Mechanical

Moderators: User administrators, Moderators

7500 topics

Page 1 of 150
- Jump to page:
1
2
3
4
5
…
150
Next

Most liked posts	Author	Posted	Liked	Forum
Overheating 1.6td jx	clift_d	18 Jun 2025, 09:28	2 times this week	Mechanical
Overheating 1.6td jx	davidoft1	18 Jun 2025, 00:11	2 times this week	Mechanical

Topics

Replies

Views

Last post

quality parts manufacturers

Last post by ZsZ « 24 Mar 2025, 06:55
Replies: 128
by Hacksawbob » 28 Nov 2010, 12:54
1

…

5

6

7

8

9
So we buy quite a lot of bits from GSF eurocarparts and the like. Quality can be OE or pi$$ poor. Mr Baxter tends to sell the better quality ones but...
128 Replies

870259 Views

Last post by ZsZ
24 Mar 2025, 06:55
Thank you all

Last post by Bryce « 23 Dec 2023, 21:26
Replies: 31
by Mocki » 06 Dec 2023, 20:10
1

2

3
Evening all …….

Because of you all continuing to support this Club and this forum we can keep the pages tidy and free of adverts and pop ups ....
31 Replies

59366 Views

Last post by Bryce
23 Dec 2023, 21:26
** PLEASE ** add your van details

Last post by Beebus « 31 Jan 2021, 19:27
Replies: 6
by HarryMann » 07 Jul 2015, 10:45

Add your van details to your signature , and then it will be on every post

STATE THE ENGINE TYPE and Gbox (4 or 5 speed or Syncro ) age of van and...

6 Replies

29519 Views

Last post by Beebus
31 Jan 2021, 19:27
itchylinks

Last post by freckvan1 « 02 Jan 2018, 13:04
Replies: 7
by itchyfeet » 26 Dec 2017, 19:04

Now here

onclick= window.open(this.href);return false;

Itchylinks

VW T3 T25 useful links
You can add pics here and copy BB code link then...

7 Replies

38241 Views

Last post by freckvan1
02 Jan 2018, 13:04
Jammed heater control

Last post by Jim San « Today, 20:12
Replies: 2
by AlBundy » Today, 16:03

Well not fully jammed, just jammed together. I can't move the top 2 levers independently, they both move at the same time. It feels mechanical just...

2 Replies

35 Views

Last post by Jim San
Today, 20:12
Greasing

Last post by simonmarsh « Today, 16:35

by simonmarsh » Today, 16:35

Hello- firstly apologies if this has been covered before- I have looked but couldn’t find anything. Secondly, apologies also if this is a daft...

0 Replies

25 Views

Last post by simonmarsh
Today, 16:35
Torque setting for JX manifold studs and nuts.

Last post by HarryMann « Today, 14:56
Replies: 3
by rob1927 » 10 Jul 2019, 14:24

Hello, could anyone advise me the correct torque measurement for the manifold studs(fitted to cylinder head)on my 1.6TD? And also once the studs are...

3 Replies

1444 Views

Last post by HarryMann
Today, 14:56
1.9 DG running fine, now nothing

Last post by willmagrath « Today, 12:11

by willmagrath » Today, 12:11

Hi all, was driving back from france last week and it stumbled a few times at low revs, then it just died and won't restart. AA man was convinced it...

0 Replies

24 Views

Last post by willmagrath
Today, 12:11
T25 1986 automatic gearbox problem

Last post by maxstu « Today, 11:10
Replies: 75
by LittleNik » 04 May 2025, 18:15
1

2

3

4

5

6
Hi, we have a T25 1986 campervan with an automatic gearbox (2.1 litre engine, unleaded - don't know if that's relevant). Bought 12 months ago from...
75 Replies

7108 Views

Last post by maxstu
Today, 11:10
Does a CT engine use Type 1 main bearings?

Last post by Flint « Yesterday, 18:10
Replies: 5
by Flint » 17 Jun 2025, 14:41

I have a 1980 T25 with a CT 1600 engine and I have to split the engine cases so I thought that I should replace the main and cam bearings but I am...

5 Replies

121 Views

Last post by Flint
Yesterday, 18:10
Engine rebuild - after engine fail in Germay (Jul 2024)

Last post by Jim San « Yesterday, 12:49
Replies: 12
by Jim San » 17 Jun 2025, 20:49

I'm not good at build threads and i'm far from being a mechanic so if thats why you are here, best lower your expectations from this point on :rofl...

12 Replies

195 Views

Last post by Jim San
Yesterday, 12:49
Why lift front of t25 when bleeding coolant.

Last post by chrism589 « Yesterday, 10:27
Replies: 6
by chrism589 » 19 Jun 2025, 11:43

OK, so why lift the front of a t25 while bleeding the coolant system. Seems odd as from what I have read so far you leave the top off the expansion...

6 Replies

115 Views

Last post by chrism589
Yesterday, 10:27
Overheating 1.6td jx

Last post by davidoft1 « Yesterday, 09:36
Replies: 10
by grahamwise4 » 17 Jun 2025, 14:35

Hi My T25 1998 diesel engine keeps over heating over small distances but not when running stationaryfor 45 mins to bleed system. The engine bay pipes...

10 Replies

167 Views

Last post by davidoft1
Yesterday, 09:36
Pierburg 2e3 automatic choke

Last post by PaulFDennis « 19 Jun 2025, 15:19
Replies: 1
by PaulFDennis » 19 Jun 2025, 15:04

Many years ago we had a 1987 T25 Caravelle with the 2.1L fuel injected engine. Once the children had grown up and moved on we reluctantly sold it....

1 Replies

32 Views

Last post by PaulFDennis
19 Jun 2025, 15:19
small mercies

Last post by silverbullet « 18 Jun 2025, 18:34
Replies: 4
by Jim San » 16 Jun 2025, 18:07

When it comes to sheared bolts, sometimes you just have to be grateful it's just bad and not terrible

As my clueless stripdown i sheared a bolt...

4 Replies

152 Views

Last post by silverbullet
18 Jun 2025, 18:34
Crack in exhaust..pipe size?

Last post by crazyhorse « 18 Jun 2025, 06:22
Replies: 4
by crazyhorse » 17 Jun 2025, 17:34

I have a crack in my stainless steel exhaust right near a flange (funny word eh). The joint is rusted through also… so I’m thinking of cutting out...

4 Replies

114 Views

Last post by crazyhorse
18 Jun 2025, 06:22
1.7D timing marks, KY engine?

Last post by shampooefficient « 16 Jun 2025, 18:31

by shampooefficient » 16 Jun 2025, 18:31

The family bus had a fail to proceed moment earlier and arrived back at SE Towers via flatbed. I was delighted when I got home and found it sat in...

0 Replies

44 Views

Last post by shampooefficient
16 Jun 2025, 18:31
Gearbox help !

Last post by Aidan « 16 Jun 2025, 14:08
Replies: 1
by Clubuser » 13 Jun 2025, 10:20

Hi im having a garage mount this horizontal photo gearbox (new one) In replacement of this vertical photo, (old new gearbox) Can you send me a photo...

1 Replies

126 Views

Last post by Aidan
16 Jun 2025, 14:08
Intermittent overheating

Last post by simleybarter « 16 Jun 2025, 12:37
Replies: 10
by simleybarter » 02 Oct 2024, 13:18

Greetings.
Having trouble with overheating. Needle to the top and red light flashing. Sometimes after only 3 miles.

Sometimes it sorts it self out...

10 Replies

3343 Views

Last post by simleybarter
16 Jun 2025, 12:37
Light smoke and plastic smell from engine

Last post by Reggie1986 « 15 Jun 2025, 21:31
Replies: 8
by Reggie1986 » 15 Jun 2025, 10:50

Hi there, need a bit of help diagnosing why we might have had smoke and a burnt plastic / rubber smell from engine compartment.

Noticed the smell...

8 Replies

198 Views

Last post by Reggie1986
15 Jun 2025, 21:31
GAZ suspebsion

Last post by Rascal « 14 Jun 2025, 07:55

by Rascal » 14 Jun 2025, 07:55

Just wondering if anyone has Gaz shocks fitted to their T25. I know Brickworks offer spax and other options. But windered if. Anyone has the Gaz...

0 Replies

52 Views

Last post by Rascal
14 Jun 2025, 07:55
Oil Pressure Gauge Reading

Last post by The Hairy Camper « 12 Jun 2025, 16:42
Replies: 4
by The Hairy Camper » 11 Jun 2025, 16:41

So my buzzer of doom has been going off for the past few days. Only when I go over 2500rpm, so I believe it's caused by the oil filter switch (or...

4 Replies

234 Views

Last post by The Hairy Camper
12 Jun 2025, 16:42
Liquid gasket.

Last post by Stesaw « 12 Jun 2025, 12:43
Replies: 8
by chrism589 » 10 Jun 2025, 19:32

Just replaced a gasket for the coolant system but it still leaks. It's in a real pain of a place to get to so hard to ensure the surface is good and...

8 Replies

228 Views

Last post by Stesaw
12 Jun 2025, 12:43
Faulty Speedo Cable Question

Last post by cobblers « 11 Jun 2025, 15:41
Replies: 15
by keynsham1 » 31 May 2025, 12:23
1

2
I have recently replaced my speedo cable on my RHD T25. As soon as I drove off, the needle flicked up and down like the cable was catching on...
15 Replies

577 Views

Last post by cobblers
11 Jun 2025, 15:41
T25 coolant pipe replacement.

Last post by chrism589 « 10 Jun 2025, 08:08
Replies: 3
by chrism589 » 08 Jun 2025, 11:39

Replacing the coolant pipe on T25. The old one seems to be jammed above the fuel tank. I am reluctant to take the fuel tank down but may lower it a...

3 Replies

195 Views

Last post by chrism589
10 Jun 2025, 08:08
Doka 2.1i running lumpy then cuts out.

Last post by Doka89 « 09 Jun 2025, 12:35
Replies: 4
by Doka89 » 08 Jun 2025, 21:17

Hi to all, I’m hoping someone can really help me out on here. I’m new to this forum so here goes.
I have a 2.1i t3 doka and recently had some issues...

4 Replies

111 Views

Last post by Doka89
09 Jun 2025, 12:35
Gearbox mount.

Last post by BarnyE « 09 Jun 2025, 08:05
Replies: 7
by BarnyE » 08 Jun 2025, 11:33

What’s going on here then?

My van has a home made gearbox mount, so thought I’d order a new proper one from brickwerks.
But when I offer them up,...

7 Replies

168 Views

Last post by BarnyE
09 Jun 2025, 08:05
Auto gearbox clank!

Last post by pinkT25 « 09 Jun 2025, 07:00
Replies: 2
by pinkT25 » 04 Jun 2025, 19:43

Hi,

I have 1982 2.0 Aircooled T25 with an automatic gearbox.

Whilst driving it the gearbox wouldn’t change up automatically and then CLANK. Sounds...

2 Replies

116 Views

Last post by pinkT25
09 Jun 2025, 07:00
Brake bed-in?

Last post by ZsZ « 08 Jun 2025, 11:49
Replies: 25
by ZsZ » 04 May 2025, 16:44
1

2
Hi guys,

I just installed new front brakes (TRW pads and discs, FAG bearings) and the new set feels less 'biting' than the old set was (TRW pads and...
25 Replies

3118 Views

Last post by ZsZ
08 Jun 2025, 11:49
Which gasket set for 1.9dg top end rebuild

Last post by huggy76 « 07 Jun 2025, 18:00
Replies: 4
by huggy76 » 07 Jun 2025, 16:42

Evening all

Is there a preferred gasket set for a top end rebuild. VW Heritage do Victor Reinz and Just Kampers do Elring, both are the same price...

4 Replies

141 Views

Last post by huggy76
07 Jun 2025, 18:00
1.9 DG - new van.

Last post by silverbullet « 07 Jun 2025, 08:59
Replies: 4
by DavidS » 06 Jun 2025, 11:39

I need some advice please.

I have just bought a G-Reg T25 1.9DG. My previous T25 was a diesel and I'm much less familiar with petrol engines.
It has...

4 Replies

224 Views

Last post by silverbullet
07 Jun 2025, 08:59
wookie in my drivetrain!

Last post by Aidan « 06 Jun 2025, 07:16
Replies: 3
by trentjim » 04 Jun 2025, 16:40

Anybody care to speculate on a new acoustic phenomena that my van has begun to display...

as the clutch pedal is released when pulling off there is...

3 Replies

207 Views

Last post by Aidan
06 Jun 2025, 07:16
2.0cu air-cooled oil leak / oil volume

Last post by Rosie n' Jim « 05 Jun 2025, 17:53
Replies: 4
by alexhd57 » 03 Jun 2025, 19:40

So, I acquired my van in the knowledge it had a bit of an engine oil leak, and lived with this for a couple of years.

Last summer I felt it was...

4 Replies

235 Views

Last post by Rosie n' Jim
05 Jun 2025, 17:53
New Amateur Engine Rebuild Featuring a DJ2.1

Last post by maxstu « 05 Jun 2025, 05:49
Replies: 64
by maxstu » 26 Jun 2024, 18:56
1

2

3

4

5
I'm starting another non-pro (reads as limited ability numpty) rebuild for the forum. It will not be as photo intensive as previous rebuild posts....
64 Replies

14459 Views

Last post by maxstu
05 Jun 2025, 05:49
Are DF and DG engine bottom ends the same?

Last post by huggy76 « 03 Jun 2025, 21:20
Replies: 2
by huggy76 » 03 Jun 2025, 20:45

Evening

Do DF and DG engines share the same bottom ends please?

The reason for asking is I replaced the original DF engine in my van with a used DG...

2 Replies

144 Views

Last post by huggy76
03 Jun 2025, 21:20
Carbs need rebushing

Last post by Ddaw « 03 Jun 2025, 12:50
Replies: 3
by Ddaw » 28 May 2025, 09:45

Any body know where I can get my carbs rebushed leaking fuel 2.0 cu Aircooled twin solexes 32/34 pdsit I'm on the wirral Hers hoping

3 Replies

207 Views

Last post by Ddaw
03 Jun 2025, 12:50
JX 1,6 TD Twin Belt Setup

Last post by clift_d « 02 Jun 2025, 10:53
Replies: 26
by Titus A Duxass » 29 Nov 2016, 10:10
1

2
Hi all,

I have a Pritsche with a JX in, the JX has the comical twin belt setup for the alternator / waterpump.

Does anyone know how to set up the...
26 Replies

23978 Views

Last post by clift_d
02 Jun 2025, 10:53
Behind Pulley Coolant Pipe issue

Last post by maxstu « 01 Jun 2025, 11:11
Replies: 9
by maxstu » 29 May 2025, 17:39

How close is close? Tightest gap using a feeler gauge is 0.28mm. And that is without gasket. Should l put a dink in the pipe for peace of mind?

9 Replies

368 Views

Last post by maxstu
01 Jun 2025, 11:11
1981 T25 gearbox problem (possibly)

Last post by kagey « 01 Jun 2025, 09:41
Replies: 7
by kagey » 01 Feb 2024, 15:18

Hi all

I've delayed posting this as I feel like a bit of a numpty.
Bought the van in May 2023 with my son and it's been a bit of a headache.
I'm...

7 Replies

2013 Views

Last post by kagey
01 Jun 2025, 09:41
T25 (1982) Carb issue

Last post by Ruby82 « 29 May 2025, 16:13

by Ruby82 » 29 May 2025, 16:13

Hi all, new member here, so please be gentle :lol:

I recently picked up my 1982 T25 (Leisure drive) and one thing I have noticed is that it seems...

0 Replies

107 Views

Last post by Ruby82
29 May 2025, 16:13
Cross Engine Pipe or plenum for DH / GW

Last post by Robsey « 26 May 2025, 08:42
Replies: 1
by Robsey » 25 May 2025, 10:13

Hi all,

I am most of the way through building up my DJ engine with early cooling system.

I am a little puzzled, as I have a cross engine pipe for...

1 Replies

418 Views

Last post by Robsey
26 May 2025, 08:42
Fuel pump?

Last post by TONYT25T25 « 25 May 2025, 08:19
Replies: 30
by Welshclimber » 29 Apr 2025, 15:32
1

2

3
Hi all, engine cut out while driving on the weekend and now won't start again. I'm thinking that the fuel pump might be the issue that there's no...
30 Replies

5929 Views

Last post by TONYT25T25
25 May 2025, 08:19
Identification

Last post by R0B « 25 May 2025, 06:48
Replies: 10
by Samsam » 23 May 2025, 20:23

Hi Everyone,

Could someone help me in making sure I’m correctly identifying this bolt? In the attached image, it is halfway down the picture, right...

10 Replies

559 Views

Last post by R0B
25 May 2025, 06:48
Suspension improvements

Last post by Aidan « 24 May 2025, 19:27
Replies: 14
by Alfredo » 29 Apr 2025, 10:21

We just spent a lovely weekend in Suffolk, the weather Gods were smiling on us.

Rather than thundering along the A14 for hours we picked our way...

14 Replies

4477 Views

Last post by Aidan
24 May 2025, 19:27
Temperature gauge malfunction- air lock t25

Last post by Smiffo « 20 May 2025, 20:48
Replies: 1
by Howardmsmith » 19 May 2025, 19:46

Hi all. Recently changed heater fan involving removing heater matrix . Put it all back , running few miles heater worked , temp gauged worked happy...

1 Replies

606 Views

Last post by Smiffo
20 May 2025, 20:48
Fitting a Single Mass Flywheel

Last post by Al Housman « 20 May 2025, 09:20

by Al Housman » 20 May 2025, 09:20

I am in the process of offering up a SMF clutch to my diesel bell housing.

The link on Brickwerks is really useful in identifying which parts of the...

0 Replies

659 Views

Last post by Al Housman
20 May 2025, 09:20
Overheating - critique my COA

Last post by Smiffo « 19 May 2025, 18:05
Replies: 10
by shampooefficient » 17 May 2025, 13:24

Been out in the van this weekend - 1990 non-turbo diesel, manual, high roof, no service history and MOT checker puts it between 100k and 250k miles...

10 Replies

1072 Views

Last post by Smiffo
19 May 2025, 18:05
Garage recommendations for Edinburgh?

Last post by Probocop « 19 May 2025, 11:22
Replies: 8
by fresco3000 » 12 Aug 2024, 14:40

Hi guys, van just failed the mot on a few bits but the garage doesn't want the work.

Any recommendations for a T25 friendly mechanic in Edinburgh?

8 Replies

1332 Views

Last post by Probocop
19 May 2025, 11:22
Strange issue with the cooling system

Last post by Stesaw « 17 May 2025, 12:44
Replies: 2
by SpaceDawggy » 17 May 2025, 07:20

Morning all,

Had an issue with my T25 1.9dg yesterday. The van had been to a VW specialist to have the coolant pipes running from the engine to the...

2 Replies

798 Views

Last post by Stesaw
17 May 2025, 12:44
CU engine build

Last post by callyspoy « 16 May 2025, 18:45
Replies: 8
by callyspoy » 30 Jul 2024, 20:08

Hi Folks,

I am soon to start a 2.0 Aircooled rebuild as mine is struggling a bit with low oil pressure and leaks from many orifices.

I decided to...

8 Replies

12137 Views

Last post by callyspoy
16 May 2025, 18:45

New Topic

7500 topics

Page 1 of 150
- Jump to page:
1
2
3
4
5
…
150
Next

Return to Board Index

Forum permissions

You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum