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Most liked posts	Author	Posted	Liked	Forum
2.1 DJ Oil Leak	mariokaz	Yesterday, 10:52	2 times this week	Mechanical
2.1 DJ Oil Leak	Aidan	05 Sep 2026, 09:05	Once this week	Mechanical

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Last post

quality parts manufacturers

Last post by ZsZ « 24 Mar 2025, 06:55
Replies: 128
by Hacksawbob » 28 Nov 2010, 12:54
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So we buy quite a lot of bits from GSF eurocarparts and the like. Quality can be OE or pi$$ poor. Mr Baxter tends to sell the better quality ones but...
128 Replies

1180012 Views

Last post by ZsZ
24 Mar 2025, 06:55
Thank you all

Last post by Bryce « 23 Dec 2023, 21:26
Replies: 31
by Mocki » 06 Dec 2023, 20:10
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Evening all …….

Because of you all continuing to support this Club and this forum we can keep the pages tidy and free of adverts and pop ups ....
31 Replies

190830 Views

Last post by Bryce
23 Dec 2023, 21:26
** PLEASE ** add your van details

Last post by Beebus « 31 Jan 2021, 19:27
Replies: 6
by HarryMann » 07 Jul 2015, 10:45

Add your van details to your signature , and then it will be on every post

STATE THE ENGINE TYPE and Gbox (4 or 5 speed or Syncro ) age of van and...

6 Replies

93680 Views

Last post by Beebus
31 Jan 2021, 19:27
itchylinks

Last post by freckvan1 « 02 Jan 2018, 13:04
Replies: 7
by itchyfeet » 26 Dec 2017, 19:04

Now here

onclick= window.open(this.href);return false;

Itchylinks

VW T3 T25 useful links
You can add pics here and copy BB code link then...

7 Replies

100355 Views

Last post by freckvan1
02 Jan 2018, 13:04
2.1 DJ Oil Leak

Last post by mariokaz « Yesterday, 10:52
Replies: 12
by mariokaz » 18 Jul 2026, 15:34

Could someone enlighten me please. Van started leaving a little puddles like a puppy before toilet training. Happens after a longer drives. I've...

12 Replies

623 Views

Last post by mariokaz
Yesterday, 10:52
Garage Services NE Scotland

Last post by mickcorr « 06 Sep 2026, 13:53

by mickcorr » 06 Sep 2026, 13:53

Since Russel (Russel's Garage, Inchmore, Inverness) has stopped working on T3s I have had to utilise a couple of nearby garages for repair and...

0 Replies

31 Views

Last post by mickcorr
06 Sep 2026, 13:53
Loose rear stub axle nut!

Last post by Aidan « 05 Sep 2026, 08:55
Replies: 4
by PaulFDennis » 03 Sep 2026, 09:14

After much advice from club8090 members and preparing myself to service the rear nearside wheel bearings I bought a 46mm socket and 1m breaker bar....

4 Replies

192 Views

Last post by Aidan
05 Sep 2026, 08:55
Timing belt procedure

Last post by mioba « 04 Sep 2026, 06:22
Replies: 24
by Vodim » 22 Aug 2026, 13:17
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I am in the middle of changing the timing belt. Never done this before.

I rotated the engine to find TDC. Looked in the little inspection hole for...
24 Replies

772 Views

Last post by mioba
04 Sep 2026, 06:22
Putting dual carbs on a CT1600

Last post by sarran1955 « 03 Sep 2026, 20:31
Replies: 5
by Flint » 21 Aug 2026, 16:30

Hello. Searching the forum I found where people have dual carbs but what they used or how they did it. I have a CT with 1679cc displacement and a...

5 Replies

343 Views

Last post by sarran1955
03 Sep 2026, 20:31
Are my thermostat flaps open or closed?

Last post by sarran1955 « 03 Sep 2026, 10:37
Replies: 9
by morzov » 26 Aug 2026, 16:00

I have a VW T25 air cooled with 2 litre CU engine

I don’t think the thermostat is working and I had read that when it fails it does so in a safe...

9 Replies

288 Views

Last post by sarran1955
03 Sep 2026, 10:37
Gear Linkages .. Again .. Sorry

Last post by mioba « 02 Sep 2026, 14:31
Replies: 17
by Ukjamie82 » 24 Aug 2026, 16:00
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Afternoon all

I've spent an age reading and trying to get my van to select gears other than 2345 (dog leg)

VW T25 1.9 petrol - engine and box from...
17 Replies

589 Views

Last post by mioba
02 Sep 2026, 14:31
Cylinder Head Removal Issue

Last post by maxstu « 01 Sep 2026, 18:04
Replies: 32
by maxstu » 18 Aug 2026, 19:20
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I agreed to do a top end refresh on a friends' engine.
But this has been a challenge from the first hour, and l'm getting nowhere fast.

Since...
32 Replies

978 Views

Last post by maxstu
01 Sep 2026, 18:04
Torque settings - dry or lubricated

Last post by keynsham1 « 01 Sep 2026, 13:46
Replies: 3
by PaulFDennis » 01 Sep 2026, 11:32

I’ve tried to search an answer to this question both here and over at the Samba but find a lot of ambiguous information and am more confused than...

3 Replies

117 Views

Last post by keynsham1
01 Sep 2026, 13:46
Mechanics in Oxford area?

Last post by RobOxford « 31 Aug 2026, 18:08
Replies: 2
by Bex710 » 10 Aug 2026, 12:15

Hi - my van is stalling at junctions and my regular mechanic is on holiday ... need to get sorted before a trip to the Lakes at the end of the month....

2 Replies

210 Views

Last post by RobOxford
31 Aug 2026, 18:08
JX 1,6 TD Twin Belt Setup

Last post by clift_d « 28 Aug 2026, 21:57
Replies: 53
by Titus A Duxass » 29 Nov 2016, 10:10
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Hi all,

I have a Pritsche with a JX in, the JX has the comical twin belt setup for the alternator / waterpump.

Does anyone know how to set up the...
53 Replies

180167 Views

Last post by clift_d
28 Aug 2026, 21:57
steering rack, tie rods, etc

Last post by silverbullet « 27 Aug 2026, 07:08
Replies: 9
by therealchrisgray » 24 Aug 2026, 10:55

Hi all, please advise a newbie on this before I make any stupid mistakes. LHD van.

After a long motorway run I suddenly found the inside edge of one...

9 Replies

320 Views

Last post by silverbullet
27 Aug 2026, 07:08
Fuel tank breather pipe broken

Last post by Stesaw « 23 Aug 2026, 22:24
Replies: 2
by shaky » 23 Aug 2026, 20:45

Putting the fuel tank back in today and one of the breather pipes snagged and snapped off!

Quite a lot of swearing and cursing. Replacing the tank...

2 Replies

129 Views

Last post by Stesaw
23 Aug 2026, 22:24
odd fuel related part on the back of 1.9 carb

Last post by hotpod « 23 Aug 2026, 20:03
Replies: 6
by hotpod » 19 Aug 2026, 09:43

I am just buying another kombi, it is a late square headlight high top rhd camper. It currently isnt running and I have narrowed it down to the fuel...

6 Replies

347 Views

Last post by hotpod
23 Aug 2026, 20:03
Stub axle thread size

Last post by hotpod « 23 Aug 2026, 18:05
Replies: 5
by PaulFDennis » 22 Aug 2026, 11:08

Does anyone know the thread size for the external thread on the rear stub axle of a T25? I’ve tried a search but can’t find anything here, or...

5 Replies

233 Views

Last post by hotpod
23 Aug 2026, 18:05
1.9 dg wbx running rough

Last post by filiphiruta « 21 Aug 2026, 20:34
Replies: 16
by filiphiruta » 20 Aug 2026, 10:20
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Hi again guys, some recommendations or any ideas why my 1.9 WBX DG is running so rough? Im a bit of a novice in cars in general, first bus
I tried to...
16 Replies

624 Views

Last post by filiphiruta
21 Aug 2026, 20:34
Removing a welded drain plug

Last post by Aidan « 19 Aug 2026, 06:01
Replies: 11
by Beakster » 05 May 2026, 22:05

Hi,

I was about to do a gearbox oil change. Took the filler plug out and then went to remove the drain plug and saw it had been welded. When I saw...

11 Replies

5479 Views

Last post by Aidan
19 Aug 2026, 06:01
Driveshaft plastic cover screw size

Last post by Aidan « 18 Aug 2026, 12:27
Replies: 1
by Beakster » 18 Aug 2026, 10:20

Hi,

On the gear box, once I remove the drive shaft, there is a plastic cover held in place by 2 Philips screws.

The screws are all chewed up and I...

1 Replies

156 Views

Last post by Aidan
18 Aug 2026, 12:27
Rocket cover filled up with oil

Last post by silverbullet « 17 Aug 2026, 10:47
Replies: 3
by Syncronorth » 16 Aug 2026, 14:54

New 2.1 DJ back in the van after getting new cylinder head gaskets. The oil buzzer came on, but luckily I figured out the cables had been switched....

3 Replies

292 Views

Last post by silverbullet
17 Aug 2026, 10:47
Too much gap with Powerflex upper wishbone bushes

Last post by OzSchmoz « 14 Aug 2026, 11:36
Replies: 3
by OzSchmoz » 13 Aug 2026, 15:43

Time to replace the upper bushes came (lasted 10 years ish!) so I opted for the pricey powerflex kit- purple and shiney!

However on carefully...

3 Replies

302 Views

Last post by OzSchmoz
14 Aug 2026, 11:36
2.1DJ Campershack Rebuild Pics

Last post by Stesaw « 12 Aug 2026, 20:14
Replies: 12
by Smiffo » 11 Aug 2026, 16:19

A long time coming, I know, but I wanted Andy to give me the nod before posting all of the pics he sent me of the rebuild.

For those that didn’t...

12 Replies

443 Views

Last post by Stesaw
12 Aug 2026, 20:14
Holdsworth 1.9 petrol 1984 (screech on starting)

Last post by mickcorr « 12 Aug 2026, 16:18
Replies: 6
by gutmeg » 11 Aug 2026, 15:24

Hi there, just wanted to say following my recent post regarding removal of faulty ignition switch/barrel.
Following the replies I followed the wiki...

6 Replies

239 Views

Last post by mickcorr
12 Aug 2026, 16:18
Fast idle cam setting

Last post by shrig1969 « 10 Aug 2026, 13:17

by shrig1969 » 10 Aug 2026, 13:17

I’ve attached a photo of where my cam currently sits.
I have recently had the carb off for a clean and changed the accelerator cable. I initially...

0 Replies

258 Views

Last post by shrig1969
10 Aug 2026, 13:17
Gearbox no 5th

Last post by pierce « 09 Aug 2026, 16:38
Replies: 3
by pierce » 09 Aug 2026, 07:13

Problem with my gearbox, it pried out of 5th on the motorway, felt judery , it won’t stay in 5th even trying to hold it in. I have had a few issues...

3 Replies

214 Views

Last post by pierce
09 Aug 2026, 16:38
Recommendations for a torque mulitplier

Last post by silverbullet « 09 Aug 2026, 06:35
Replies: 7
by PaulFDennis » 08 Aug 2026, 12:20

I’m about to embark on servicing the rear hubs on my T25 and wondered if there are any recommendations for a torque multiplier to tackle the hub nuts...

7 Replies

323 Views

Last post by silverbullet
09 Aug 2026, 06:35
PAS

Last post by izzybarnard « 08 Aug 2026, 20:51
Replies: 15
by R0B » 04 Dec 2025, 09:12
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Has anyone replaced the seals in a power steering rack? Is it an easy or difficult job?
15 Replies

10385 Views

Last post by izzybarnard
08 Aug 2026, 20:51
Radiator fan life expectancy

Last post by badgerfax « 06 Aug 2026, 21:33
Replies: 10
by Beakster » 15 Jul 2026, 08:21

Hi,

How long would a VW radiator fan last. The standard 3 wire 2 speed one? I expect mine is the original but doesn't seem to have run in a long...

10 Replies

967 Views

Last post by badgerfax
06 Aug 2026, 21:33
Coolant leaking from thermostat housing.

Last post by PaulFDennis « 06 Aug 2026, 18:46
Replies: 9
by F41XTH » 02 Sep 2025, 18:07

I've finally had time to identify where the coolant is leaking out from, it appears to be between the thermostat housing and the block. As seen in...

9 Replies

15878 Views

Last post by PaulFDennis
06 Aug 2026, 18:46
Drive shaft oil seal removal tool

Last post by silverbullet « 06 Aug 2026, 12:02
Replies: 3
by Beakster » 04 Aug 2026, 19:27

Hi,

I need to change my drive shaft oil seals on the gear box. Can someone point me to a good tool on ebay or Amazon which works well for this...

3 Replies

280 Views

Last post by silverbullet
06 Aug 2026, 12:02
Draining cooling system

Last post by firetrader « 06 Aug 2026, 06:56
Replies: 21
by Vodim » 18 Jul 2026, 20:01
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Hi,

I am about to drain the cooling system to replace the very old coolant. However I cannot locate the hoses mentioned in the Bentley manual....
21 Replies

1146 Views

Last post by firetrader
06 Aug 2026, 06:56
Alternative Gearbox Drain plug

Last post by shampooefficient « 06 Aug 2026, 06:16
Replies: 1
by Beakster » 05 Aug 2026, 22:18

Hi,

I need a new drain plug for my T25's 5 speed gear box.

The correct part is 091 301 141 A

Brickworks and everyone else show it out of stock: ...

1 Replies

137 Views

Last post by shampooefficient
06 Aug 2026, 06:16
JX injection pump - rebuild recommendations

Last post by Simon Baxter « 04 Aug 2026, 14:42
Replies: 3
by clift_d » 16 Jul 2026, 10:02

Our injection pump is starting to show signs of wear and so a rebuild is probably going to be necessary in the near future.

I’m aware that Reg...

3 Replies

478 Views

Last post by Simon Baxter
04 Aug 2026, 14:42
Temperature sensors on thermostat housing

Last post by PaulFDennis « 04 Aug 2026, 14:39
Replies: 3
by PaulFDennis » 01 Aug 2026, 17:34

My 1.9DG has a coolant leak around one of the temperature sensors located on the lower thermostat housing. My understanding is that the 1.9DG engine...

3 Replies

182 Views

Last post by PaulFDennis
04 Aug 2026, 14:39
How do I get to the hoses for the windshield washer

Last post by Vodim « 04 Aug 2026, 11:19
Replies: 6
by Vodim » 02 Aug 2026, 15:34

I just replaced my washer pump for the windshield but only very little water is coming through. Basically just some bubbles visible on the nozzles. I...

6 Replies

356 Views

Last post by Vodim
04 Aug 2026, 11:19
One for the air cooled bunch

Last post by sarran1955 « 31 Jul 2026, 08:41
Replies: 2
by Stesaw » 23 Jun 2026, 11:58

Long story short, did a service for a chap with a CU with twin solex carbs, a lot of play in the spindles on the carbs ones leaking petrol badly but...

2 Replies

4563 Views

Last post by sarran1955
31 Jul 2026, 08:41
Bent Pushrods

Last post by maxstu « 30 Jul 2026, 22:07
Replies: 5
by maxstu » 30 Jul 2026, 11:45

1989 DJ2.1 cylinders 3 and 4

What would cause both inlet pushrods to dramatically bend as in photo?

5 Replies

278 Views

Last post by maxstu
30 Jul 2026, 22:07
Headgasket failure

Last post by clift_d « 27 Jul 2026, 21:53
Replies: 12
by Rik » 20 Jul 2026, 17:51

So the last few years we've had a multitude of coolant leaks: Waterpump, multiple hoses, cracked header tank etc. Also had to top up the level in the...

12 Replies

536 Views

Last post by clift_d
27 Jul 2026, 21:53
Connection on washer pump

Last post by Vodim « 27 Jul 2026, 20:38
Replies: 3
by Vodim » 27 Jul 2026, 09:38

I need to replace my washer pump (windshield) but all the new ones I find have another connection than my old one. Is it not possible to find...

3 Replies

243 Views

Last post by Vodim
27 Jul 2026, 20:38
5 Speed Ratio Options

Last post by Smiffo « 27 Jul 2026, 08:11
Replies: 8
by Smiffo » 25 Jul 2026, 21:20

Evening all.

I’m pondering a few options for the future.

Scenario is I have a 5 speed gearbox ( I think ABN or ABM from memory ) and it runs around...

8 Replies

451 Views

Last post by Smiffo
27 Jul 2026, 08:11
Won't start when left for a week

Last post by mioba « 23 Jul 2026, 19:00
Replies: 4
by Ianto » 23 Jul 2026, 07:22

Hello everyone, my 1983 1.9 water cooled T25 won't start after being parked for a week. A tiny squirt of easy start gets her running instantly. If I...

4 Replies

297 Views

Last post by mioba
23 Jul 2026, 19:00
accelerator cable adjustment

Last post by shrig1969 « 21 Jul 2026, 16:05
Replies: 7
by shrig1969 » 06 Jul 2026, 16:20

I have recently removed the carb for a clean up and this involved me removing the 2 bolts on the accelerator bracket.
Everything was re-installed and...

7 Replies

1146 Views

Last post by shrig1969
21 Jul 2026, 16:05
Fuel pump pushrod stuck

Last post by Freybug « 20 Jul 2026, 21:59
Replies: 5
by Freybug » 19 Jul 2026, 11:55

Hi all can anyone give me so advise on a type4 1982 cu engine.. the fuel pump has come off fine no problems at all. But the pushrod seems to have...

5 Replies

414 Views

Last post by Freybug
20 Jul 2026, 21:59
Maintenance priority list for 1990 T3

Last post by Vodim « 18 Jul 2026, 10:53
Replies: 15
by Vodim » 02 Jul 2026, 08:34
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Hi everyone,

I’d appreciate some advice on creating a sensible priority list for maintenance on my 1990 VW T3 (original 1.6 TD JX engine).

I’m...
15 Replies

4039 Views

Last post by Vodim
18 Jul 2026, 10:53
2.1 DJ question

Last post by Stesaw « 17 Jul 2026, 17:10
Replies: 32
by Smiffo » 26 May 2026, 10:31
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Morning all.

Long story short, I’m switching my old 1.9DG engine out for a 2.1 Dj, but running on the Pierburg I already have.
The time is fast...
32 Replies

8829 Views

Last post by Stesaw
17 Jul 2026, 17:10
Gas "hot air"heater via a vent into cab

Last post by firetrader « 11 Jul 2026, 08:26
Replies: 4
by firetrader » 09 Jul 2026, 06:51

My van has the traditional gas blown hot air system, its been in the van since well before I bought it in 2011.I rarely use it, but since upgrading...

4 Replies

3308 Views

Last post by firetrader
11 Jul 2026, 08:26
Clutch line flare type

Last post by Beakster « 10 Jul 2026, 12:53
Replies: 1
by Beakster » 07 Jul 2026, 23:46

Hi,

Need to replace my clutch line. Got some kunifer 6mm pipe on the way and M12 fittings.

What type of flare should I do? Does it matter? I have a...

1 Replies

3597 Views

Last post by Beakster
10 Jul 2026, 12:53

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