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Most liked posts	Author	Posted	Liked	Forum
Fitting Speedshop Exhaust Issue.	ajsimmo	15 Oct 2026, 13:37	Once this week	Mechanical
Fitting Speedshop Exhaust Issue.	Forden341	15 Oct 2026, 07:45	Once this week	Mechanical

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Last post

Alternative Gearbox Drain plug

Last post by shampooefficient « 06 Aug 2026, 06:16
Replies: 1
by Beakster » 05 Aug 2026, 22:18

Hi,

I need a new drain plug for my T25's 5 speed gear box.

The correct part is 091 301 141 A

Brickworks and everyone else show it out of stock: ...

1 Replies

678 Views

Last post by shampooefficient
06 Aug 2026, 06:16
JX injection pump - rebuild recommendations

Last post by Simon Baxter « 04 Aug 2026, 14:42
Replies: 3
by clift_d » 16 Jul 2026, 10:02

Our injection pump is starting to show signs of wear and so a rebuild is probably going to be necessary in the near future.

I’m aware that Reg...

3 Replies

1031 Views

Last post by Simon Baxter
04 Aug 2026, 14:42
Temperature sensors on thermostat housing

Last post by PaulFDennis « 04 Aug 2026, 14:39
Replies: 3
by PaulFDennis » 01 Aug 2026, 17:34

My 1.9DG has a coolant leak around one of the temperature sensors located on the lower thermostat housing. My understanding is that the 1.9DG engine...

3 Replies

723 Views

Last post by PaulFDennis
04 Aug 2026, 14:39
How do I get to the hoses for the windshield washer

Last post by Vodim « 04 Aug 2026, 11:19
Replies: 6
by Vodim » 02 Aug 2026, 15:34

I just replaced my washer pump for the windshield but only very little water is coming through. Basically just some bubbles visible on the nozzles. I...

6 Replies

979 Views

Last post by Vodim
04 Aug 2026, 11:19
One for the air cooled bunch

Last post by sarran1955 « 31 Jul 2026, 08:41
Replies: 2
by Stesaw » 23 Jun 2026, 11:58

Long story short, did a service for a chap with a CU with twin solex carbs, a lot of play in the spindles on the carbs ones leaking petrol badly but...

2 Replies

5129 Views

Last post by sarran1955
31 Jul 2026, 08:41
Bent Pushrods

Last post by maxstu « 30 Jul 2026, 22:07
Replies: 5
by maxstu » 30 Jul 2026, 11:45

1989 DJ2.1 cylinders 3 and 4

What would cause both inlet pushrods to dramatically bend as in photo?

5 Replies

816 Views

Last post by maxstu
30 Jul 2026, 22:07
Headgasket failure

Last post by clift_d « 27 Jul 2026, 21:53
Replies: 12
by Rik » 20 Jul 2026, 17:51

So the last few years we've had a multitude of coolant leaks: Waterpump, multiple hoses, cracked header tank etc. Also had to top up the level in the...

12 Replies

989 Views

Last post by clift_d
27 Jul 2026, 21:53
Connection on washer pump

Last post by Vodim « 27 Jul 2026, 20:38
Replies: 3
by Vodim » 27 Jul 2026, 09:38

I need to replace my washer pump (windshield) but all the new ones I find have another connection than my old one. Is it not possible to find...

3 Replies

518 Views

Last post by Vodim
27 Jul 2026, 20:38
5 Speed Ratio Options

Last post by Smiffo « 27 Jul 2026, 08:11
Replies: 8
by Smiffo » 25 Jul 2026, 21:20

Evening all.

I’m pondering a few options for the future.

Scenario is I have a 5 speed gearbox ( I think ABN or ABM from memory ) and it runs around...

8 Replies

796 Views

Last post by Smiffo
27 Jul 2026, 08:11
Won't start when left for a week

Last post by mioba « 23 Jul 2026, 19:00
Replies: 4
by Ianto » 23 Jul 2026, 07:22

Hello everyone, my 1983 1.9 water cooled T25 won't start after being parked for a week. A tiny squirt of easy start gets her running instantly. If I...

4 Replies

363 Views

Last post by mioba
23 Jul 2026, 19:00
accelerator cable adjustment

Last post by shrig1969 « 21 Jul 2026, 16:05
Replies: 7
by shrig1969 » 06 Jul 2026, 16:20

I have recently removed the carb for a clean up and this involved me removing the 2 bolts on the accelerator bracket.
Everything was re-installed and...

7 Replies

1244 Views

Last post by shrig1969
21 Jul 2026, 16:05
Fuel pump pushrod stuck

Last post by Freybug « 20 Jul 2026, 21:59
Replies: 5
by Freybug » 19 Jul 2026, 11:55

Hi all can anyone give me so advise on a type4 1982 cu engine.. the fuel pump has come off fine no problems at all. But the pushrod seems to have...

5 Replies

505 Views

Last post by Freybug
20 Jul 2026, 21:59
Maintenance priority list for 1990 T3

Last post by Vodim « 18 Jul 2026, 10:53
Replies: 15
by Vodim » 02 Jul 2026, 08:34
1

2
Hi everyone,

I’d appreciate some advice on creating a sensible priority list for maintenance on my 1990 VW T3 (original 1.6 TD JX engine).

I’m...
15 Replies

4201 Views

Last post by Vodim
18 Jul 2026, 10:53
2.1 DJ question

Last post by Stesaw « 17 Jul 2026, 17:10
Replies: 32
by Smiffo » 26 May 2026, 10:31
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2

3
Morning all.

Long story short, I’m switching my old 1.9DG engine out for a 2.1 Dj, but running on the Pierburg I already have.
The time is fast...
32 Replies

9199 Views

Last post by Stesaw
17 Jul 2026, 17:10
Gas "hot air"heater via a vent into cab

Last post by firetrader « 11 Jul 2026, 08:26
Replies: 4
by firetrader » 09 Jul 2026, 06:51

My van has the traditional gas blown hot air system, its been in the van since well before I bought it in 2011.I rarely use it, but since upgrading...

4 Replies

3377 Views

Last post by firetrader
11 Jul 2026, 08:26
Clutch line flare type

Last post by Beakster « 10 Jul 2026, 12:53
Replies: 1
by Beakster » 07 Jul 2026, 23:46

Hi,

Need to replace my clutch line. Got some kunifer 6mm pipe on the way and M12 fittings.

What type of flare should I do? Does it matter? I have a...

1 Replies

3644 Views

Last post by Beakster
10 Jul 2026, 12:53
Hot air ducting for air intake

Last post by PaulFDennis « 08 Jul 2026, 17:57
Replies: 3
by PaulFDennis » 08 Jul 2026, 09:53

A quick question. My 1.9 DG has two hot airs take offs from the cylinder 1 exhaust manifold. These were connected to an air intake module beneath the...

3 Replies

882 Views

Last post by PaulFDennis
08 Jul 2026, 17:57
Nearside wheel stiff to move when jacked up

Last post by mioba « 05 Jul 2026, 16:22
Replies: 2
by SnowFAN » 03 Jul 2026, 03:29

Hey everyone, just got a t25, it’s running good, but on the nearside, when I jacked it up, the wheel could be spun by hand but was a little stiff,...

2 Replies

1175 Views

Last post by mioba
05 Jul 2026, 16:22
CU engine fitment near me (Kiddrminster)

Last post by crazydiamond « 02 Jul 2026, 08:56

by crazydiamond » 02 Jul 2026, 08:56

Time has come for a new recon engine. Lots of things wrong with my present 2litre CU engine that was a recon unit 26 years ago. I am looking for a...

0 Replies

4167 Views

Last post by crazydiamond
02 Jul 2026, 08:56
Pierburg 2e3 on a 1.9DG starting issue

Last post by TwinTurbo « 02 Jul 2026, 06:25
Replies: 16
by Stoptherot » 25 Jun 2026, 19:13
1

2
First time post, looking for some advice on an engine issue which seems to be carb related.
My van has run brilliantly since a Bromyard carb rebuild...
16 Replies

3338 Views

Last post by TwinTurbo
02 Jul 2026, 06:25
VW T3 diesel starter clicks but won’t crank — starter tested good on bench

Last post by mioba « 01 Jul 2026, 19:35
Replies: 6
by Vodim » 24 Jun 2026, 21:45

I’m troubleshooting a starting issue on my diesel VW T3 / Vanagon and would really appreciate advice.

Background / history
I had almost the exact...

6 Replies

2233 Views

Last post by mioba
01 Jul 2026, 19:35
Diesel pump operating arm

Last post by shampooefficient « 29 Jun 2026, 09:43
Replies: 3
by shampooefficient » 28 Jun 2026, 16:57

Looks like my throttle arm (that the cable joins onto) has been bent, probably by me doing something badly.

Is it a case of marking it and unbolting...

3 Replies

1419 Views

Last post by shampooefficient
29 Jun 2026, 09:43
Gear linkage, what am I missing?

Last post by shampooefficient « 28 Jun 2026, 16:14
Replies: 5
by shampooefficient » 27 May 2026, 12:30

Have had the whole engine and box out and everything off the van.

Now replaced the engine but using the original gearbox.

I'm trying to refit the...

5 Replies

2942 Views

Last post by shampooefficient
28 Jun 2026, 16:14
Anyone upgraded their camper storage hatch gas struts?

Last post by silverbullet « 27 Jun 2026, 19:33
Replies: 7
by joefaison » 26 Jun 2026, 11:48

Hi everyone,
I'm slowly freshening up my camper and one of the jobs on my list is replacing a pair of tired gas struts on one of the storage...

7 Replies

2383 Views

Last post by silverbullet
27 Jun 2026, 19:33
Water Pump Replacement 1.9 Waterboxer

Last post by silverbullet « 24 Jun 2026, 12:26
Replies: 6
by Lillythefrenchie2026 » 23 Jun 2026, 19:59

During my recent clutch replacement, the garage noticed that my water pump was leaking slightly.

I’ve since had a quote from another independent...

6 Replies

2643 Views

Last post by silverbullet
24 Jun 2026, 12:26
Help - I'm going away tomorrow & my van wont start!

Last post by TwinTurbo « 24 Jun 2026, 04:23
Replies: 15
by JamieQPR » 17 Jun 2026, 15:47
1

2
Hi there,

When I turn the key to start my van the engine does not turn over at all.
He started fine yesterday.
The headlights & everything else...
15 Replies

4866 Views

Last post by TwinTurbo
24 Jun 2026, 04:23
1991 t25

Last post by Aidan « 22 Jun 2026, 06:52
Replies: 14
by lj68 » 29 May 2026, 20:18

Hope someone can help , i recently bought 1991 vw 2.1 automatic and on a 80 mile journey it nipped up and crank wouldnt turn with large spanner on...

14 Replies

4739 Views

Last post by Aidan
22 Jun 2026, 06:52
Oil Light and Buzzer

Last post by pirate-pete « 19 Jun 2026, 16:55
Replies: 21
by Freddievan » 18 Mar 2026, 18:34
1

2
1991 petrol 1915cc

A couple of weeks ago the oil light and alarm came on whilst driving - short journey. I panicked and put a litre of oil in it...
21 Replies

32400 Views

Last post by pirate-pete
19 Jun 2026, 16:55
High clutch pedal

Last post by Lillythefrenchie2026 « 19 Jun 2026, 16:52
Replies: 6
by Lillythefrenchie2026 » 30 May 2026, 23:01

Is there any manual adjustment on a 4 speed 1986 petrol clutch pedal, it seems rather high. I would say around 1” from being fully let out before it...

6 Replies

3024 Views

Last post by Lillythefrenchie2026
19 Jun 2026, 16:52
Identify VW part number and availability.

Last post by salex « 18 Jun 2026, 08:38
Replies: 2
by salex » 15 Jun 2026, 11:36

I hope this forum can help me identify the part number and potential availability.
I have a 1983 T25 with a Water cooled boxer 1900cc DG engine. A...

2 Replies

1934 Views

Last post by salex
18 Jun 2026, 08:38
Oil query

Last post by Freddievan « 18 Jun 2026, 05:20
Replies: 9
by Freddievan » 30 May 2026, 09:54

I've bought my usual brand of oil and it's 15w-40 - Fuchs Titan Formula - but it doesn't say either mineral or synthetic on the labels. How do I...

9 Replies

3232 Views

Last post by Freddievan
18 Jun 2026, 05:20
2lt CU Aircooled engine wrecked

Last post by mioba « 16 Jun 2026, 20:06
Replies: 6
by crazydiamond » 16 Jun 2026, 08:24

Thats it...... had to remove cylinder head and one of the studs sheared off alongside the piston barrel. I still dont know if my problem would have ...

6 Replies

2456 Views

Last post by mioba
16 Jun 2026, 20:06
SU diaphragm type petrol pump

Last post by simonmarsh « 16 Jun 2026, 00:09
Replies: 4
by simonmarsh » 15 Jun 2026, 00:37

Has anyone tried using an SU diaphragm type electric petrol pump? I read in practical classics recently that they are quieter than most and only pump...

4 Replies

2463 Views

Last post by simonmarsh
16 Jun 2026, 00:09
Cone shaped gauze filter

Last post by shrig1969 « 15 Jun 2026, 11:03
Replies: 4
by shrig1969 » 09 Jun 2026, 17:09

Hello all
I need to source a replacement fuel filter. The one that is found inside the inlet port on my Pierburgh carburettor. Mine has a hole in it....

4 Replies

2286 Views

Last post by shrig1969
15 Jun 2026, 11:03
CV Boot Split!

Last post by tobydog « 11 Jun 2026, 08:59
Replies: 11
by KDBus » 08 Jun 2026, 22:15

Hi All,
In need of a quick temporary fix!
Gearbox end cv boot has split and I wondered if anyone has successfully fitted a split/glue together type...

11 Replies

3368 Views

Last post by tobydog
11 Jun 2026, 08:59
New pads/bearings/disks - Grease cap exploded off. Regrease needed?

Last post by mioba « 10 Jun 2026, 19:16
Replies: 14
by Middle29 » 06 Jun 2026, 08:04

Hey all - had the front brakes sorted out. Was driving gentle on the brakes for a bit but had some enforced hard braking. Loads of smoke and the...

14 Replies

4466 Views

Last post by mioba
10 Jun 2026, 19:16
No reverse in my 5 speed westy

Last post by Swordfish93 « 10 Jun 2026, 07:41
Replies: 4
by Swordfish93 » 09 Jun 2026, 21:31

Hello, I seem to have lost reverse in my 83 westy 5 speed. When i try to put in in reverse and let the clutch go i here a soft wurring sound but no...

4 Replies

2260 Views

Last post by Swordfish93
10 Jun 2026, 07:41
Jobs while fuel tank out?

Last post by jigarai « 09 Jun 2026, 17:08
Replies: 11
by jigarai » 05 Jun 2026, 12:35

I’ve dropped the fuel tank today as was running badly symptoms of poor fuelling so having done a new fuel filter. Fuel pump is pretty new, wiring to...

11 Replies

3562 Views

Last post by jigarai
09 Jun 2026, 17:08
Adjusting gear shift

Last post by DeeBee « 09 Jun 2026, 07:11
Replies: 17
by DeeBee » 23 May 2026, 18:11
1

2
Having issues selecting gears (esp first, the shifter selects what feels more like third!)
Decided to use the Bentley manual to help adjust gear...
17 Replies

7590 Views

Last post by DeeBee
09 Jun 2026, 07:11
Fitting late stainless steel exhaust to early 1.9 WBX van

Last post by Aidan « 07 Jun 2026, 06:52
Replies: 6
by Bessaboy1949 » 30 May 2026, 10:31

I have an 1984 1.9 WBX van that requires a new exhaust system. I have an off the shelf exhaust kit that is designed for an 1985 and up
I purchased...

6 Replies

3062 Views

Last post by Aidan
07 Jun 2026, 06:52
Qu for Aidan

Last post by Aidan « 06 Jun 2026, 08:28
Replies: 3
by mioba » 05 Jun 2026, 16:05

I got a paper gasket for the reverse light housing from BW.

But it protrudes alot. Closer inspection of the housing cover shows it should be a...

3 Replies

2356 Views

Last post by Aidan
06 Jun 2026, 08:28
Engine Clean/Degrease

Last post by silverbullet « 05 Jun 2026, 11:30
Replies: 1
by Lillythefrenchie2026 » 05 Jun 2026, 09:41

So the moment I’ve been putting off but is unavoidable, I think the engine bay in my 86 has never seen a brush since new and needs some TLC, I’m...

1 Replies

2034 Views

Last post by silverbullet
05 Jun 2026, 11:30
Hydraulic cam followers.

Last post by mioba « 01 Jun 2026, 15:25
Replies: 1
by escovedo » 01 Jun 2026, 07:26

Advice required on the fitting of new hydraulic cam followers to my 1.9 DG engine van.
On other Audi/VW vehicles that I have owned and fitted new...

1 Replies

2071 Views

Last post by mioba
01 Jun 2026, 15:25
Water pump and alt conversion to single belt

Last post by Oren Kipnis « 29 May 2026, 19:49
Replies: 5
by shampooefficient » 28 May 2026, 12:00

I'm looking at this engine and realising it has some subtle differences to the original. And some not so subtle. Next up is the alternator wiring....

5 Replies

3007 Views

Last post by Oren Kipnis
29 May 2026, 19:49
powersteering triple pully on crank

Last post by sie1970 « 29 May 2026, 17:40

by sie1970 » 29 May 2026, 17:40

I'm presently rebuilding my late 1.9 DG engine and when i removed the pulley there was a strange o ring and thrower washer behind it.The o ring...

0 Replies

5409 Views

Last post by sie1970
29 May 2026, 17:40
Coolant top-up

Last post by lew15 « 28 May 2026, 12:52
Replies: 2
by lew15 » 27 May 2026, 20:22

*1989 1.9 DG WBX engine*

I've just topped up my coolant with some water as it had dropped a little after some very long trips. I have some coolant...

2 Replies

2672 Views

Last post by lew15
28 May 2026, 12:52
1.9 dg wbx overheating / cooling issue

Last post by Aidan « 26 May 2026, 15:34
Replies: 1
by filiphiruta » 26 May 2026, 07:38

Hi guys, so i recently started to work on my newly bought 1983 1.9 dg wbx camper and i have some problems i cant solve with the cooling system, i...

1 Replies

2370 Views

Last post by Aidan
26 May 2026, 15:34
1.9 dg wbx cooling issues

Last post by filiphiruta « 25 May 2026, 22:36

by filiphiruta » 25 May 2026, 22:36

Hi guys, i own a 1983 1.9 dg wbx camper and i have some trouble solving my cooling issues.

The problem sounds like this, i recently bought the car...

0 Replies

5402 Views

Last post by filiphiruta
25 May 2026, 22:36
Cooling system - overheating

Last post by mioba « 24 May 2026, 00:00
Replies: 61
by Siegfried » 12 Mar 2023, 17:46
1

2

3

4

5
Hi,
I have read a few posts about coolant overheating etc. but I have a problem, I cannot get to the bottom of... Please can anyone suggest anything...
61 Replies

90390 Views

Last post by mioba
24 May 2026, 00:00
Stainless exhaust system

Last post by Madmaninshed « 22 May 2026, 14:16
Replies: 6
by Madmaninshed » 18 May 2026, 14:50

Hi, Our 1986 DG petrol engined van will need a new exhaust system soon ☹️. Can anyone suggest a really good complete stainless system please - a...

6 Replies

3499 Views

Last post by Madmaninshed
22 May 2026, 14:16

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