Mechanical

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Most liked posts	Author	Posted	Liked	Forum
2.1 DJ tune up help please	sam16v	11 Jan 2026, 15:42	Once this week	Mechanical
MOT Fail Emissions Advice	THE KESZTHELY KID	07 Jan 2026, 13:23	Once this week	Mechanical

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Last post

quality parts manufacturers

Last post by ZsZ « 24 Mar 2025, 06:55
Replies: 128
by Hacksawbob » 28 Nov 2010, 12:54
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So we buy quite a lot of bits from GSF eurocarparts and the like. Quality can be OE or pi$$ poor. Mr Baxter tends to sell the better quality ones but...
128 Replies

1007790 Views

Last post by ZsZ
24 Mar 2025, 06:55
Thank you all

Last post by Bryce « 23 Dec 2023, 21:26
Replies: 31
by Mocki » 06 Dec 2023, 20:10
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Evening all …….

Because of you all continuing to support this Club and this forum we can keep the pages tidy and free of adverts and pop ups ....
31 Replies

115191 Views

Last post by Bryce
23 Dec 2023, 21:26
** PLEASE ** add your van details

Last post by Beebus « 31 Jan 2021, 19:27
Replies: 6
by HarryMann » 07 Jul 2015, 10:45

Add your van details to your signature , and then it will be on every post

STATE THE ENGINE TYPE and Gbox (4 or 5 speed or Syncro ) age of van and...

6 Replies

55811 Views

Last post by Beebus
31 Jan 2021, 19:27
itchylinks

Last post by freckvan1 « 02 Jan 2018, 13:04
Replies: 7
by itchyfeet » 26 Dec 2017, 19:04

Now here

onclick= window.open(this.href);return false;

Itchylinks

VW T3 T25 useful links
You can add pics here and copy BB code link then...

7 Replies

65325 Views

Last post by freckvan1
02 Jan 2018, 13:04
Help resolve running isssues please! LHD T25 Vangon Westy 1.9 DH digijet 84-85

Last post by silverbullet « Today, 08:58
Replies: 4
by yellowman » Yesterday, 15:40

Two things; I'm looking for mechanic in the Manchester area who can diagnose and repair engine running issues, would also really appreciate any...

4 Replies

85 Views

Last post by silverbullet
Today, 08:58
Kinked pipe/cable

Last post by multisi « Today, 08:50
Replies: 2
by Martynsmith98 » Yesterday, 14:47

Can anyone help me with this pipe? It’s got quite a kink in it and if you look around it it seems to be losing or attracting some fluid, also get...

2 Replies

69 Views

Last post by multisi
Today, 08:50
VW 1.9L watercooled cuts out on low rev

Last post by Tassie « Yesterday, 10:43

by Tassie » Yesterday, 10:43

Hi!
I've recently been having trouble with my 1986 1.9L water cooled VW. It's been cutting out when I slow down before junctions and I need to...

0 Replies

20 Views

Last post by Tassie
Yesterday, 10:43
Diesel CS engine won't start

Last post by colinthefox « 11 Jan 2026, 22:37
Replies: 4
by HappyCamper » 11 Jan 2026, 17:18

Hi, my engine overheated after the coolant hoses burst. It seems that the system was pressurised. Not sure why yet. It did start up again but took a...

4 Replies

149 Views

Last post by colinthefox
11 Jan 2026, 22:37
2.1 DJ tune up help please

Last post by sam16v « 11 Jan 2026, 15:42
Replies: 11
by sam16v » 01 Dec 2025, 17:12

Hi everyone I have recently bought a 1990 2wd sinka with a 2.1 DJ engine, has covered approximately 140k but seems to pull well! Sounds great, and...

11 Replies

861 Views

Last post by sam16v
11 Jan 2026, 15:42
Water Pump replacement 1.6 TD

Last post by Bison535 « 10 Jan 2026, 03:09
Replies: 4
by Bison535 » 09 Jan 2026, 04:05

Engine gets hot and pipe to expansion tank also BUT pipes to front radiator remain cold as does the radiator!
Without further checking I suspect the...

4 Replies

204 Views

Last post by Bison535
10 Jan 2026, 03:09
MOT Fail Emissions Advice

Last post by SurfT25 « 08 Jan 2026, 21:24
Replies: 8
by YellowDaisy90 » 06 Jul 2025, 09:37

My 1990 1.9 petrol T25 failed it's MOT on emissions

Exhaust emissions hydrocarbons content excessive

Reading was 1914ppm the limit is 1200

Any...

8 Replies

2700 Views

Last post by SurfT25
08 Jan 2026, 21:24
Starter Motor Recommendations

Last post by keynsham1 « 08 Jan 2026, 13:30
Replies: 9
by keynsham1 » 04 Jan 2026, 18:13

I have a T25 1.9DG which I have had for ten years. During that time I have had 3 starter motors. They usually seem to last about two years and then...

9 Replies

526 Views

Last post by keynsham1
08 Jan 2026, 13:30
Overheating damage

Last post by HappyCamper « 08 Jan 2026, 11:04
Replies: 3
by HappyCamper » 07 Jan 2026, 10:07

Hi Guys,
Over Christmas I travelled 250 miles to Essex in my 1600 normally aspirated diesel. A few days later on the way home, I'd covered around 180...

3 Replies

167 Views

Last post by HappyCamper
08 Jan 2026, 11:04
2.0 air cooled gearbox 1981

Last post by THE KESZTHELY KID « 06 Jan 2026, 13:17
Replies: 4
by Bluemagicmarker » 16 Nov 2025, 10:42

Morning
I’ve a DP code gearbox which 4th has gone, Im trying to source a replacement, I see an ABD code one for sale locally, anyone know is this...

4 Replies

863 Views

Last post by THE KESZTHELY KID
06 Jan 2026, 13:17
Clanging sound, goes when clutch down. Anything other than CV stuff?

Last post by Middle29 « 05 Jan 2026, 10:58
Replies: 5
by Middle29 » 05 Jan 2026, 08:51

Happy new year - New year, new knocking sound :D I have an irregular knocking / clanging sound that came on quite suddenly a couple days ago....

5 Replies

280 Views

Last post by Middle29
05 Jan 2026, 10:58
Engine rebuild - after engine fail in Germay (Jul 2024)

Last post by Jim San « 04 Jan 2026, 13:10
Replies: 18
by Jim San » 17 Jun 2025, 20:49
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I'm not good at build threads and i'm far from being a mechanic so if thats why you are here, best lower your expectations from this point on :rofl...
18 Replies

5839 Views

Last post by Jim San
04 Jan 2026, 13:10
Coolant leaking from thermostat housing.

Last post by maxstu « 30 Dec 2025, 16:20
Replies: 7
by F41XTH » 02 Sep 2025, 18:07

I've finally had time to identify where the coolant is leaking out from, it appears to be between the thermostat housing and the block. As seen in...

7 Replies

4443 Views

Last post by maxstu
30 Dec 2025, 16:20
Suddenly no resistance to clutch pedal

Last post by davidoft1 « 30 Dec 2025, 15:17
Replies: 5
by F41XTH » 29 Dec 2025, 10:55

Hey all

Used the search function and googled what I can but could use some advice. I drove the van 2 days ago and no issues. But today I've started...

5 Replies

377 Views

Last post by davidoft1
30 Dec 2025, 15:17
T3 servicing West Yorkshire

Last post by Van Rouge « 30 Dec 2025, 04:56
Replies: 3
by Van Rouge » 28 Dec 2025, 06:36

Hi guys

Seasons greetings! We are moving to West Yorkshire next year and are looking for recommendations for specialists in the area for servicing...

3 Replies

375 Views

Last post by Van Rouge
30 Dec 2025, 04:56
Heater matrix bypass

Last post by Bison535 « 28 Dec 2025, 21:11
Replies: 8
by Bison535 » 28 Dec 2025, 14:36

Water leaking onto drivers side ( LHD) foot well probably from heater pipes?!? Or heater matrix, very difficult to see where it’s leaking? Expansion...

8 Replies

612 Views

Last post by Bison535
28 Dec 2025, 21:11
welding

Last post by MC 1 « 27 Dec 2025, 15:05
Replies: 4
by MC 1 » 23 Dec 2025, 19:11

Has anyone tried welding a waterboxer head, mine was pitted near the compression ring. I was using a Thermal arc 175 TE set for tig , Argon Gas . I...

4 Replies

557 Views

Last post by MC 1
27 Dec 2025, 15:05
Engine knocking

Last post by R0B « 21 Dec 2025, 15:59
Replies: 7
by Dstan0710 » 20 Dec 2025, 12:17

Hi guys just wondering if anyone can give me any pointers to start with on an engine noise I’m getting.
It sounds like right hand side of engine...

7 Replies

692 Views

Last post by R0B
21 Dec 2025, 15:59
Changing coolant at home/spillage

Last post by cobblers « 11 Dec 2025, 12:52
Replies: 5
by RCN » 04 Dec 2025, 20:44

Never had to think about this before because I always had access to a workshop and equipment but since retiring that's changed. I'll need to change...

5 Replies

776 Views

Last post by cobblers
11 Dec 2025, 12:52
JX 1,6 TD Twin Belt Setup

Last post by clift_d « 08 Dec 2025, 11:06
Replies: 43
by Titus A Duxass » 29 Nov 2016, 10:10
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Hi all,

I have a Pritsche with a JX in, the JX has the comical twin belt setup for the alternator / waterpump.

Does anyone know how to set up the...
43 Replies

81004 Views

Last post by clift_d
08 Dec 2025, 11:06
Radius Rod Measurement

Last post by dcworm57 « 07 Dec 2025, 09:35
Replies: 26
by BigBlueVan » 22 Dec 2023, 07:37
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Hi All,

Refitting some new radius rods and have hit a stumbling block.

I took measurements as per the Bentley guide of the thread length from the...
26 Replies

8077 Views

Last post by dcworm57
07 Dec 2025, 09:35
PAS

Last post by R0B « 05 Dec 2025, 16:50
Replies: 4
by R0B » 04 Dec 2025, 09:12

Has anyone replaced the seals in a power steering rack? Is it an easy or difficult job?

4 Replies

512 Views

Last post by R0B
05 Dec 2025, 16:50
Pipe coming out of carb?

Last post by TwinTurbo « 05 Dec 2025, 07:37
Replies: 6
by lew15 » 03 Dec 2025, 12:58

Can anyone tell me what this pipe sticking out is for please? pipe pic

6 Replies

647 Views

Last post by TwinTurbo
05 Dec 2025, 07:37
Remove/replace front 2wd springs

Last post by slowcoach « 02 Dec 2025, 17:55
Replies: 4
by slowcoach » 18 Oct 2024, 15:22

Hi everyone-

Ive done this job years ago and hated it- i had some sub standard spring compressors which scared the life outta me. They appeared...

4 Replies

1898 Views

Last post by slowcoach
02 Dec 2025, 17:55
Problems starting - just a click

Last post by lew15 « 24 Nov 2025, 12:37
Replies: 23
by lew15 » 14 Oct 2025, 23:03
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Hi all. Seeking some help. First of all, my van is a 1989 T25 1.9 petrol Holdsworth Villa 3 camper, and this summer it had a new starter motor and...
23 Replies

6702 Views

Last post by lew15
24 Nov 2025, 12:37
2.1DJ vs 1.9DG

Last post by weimarbus « 20 Nov 2025, 21:58
Replies: 9
by keynsham1 » 18 Nov 2025, 11:37

I have a prefectly fine 1.9DG in my van but it does lack a certain get up and go! A second hand 2.1DJ has appeared near me and i am very tempted. I...

9 Replies

1065 Views

Last post by weimarbus
20 Nov 2025, 21:58
Intermittent/loss of power issue, CU engine

Last post by Funkychops « 19 Nov 2025, 14:12
Replies: 16
by Funkychops » 07 Sep 2025, 18:37
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Hi all

Hoping for some words of wisdom

Intermittent loss of power from our '83 CU engined van. First time it did it was going 30mph ISH in 3rd....
16 Replies

6646 Views

Last post by Funkychops
19 Nov 2025, 14:12
Front spindle thread.

Last post by R0B « 18 Nov 2025, 15:02
Replies: 8
by R0B » 17 Nov 2025, 10:12

Can anyone tell me the thread pitch? Thanks.

8 Replies

1011 Views

Last post by R0B
18 Nov 2025, 15:02
Flat Spot.

Last post by davidoft1 « 18 Nov 2025, 13:32
Replies: 1
by golfingtam » 18 Nov 2025, 12:56

I'm having a bit of trouble when trying to pick away at junctions, The engine dies a bit, (flat spot.) I have to give it plenty of throttle to...

1 Replies

437 Views

Last post by davidoft1
18 Nov 2025, 13:32
Heater box control cables

Last post by TwinTurbo « 17 Nov 2025, 06:38
Replies: 1
by JeffRoo » 16 Nov 2025, 17:19

Hi all, I’m trying to find part numbers for the heater box control cables. The one going to the passenger compartment is fubar and needs to be...

1 Replies

463 Views

Last post by TwinTurbo
17 Nov 2025, 06:38
Powerflex trailing arm bushes - worth it?

Last post by maxstu « 13 Nov 2025, 19:22
Replies: 15
by mariner » 10 Mar 2021, 13:20
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Hi all. Need a new offside trailing arm and just wondering if anyone has used the powerflex bushes here? Worth it? Have done ARB, drop links and...
15 Replies

3845 Views

Last post by maxstu
13 Nov 2025, 19:22
Cant seem to get a solid brake pedal

Last post by Paul773car « 07 Nov 2025, 12:57

by Paul773car » 07 Nov 2025, 12:57

1984 t25

Im having a hell of a job getting my brakes to work properly. My master cylinder went south so i bought a new one. When i took it out the...

0 Replies

2013 Views

Last post by Paul773car
07 Nov 2025, 12:57
Gearbox upgrades

Last post by shepster « 02 Nov 2025, 08:19
Replies: 4
by Chrisswain » 01 Nov 2025, 13:27

:D Hi, I’m new to owning a T25 having previously owned a couple of T1s and a T2 bay many years ago, however I just was given a t25 on condition I got...

4 Replies

1422 Views

Last post by shepster
02 Nov 2025, 08:19
Anyone used a GlowShift adapter on a CT engine

Last post by Flint « 31 Oct 2025, 20:23

by Flint » 31 Oct 2025, 20:23

Wondering if anyone has used a GlowShift adapter plate on a CT engine and if so how well did it work. I am thinking about it because I could put a...

0 Replies

2605 Views

Last post by Flint
31 Oct 2025, 20:23
Front LCA bushing orientation?

Last post by ZsZ « 28 Oct 2025, 20:24
Replies: 3
by ZsZ » 23 Oct 2025, 15:57

I am replacing the LCA bushes as the old ones had some deformation and excess movement

Found out that the NOS Mapco branded new ones have...

3 Replies

1601 Views

Last post by ZsZ
28 Oct 2025, 20:24
stuck rear brake drum

Last post by shaky « 28 Oct 2025, 19:19
Replies: 12
by shaky » 17 Oct 2025, 17:55

I have a totally stuck rear drum and any advice is welcome.....

I took the van off the road for a few weeks repairing the sills.... That was two...

12 Replies

4599 Views

Last post by shaky
28 Oct 2025, 19:19
Tapping after oil change

Last post by LowStandards « 23 Oct 2025, 09:54
Replies: 4
by LowStandards » 23 Oct 2025, 07:34

I've recently bought a van i'm doing a mild resto on, she's been sat for 10 years

The engine however ran like a sewing machine.

I've just changed...

4 Replies

1507 Views

Last post by LowStandards
23 Oct 2025, 09:54
Head Gasket replacement.

Last post by davidoft1 « 19 Oct 2025, 15:37
Replies: 2
by chrism589 » 16 Oct 2025, 16:57

T25 petrol 1.9, 1987.

The garage has just quoted me £1500 exc vat to replace the head gasket, minus any issues they find on the way.

Just wondering...

2 Replies

2876 Views

Last post by davidoft1
19 Oct 2025, 15:37
Spares or repair T25

Last post by chrism589 « 19 Oct 2025, 14:56

by chrism589 » 19 Oct 2025, 14:56

Folks,

I have a T25 camper 89.

Head gasket has gone, not sure how bad yet or if repairable using gasket sealant (put in coolant). Also the...

0 Replies

2818 Views

Last post by chrism589
19 Oct 2025, 14:56
Replacing late (MV/SS) filler neck with plain one

Last post by cobblers « 19 Oct 2025, 11:27
Replies: 2
by cobblers » 17 Oct 2025, 17:52

I'm replacing the fuel tank on my latest purchase, and the filler neck is a bit grim. It's usable ish, but I'd rather replace it while I have it in...

2 Replies

3223 Views

Last post by cobblers
19 Oct 2025, 11:27
Track Control Arm Bushes

Last post by dcworm57 « 19 Oct 2025, 05:35
Replies: 30
by pbar » 25 Feb 2022, 20:30
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It's TCA inner bushes time for me. I prefer the original spec rubber bushes (as opposed to the Powerflex ones), so was going to fit those, but I've...
30 Replies

6786 Views

Last post by dcworm57
19 Oct 2025, 05:35
Rear brake spring

Last post by T25boy71 « 17 Oct 2025, 16:09
Replies: 3
by T25boy71 » 14 Oct 2025, 11:05

Having trouble with my rear brakes, this particular one has been binding. Black solid took the drum off eventually and found that the cylinder fully...

3 Replies

3436 Views

Last post by T25boy71
17 Oct 2025, 16:09
Thermostat housing torque

Last post by shrig1969 « 16 Oct 2025, 06:17
Replies: 2
by shrig1969 » 15 Oct 2025, 09:54

Morning all
I am struggling to find any torque settings for the 2 x bolts that hold the plastic thermostat housing to the engine block. I seem to...

2 Replies

3066 Views

Last post by shrig1969
16 Oct 2025, 06:17
GEAR LEVER KIT ON 5 SPEED

Last post by Aidan « 14 Oct 2025, 07:08
Replies: 5
by further » 06 Oct 2025, 16:03

Have been able replace most of the parts from brickwerks at the gear lever and in the box underneath.
Not able to replace the spring and ball bearing...

5 Replies

4131 Views

Last post by Aidan
14 Oct 2025, 07:08
wbx thermostat

Last post by Vanmad72 « 12 Oct 2025, 16:44
Replies: 3
by Vanmad72 » 12 Oct 2025, 11:03

hi what size are the mounting bolts on a 1.9 dg thermostat housing thanks

3 Replies

3141 Views

Last post by Vanmad72
12 Oct 2025, 16:44
Gear alignment T25/T3

Last post by Vodim « 10 Oct 2025, 20:00
Replies: 27
by Vodim » 26 Jul 2025, 21:39
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2
Hi,
I have a T3 from 1990, diesel, 4 gears. I have been having trouble with the gears so I changed all the bushings and other worn parts underneath...
27 Replies

35718 Views

Last post by Vodim
10 Oct 2025, 20:00

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