6 Replies

187 Views

Last post by Blakefruid
13 Sep 2026, 22:48
Switched live from the fuse box

Last post by moojw « 12 Sep 2026, 20:27
Replies: 1
by moojw » 12 Sep 2026, 15:22

Hi all,

Hope you are keeping well, I'm in need of your advise.

The heater blower isn't working, I've traced it to what I think is supposed to be a...

1 Replies

96 Views

Last post by moojw
12 Sep 2026, 20:27
Broke my bus

Last post by sarran1955 « 10 Sep 2026, 22:06
Replies: 6
by dbs153 » 10 Sep 2026, 17:47

I’ve only just got my 1981 T25/T3 2000cc cu Aircooled bus and have broke it already.
i was told it would be a good idea to change the plugs, ht...

6 Replies

137 Views

Last post by sarran1955
10 Sep 2026, 22:06
Ecu pinout

Last post by Aidan « 30 Aug 2026, 06:09
Replies: 3
by Stonemonkey » 29 Aug 2026, 19:21

Hi
I have not long bought a T4 with a 044 906 022 E ecu, 2.0l AAC petrol engine. It was not running too well when I drove it home so I decided to...

3 Replies

97 Views

Last post by Aidan
30 Aug 2026, 06:09
Cutting out, not fuel related, 1.6 air cooled

Last post by simonmarsh « 29 Aug 2026, 06:47
Replies: 2
by yosini » 22 Aug 2026, 06:52

Hi, we're mid trip at the moment but cut out 3 times yesterday getting to the campsite. We've had this problem before which I thought was the coil...

2 Replies

273 Views

Last post by simonmarsh
29 Aug 2026, 06:47
Battery drain, help please!

Last post by Alfredo « 28 Aug 2026, 08:22
Replies: 22
by AlBundy » 23 Aug 2026, 20:24
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Hi everyone, I have a 1986 1.6 Diesel that has a battery drain issue.

I have checked for parasitic draw and with the alternator disconnected I get...
22 Replies

519 Views

Last post by Alfredo
28 Aug 2026, 08:22
Powerspark 034 SVDA

Last post by Lmh2000 « 27 Aug 2026, 18:23
Replies: 2
by Lmh2000 » 26 Aug 2026, 13:03

Hello

I’m looking at replacing my stock distributor with one of these following this awesome tutorial..

In it the original washer from...

2 Replies

213 Views

Last post by Lmh2000
27 Aug 2026, 18:23
Fuel gauge

Last post by hotpod « 27 Aug 2026, 17:04
Replies: 6
by southernscouse » 25 Aug 2026, 10:54

Hi having a problem with the fuel gauge reading empty everything else works ok just the fuel gauge
Van has been fitted with the slaughterhouse...

6 Replies

167 Views

Last post by hotpod
27 Aug 2026, 17:04
behind headlight drivers side

Last post by marktaylor « 25 Aug 2026, 18:57
Replies: 3
by marktaylor » 25 Aug 2026, 15:32

what is the small coil thing behind headlight one side of vw t25 please

3 Replies

163 Views

Last post by marktaylor
25 Aug 2026, 18:57
Help with unknown switch

Last post by mioba « 24 Aug 2026, 20:02
Replies: 8
by Lillythefrenchie2026 » 12 Aug 2026, 19:41

Bit of a long shot, but does anyone know what this switch activates?

It’s pulling a 12v feed, but tracing the wires they seem to go up and beyond...

8 Replies

421 Views

Last post by mioba
24 Aug 2026, 20:02
Idle valve controller for DJ - repairs

Last post by silverbullet « 21 Aug 2026, 20:18
Replies: 9
by silverbullet » 20 Jul 2026, 12:31

251 907 393 A or C

The one that lives behind your RH rear lamp and is so often forgotten!

I am making enquiries about getting these repaired as I...

9 Replies

499 Views

Last post by silverbullet
21 Aug 2026, 20:18
Help! New owner!

Last post by mioba « 21 Aug 2026, 19:40
Replies: 2
by VinceVolauvent » 20 Aug 2026, 07:32

Hi all,
Can anyone recommend a good auto electrician in the South East, ideally around Tunbridge Wells / Tonbridge / Kent ?
I’m looking for someone...

2 Replies

213 Views

Last post by mioba
21 Aug 2026, 19:40
Replacing westy fluorescent tube with LED tube

Last post by danmetallic « 20 Aug 2026, 17:15
Replies: 50
by danmetallic » 08 Feb 2014, 19:26
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Any ideas how I can break into this westy light and rewire so I can use a LED tube?
50 Replies

21994 Views

Last post by danmetallic
20 Aug 2026, 17:15
1.9DG temperature Sender and Sensor

Last post by Swebby « 20 Aug 2026, 17:04
Replies: 4
by keynsham1 » 11 Aug 2026, 19:16

I have a bog standard 1987 1.9DG and I want to replace the temperature gauge sender. In the thermostat housing there are two units, one pointing to...

4 Replies

235 Views

Last post by Swebby
20 Aug 2026, 17:04
Replacing the dashboard plastic PCB

Last post by R0B « 18 Aug 2026, 15:46
Replies: 448
by MidLifeCrisis » 13 Dec 2013, 13:55
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I just replaced the plastic PCB on my dashboard broadly following Covkid's instuctions in the Wiki;

I thought the PCB layout that I used might be...
448 Replies

320193 Views

Last post by R0B
18 Aug 2026, 15:46
Compressor fridge batttery charging.

Last post by KOTSY « 18 Aug 2026, 14:12
Replies: 6
by KOTSY » 17 Aug 2026, 18:37

Hi everyone, I am shortly changing to a compressor fridge with a 120amp. AMG battery . My question is if not using solar ( which hopefully will...

6 Replies

372 Views

Last post by KOTSY
18 Aug 2026, 14:12
Horn Upgrade

Last post by Aidan « 12 Aug 2026, 16:17
Replies: 10
by Lillythefrenchie2026 » 10 Aug 2026, 20:52

Evening all,

The horn on my Auto-Sleeper sounds like a dead mouse being run over and desperately squeezing out its last bit of air. It’s incredibly...

10 Replies

449 Views

Last post by Aidan
12 Aug 2026, 16:17
Electrical Drain! do i start to pull fuses?

Last post by firetrader « 11 Aug 2026, 16:27
Replies: 12
by NoobyNiall » 18 May 2026, 18:44

Hi All,

The van wasn't started in 4 weeks, found the battery completely dead/ murdered in fact :?

Got a new battery, Van started and started some...

12 Replies

4287 Views

Last post by firetrader
11 Aug 2026, 16:27
Heater floor pannel

Last post by aimlessrock « 11 Aug 2026, 14:09
Replies: 4
by aimlessrock » 10 Aug 2026, 21:23

Folks, I’m trying to retro fit a floor heater pannel into my van.

Anyone have a set of the mounting bolts and rear vent ?

Are the vents supposed...

4 Replies

222 Views

Last post by aimlessrock
11 Aug 2026, 14:09
PCB how do I upgrade with engine conversion.

Last post by Just_Kitt « 11 Aug 2026, 12:27
Replies: 5
by Just_Kitt » 10 Aug 2026, 18:27

Hi all.

I have the classic MkIII golf 2E petrol engine into a 1.9 diesel van conversion (1991 van). The conversation was done before I brought the...

5 Replies

229 Views

Last post by Just_Kitt
11 Aug 2026, 12:27
ignition barrel removal (1984 Holdworth conversion/ petrol 1.9 engine

Last post by gutmeg « 09 Aug 2026, 21:37
Replies: 7
by gutmeg » 09 Aug 2026, 17:43

My ignition key does not go fully in to turn to start engine. I have looked in the barrel and there seems to be a small metal rod floating around. I...

7 Replies

256 Views

Last post by gutmeg
09 Aug 2026, 21:37
Earth issue? dull oil light random when driving ** fixed**

Last post by Shinnster « 08 Aug 2026, 22:51
Replies: 8
by Shinnster » 22 Jul 2026, 23:11

Hi all,

i'm having an issue that i think is the earth from the oil pressure switch but just looking for confirmation really that nothing major is...

8 Replies

450 Views

Last post by Shinnster
08 Aug 2026, 22:51
Twin speed fan tripping (2 switches) 1982 Diesel 1.6

Last post by DevonAid « 03 Aug 2026, 07:12
Replies: 6
by Jonnyb416 » 30 Jul 2026, 20:32

Hi all,

Long time since posting on here. Hoping someone can help please.

For a while I’ve been concerned that my rad fan hasn’t been working,...

6 Replies

311 Views

Last post by DevonAid
03 Aug 2026, 07:12
Odometer intermittently working.

Last post by DavidS « 30 Jul 2026, 08:29
Replies: 2
by DavidS » 29 Jul 2026, 20:27

My odometer stopped working a couple of weeks ago - speedo was fine so it's not the cable at fault.
I looked it up, took the speedo unit apart and...

2 Replies

237 Views

Last post by DavidS
30 Jul 2026, 08:29
Leccy Fuel pump and Relay advice

Last post by simonmarsh « 28 Jul 2026, 18:49
Replies: 7
by Stesaw » 06 Jul 2021, 12:56

So before I fit my 2.1 I need to fit a electic fuel pump.
I will be running on carb and I've already got the pump.
I also have a tracker fitted with...

7 Replies

1749 Views

Last post by simonmarsh
28 Jul 2026, 18:49
Fuel solenoid (diesel)

Last post by The Hairy Camper « 28 Jul 2026, 17:37
Replies: 3
by therealchrisgray » 28 Jul 2026, 12:55

Hi all, me again

I've just been through the drama of replacing glow plugs, after tracing a fault that was blowing the 50A fuse. Now the fuel...

3 Replies

215 Views

Last post by The Hairy Camper
28 Jul 2026, 17:37
Hot start relay regular failure

Last post by simonmarsh « 26 Jul 2026, 14:38
Replies: 2
by simonmarsh » 26 Jul 2026, 13:22

Hello everyone-I have replaced the hot start relay 3 or 4 times over approximately 6 or 7 years- they have various brands including Hella. I will...

2 Replies

212 Views

Last post by simonmarsh
26 Jul 2026, 14:38
Ignition barrel not returning key

Last post by mioba « 23 Jul 2026, 19:04
Replies: 3
by mariner » 23 Jul 2026, 13:35

Hi all. Got an issue with my ignition at the mo. When I turn the key the van starts but the key remains in the final ignition spot and needs to be...

3 Replies

230 Views

Last post by mioba
23 Jul 2026, 19:04
LED warning lights for DASH voltage?

Last post by mioba « 22 Jul 2026, 21:24
Replies: 13
by VWKat » 17 Jun 2026, 13:05

Hello good people,
Does anyone know the voltage for the LED Warning lights on the dash? I cannot find this information anywhere.
I am having trouble...

13 Replies

3371 Views

Last post by mioba
22 Jul 2026, 21:24
Another mystery wire

Last post by shampooefficient « 22 Jul 2026, 17:37
Replies: 3
by shampooefficient » 13 Jul 2026, 10:31

Had the van running the other day. Ran very badly and I suspect the timing is out so that's on my list. However I discovered a random pair of wires....

3 Replies

946 Views

Last post by shampooefficient
22 Jul 2026, 17:37
Change headlight switch från 10 pin to 8 pin

Last post by Aidan « 19 Jul 2026, 13:25
Replies: 3
by Andersss » 29 Jun 2026, 11:52

I have a 10-pin headlight switch connector (251 941 531T) on my 1991 1,6 TD Syncro, but the switch has stopped working. As far as I understand, the...

3 Replies

1364 Views

Last post by Aidan
19 Jul 2026, 13:25
Not starting, glow plug issue?

Last post by mioba « 18 Jul 2026, 05:55
Replies: 19
by therealchrisgray » 01 Jul 2026, 14:51
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Hi all, greetings from the Outer Hebrides - where my 1.9 diesel van has decided not to start when cold! (ie every day)

I drove it last week no...
19 Replies

2642 Views

Last post by mioba
18 Jul 2026, 05:55
Wiring diagram

Last post by steveo9007 « 08 Jul 2026, 14:33
Replies: 13
by steveo9007 » 09 Jun 2019, 18:50

Hi everyone,

Can anybody point me in the direction to anywhere on this forum or the web for the wiring diagram for this panel that is attached, i...

13 Replies

4737 Views

Last post by steveo9007
08 Jul 2026, 14:33
Engine cutting out and instrument lights go out

Last post by simonmarsh « 07 Jul 2026, 14:50
Replies: 8
by simonmarsh » 05 Jul 2026, 14:30

Hello everyone- I have an issue with my 1980 cu 2 litre air cooled cutting out. Starts okay but will cut out and both ignition lights go out. I...

8 Replies

1392 Views

Last post by simonmarsh
07 Jul 2026, 14:50
leisure Battery

Last post by hotpod « 07 Jul 2026, 12:17
Replies: 8
by dsa » 30 Jun 2026, 17:36

Can anyone recomend a leisure Battery for under seat fitment if there is one low enough or is it best just to get a standard battery its a standard...

8 Replies

2530 Views

Last post by hotpod
07 Jul 2026, 12:17
Dashboard PCB Replacement (CJH Design)

Last post by firetrader « 04 Jul 2026, 11:08
Replies: 159
by The Hairy Camper » 17 Jun 2025, 10:43
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So, like I'm sure many of you have also experienced by now, the dashboard ribbon on my van is starting to fall apart in a few places. I've ordered a...
159 Replies

224933 Views

Last post by firetrader
04 Jul 2026, 11:08
Indicators staying on not flashing

Last post by firetrader « 03 Jul 2026, 17:58
Replies: 22
by firetrader » 30 Jun 2026, 11:51
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Can anyone help,I have a problem with indicators staying on when operated,not flashing,similarly the hazards do the same, any advice welcomed,tganks
22 Replies

3241 Views

Last post by firetrader
03 Jul 2026, 17:58
Speedo not working

Last post by therealchrisgray « 01 Jul 2026, 11:14
Replies: 2
by therealchrisgray » 16 Jan 2026, 16:33

Hi all, I need a bit of troubleshooting and advice.

I just replaced the speedo cable, but the needle still isn't moving. Does this mean the speedo...

2 Replies

23912 Views

Last post by therealchrisgray
01 Jul 2026, 11:14
Aftermarket Rev Counters

Last post by Shinnster « 30 Jun 2026, 23:04
Replies: 8
by Madmaninshed » 28 Jun 2026, 10:39

Hi, My 1900 DG engined water cooled 1986 van has a 2” aftermarket analogue rev counter, fitted by the last owner. It jumps about, and gives...

8 Replies

1837 Views

Last post by Shinnster
30 Jun 2026, 23:04
Brake lights always on my 1985 T25

Last post by The Hairy Camper « 29 Jun 2026, 20:25
Replies: 8
by jakestroudley » 25 Jun 2026, 21:28

I have a RHD 1985 T25 and the brake lights are staying on full time. I have read a post to see what the issue is, and I think I understand that the...

8 Replies

1966 Views

Last post by The Hairy Camper
29 Jun 2026, 20:25
Speedo

Last post by maxstu « 29 Jun 2026, 17:56
Replies: 4
by Lillythefrenchie2026 » 28 Jun 2026, 14:24

Is it common for T25 speedos to bounce whilst moving, mine jumps about 2-3mph when driving in every gear!

4 Replies

2261 Views

Last post by maxstu
29 Jun 2026, 17:56
2E3 "SERVO" CHOKE.

Last post by tobydog « 20 Jun 2026, 09:50
Replies: 2
by TwinTurbo » 19 Jun 2026, 20:24

Do people generaly find the 2e3 autochoke a bit rubbish?

I am designing a replacement for the auto choke ditching the spring, cams, bi metalic and...

2 Replies

1778 Views

Last post by tobydog
20 Jun 2026, 09:50
1990 1.9 DG Waterboxer replacement rotor arm shorted out?

Last post by tobydog « 17 Jun 2026, 08:02
Replies: 9
by SWTurbo » 11 Jun 2026, 19:39

Fitted a new rotor arm and distributor cap to a 1.9 DG, few miles down the road it broke down and a recovery company said the new rotor arm was...

9 Replies

3456 Views

Last post by tobydog
17 Jun 2026, 08:02
Cu engine not running on lh bank

Last post by silverbullet « 16 Jun 2026, 06:45
Replies: 3
by crazydiamond » 14 Jun 2026, 13:55

Im pulling my hairout.
2LT cu Aircooled
on lpg or petrol, new plugs and leads and tried old leads and plus as well. Found a manifold leak but fixed...

3 Replies

2538 Views

Last post by silverbullet
16 Jun 2026, 06:45
Manifold Heater problem. 1.9 WBX early

Last post by VWKat « 14 Jun 2026, 20:59
Replies: 17
by VWKat » 15 Feb 2018, 15:21
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Hello,

Back again. New day, new problem.

It started out with a small voltage drop, then I couldn't start my van and there was a large voltage...
17 Replies

10126 Views

Last post by VWKat
14 Jun 2026, 20:59
1.9DG - No Spark

Last post by VWKat « 14 Jun 2026, 20:00
Replies: 3
by VWKat » 14 May 2026, 13:18

Hello, returning again - still got my Van, 20+ years - still love it, I'm giving it an overhaul and also a repaint currently, windscreen also needs...

3 Replies

3156 Views

Last post by VWKat
14 Jun 2026, 20:00
LED (DOT approved) Headlights. A question

Last post by mioba « 11 Jun 2026, 17:57
Replies: 3
by THE KESZTHELY KID » 11 Jun 2026, 12:15

I am considering purchasing a set for Bezza, my 1980 Westy. On my failed trip :( to Holland I fitted the 'Beam-Benders' onto Bezza's 7 H4...

3 Replies

2336 Views

Last post by mioba
11 Jun 2026, 17:57

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