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Most liked posts	Author	Posted	Liked	Forum
An Engine Rebuild Thread for Beginners	maxstu	12 Jan 2025, 20:59	Once this week	Mechanical

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Last post

Engine mounts

Last post by Ddaw « 28 Aug 2024, 08:30
Replies: 2
by Ddaw » 21 Aug 2024, 06:48

Morning all can anyone tell me what's involved changing engine mounts on 2.0 cu Aircooled engine mine are soft need changing

2 Replies

313 Views

Last post by Ddaw
28 Aug 2024, 08:30
Possible fuel leak?

Last post by Rik « 27 Aug 2024, 08:00
Replies: 1
by AlBundy » 18 Aug 2024, 13:12

I have noticed that there is a slight smell of diesel coming from underneath the van, and can see a very slight drip from beneath, see picture. It's...

1 Replies

246 Views

Last post by Rik
27 Aug 2024, 08:00
Head gasket replacement

Last post by doc.G60 « 26 Aug 2024, 11:42
Replies: 12
by doc.G60 » 09 Apr 2024, 10:33

Hi All,

I am looking for a recommendation for someone who can properly diagnose and then repair a suspected head gasket leak on my 1.6TD JX.

I had...

12 Replies

757 Views

Last post by doc.G60
26 Aug 2024, 11:42
CSP exhaust disapointment !!!!

Last post by Aidan « 24 Aug 2024, 15:29
Replies: 17
by Urge38 » 06 Jul 2024, 13:49
1

2
What a let down!!!
I was so looking forward to having a CSP exhaust in my new to me T25
I paid my money, twice the price of every other exhaust on...
17 Replies

1048 Views

Last post by Aidan
24 Aug 2024, 15:29
@regcheeseman

Last post by mioba « 24 Aug 2024, 07:31

by mioba » 24 Aug 2024, 07:31

Hi Reg, trying to PM you regarding fuel pump. I think your inbox is full ;)

0 Replies

655 Views

Last post by mioba
24 Aug 2024, 07:31
Gear Selector Shaft Position

Last post by Aidan « 22 Aug 2024, 16:08
Replies: 2
by BigBlueVan » 21 Aug 2024, 09:43

Hi All,

I'm not convinced I have set my gear linkage up quite correctly after a gearbox rebuild.

All gears select fine (including the detent spring...

2 Replies

275 Views

Last post by Aidan
22 Aug 2024, 16:08
Cam Belt Problem JX 1.6TD

Last post by Simon Baxter « 20 Aug 2024, 11:02
Replies: 5
by Russell_Allen » 16 Aug 2024, 12:37

Hello All

Help needed by newbie

Had an issue on the way home last weekend, cruising along at circa 60mph

Sudden screeching noise followed by a...

5 Replies

407 Views

Last post by Simon Baxter
20 Aug 2024, 11:02
Carbs

Last post by Ddaw « 19 Aug 2024, 12:02
Replies: 2
by Ddaw » 18 Aug 2024, 07:16

Hi all had carbs rebuilt at garage using empi rebuild kits got van back when starting from cold no fast idle or warm idle choke butterflies are...

2 Replies

207 Views

Last post by Ddaw
19 Aug 2024, 12:02
Intermittent flashing oil light

Last post by Aidan « 19 Aug 2024, 11:46
Replies: 4
by AlBundy » 17 Aug 2024, 08:02

Hi everyone,

I have a 1986 1.6 LHD diesel. It runs really nicely according to my local garage and has been well looked after.

In the last day or...

4 Replies

411 Views

Last post by Aidan
19 Aug 2024, 11:46
Blinking Red Light

Last post by Jezzerisin « 18 Aug 2024, 12:36
Replies: 12
by Jezzerisin » 09 Aug 2024, 19:58

Dear Friends,
I've read many posts about this subject, and there seem to be two schools..
1. Replace the sensors..
2. Redo the Headup display's...

12 Replies

1102 Views

Last post by Jezzerisin
18 Aug 2024, 12:36
T25 1.9 petrol front gear linkage

Last post by crazyhorse « 18 Aug 2024, 08:34
Replies: 1
by Jilldub » 17 Aug 2024, 22:35

Hello.
Can anyone please confirm if the front gear linkage as shown in the photo is level/ parallel to the ground.
The reason I ask is because my...

1 Replies

185 Views

Last post by crazyhorse
18 Aug 2024, 08:34
Blown head gasket

Last post by PINKSER « 17 Aug 2024, 14:15
Replies: 12
by PINKSER » 13 Aug 2024, 19:46

Can any one recommend a good engine replacement specialist. I've just been transported back home on the back of a breakdown vehicle. Was travelling...

12 Replies

639 Views

Last post by PINKSER
17 Aug 2024, 14:15
More Fuel Pipe Issues.

Last post by totorro « 15 Aug 2024, 20:51
Replies: 24
by keynsham1 » 17 Mar 2024, 20:07
1

2
I just gave my van an annual check today and found this fuel pipe cracked. It's the pump to carb pipe on a 1.9DG. The pipe is only a year old, from a...
24 Replies

2871 Views

Last post by totorro
15 Aug 2024, 20:51
Engine oil capacity

Last post by Stesaw « 15 Aug 2024, 16:08
Replies: 9
by dcworm57 » 11 Aug 2024, 12:40

T25 1.6 TD jx engine , so just changed engine oil and filter on this. Wanted to know how much oil it takes to get to max level on dipstick .Checked...

9 Replies

715 Views

Last post by Stesaw
15 Aug 2024, 16:08
Fumes

Last post by Tomc1958 « 15 Aug 2024, 12:43
Replies: 12
by Tomc1958 » 22 Jul 2024, 12:22

I've just had a 1200 mile trip in my T25 (2.00 air cooled, 1983). Drove superbly and didn't miss a beat and no oil leaks/loss. Engine rebuilt last...

12 Replies

807 Views

Last post by Tomc1958
15 Aug 2024, 12:43
T25 Fuel Tank edge protection

Last post by DjD « 15 Aug 2024, 08:27

by DjD » 15 Aug 2024, 08:27

Hello

My 1985 DG 1.9 WBX petrol fuel tank is out and rust treated with phosphoric acid after cleaning back to shinny metal
painted with Teamac Zinc...

0 Replies

671 Views

Last post by DjD
15 Aug 2024, 08:27
Vacuum Advance Unit, are these interchangeable?

Last post by Simon Baxter « 14 Aug 2024, 21:33
Replies: 8
by ianders » 21 Jul 2022, 17:19

Looking for vac advance unit for my 1.9DG (025905271C) but sadly out of stock on brickwerks -

JK seem to think that 043905271 will fit (J10196),...

8 Replies

758 Views

Last post by Simon Baxter
14 Aug 2024, 21:33
Rockers and why would you adjust them

Last post by Simon Baxter « 14 Aug 2024, 21:16
Replies: 2
by Urge38 » 12 Aug 2024, 07:02

Open debate question,

as of right now, I have no opinions on either, hence my question and wishing to learn

I've never owned a hydraulic lifter, ...

2 Replies

336 Views

Last post by Simon Baxter
14 Aug 2024, 21:16
New Amateur Engine Rebuild Featuring a DJ2.1

Last post by maxstu « 14 Aug 2024, 08:28
Replies: 52
by maxstu » 26 Jun 2024, 18:56
1

2

3

4
I'm starting another non-pro (reads as limited ability numpty) rebuild for the forum. It will not be as photo intensive as previous rebuild posts....
52 Replies

2719 Views

Last post by maxstu
14 Aug 2024, 08:28
Garage recommendations for Edinburgh?

Last post by totorro « 12 Aug 2024, 21:28
Replies: 3
by fresco3000 » 12 Aug 2024, 14:40

Hi guys, van just failed the mot on a few bits but the garage doesn't want the work.

Any recommendations for a T25 friendly mechanic in Edinburgh?

3 Replies

209 Views

Last post by totorro
12 Aug 2024, 21:28
Still no oil pressure after replacing pump and filter

Last post by Brockybwoy « 12 Aug 2024, 16:09
Replies: 11
by Brockybwoy » 07 Aug 2024, 14:31

On first outing after a top end rebuild of my '89 2.1 waterbox (104K )by local specialists ,after 3-4 miles at 50mph the oil pressure warning lights...

11 Replies

735 Views

Last post by Brockybwoy
12 Aug 2024, 16:09
2.1 wbx... Making worrying noise when accelerating

Last post by ajsimmo « 11 Aug 2024, 16:55
Replies: 25
by burnzdog » 31 Jul 2024, 20:22
1

2
Oh here goes again...

This seems to be a summer of one thing after another. Right, I posted up an issue few months back with regard an issue with...
25 Replies

1791 Views

Last post by ajsimmo
11 Aug 2024, 16:55
Newbie

Last post by futureW « 09 Aug 2024, 23:00
Replies: 2
by futureW » 07 Aug 2024, 19:59

Hey guys. How hard are the rear stubs to take off? Doing control arm bushes on the stub side. Got 3/4 out and last one has no plans of going...

2 Replies

202 Views

Last post by futureW
09 Aug 2024, 23:00
Rear wheel bearing replacement - housing wear

Last post by scotttie « 09 Aug 2024, 11:04
Replies: 14
by scotttie » 28 Jun 2024, 18:40

Obviously a topic that has been covered many times, but I have a particular question - do you grease the splines of the stub axle? And if so what's...

14 Replies

822 Views

Last post by scotttie
09 Aug 2024, 11:04
My rear door won’t open

Last post by ExploreElysium « 09 Aug 2024, 02:18
Replies: 1
by GRAEMEHOPE123 » 08 Aug 2024, 04:52

My rear door won’t open , taken board off pushed and pulled everything , still nothing any tips please

1 Replies

159 Views

Last post by ExploreElysium
09 Aug 2024, 02:18
Manual to Auto Swap and vice versa

Last post by davidoft1 « 08 Aug 2024, 13:17
Replies: 2
by cobblers » 08 Aug 2024, 12:00

A friend of mine has roped me into helping him out.
He has two 2.1 DJ Caravelle GLs. 1987 and 1989.
One is a manual and the shell is very good. The...

2 Replies

211 Views

Last post by davidoft1
08 Aug 2024, 13:17
Standard 2.0 cu camshaft spec advice

Last post by diesel11 « 07 Aug 2024, 09:48
Replies: 2
by diesel11 » 28 Jul 2024, 20:24

Evening all,
sorry if I'm going over old ground, but I'm looking at stripping my engine after the summer, I've been looking at new camshafts and...

2 Replies

233 Views

Last post by diesel11
07 Aug 2024, 09:48
Won't restart if engine is hot...

Last post by Rich75 « 06 Aug 2024, 14:33
Replies: 34
by stephencoley » 23 Mar 2016, 14:32
1

2

3
Hi... Just want to pick your brains.

Got a 1.9 petrol water-cooled 1984 bus and we've had an intermittent fuel/starting problem pretty much since...
34 Replies

12845 Views

Last post by Rich75
06 Aug 2024, 14:33
Stainless steel coolant pipe brackets

Last post by Gunter98 « 04 Aug 2024, 05:44
Replies: 11
by M13esy » 16 Aug 2019, 19:56

Hi,
My local vw garage only fixes old van’s fitted new stainless steel coolant pipe but just had a mot and the guy in the mot centre said that they...

11 Replies

2593 Views

Last post by Gunter98
04 Aug 2024, 05:44
Front offside suspension mounting

Last post by dazzerT251900td « 03 Aug 2024, 18:29
Replies: 4
by Marky Mark » 02 Aug 2024, 12:34

My 1985 T25 camper has just failed MOT on excessive movement on the top suspension wishbone mounting.
My mechanic had previously replaced the bushes...

4 Replies

301 Views

Last post by dazzerT251900td
03 Aug 2024, 18:29
Clutch/Brake Fluid Leak

Last post by Mocki « 03 Aug 2024, 10:54
Replies: 1
by NathanW » 03 Aug 2024, 10:41

Hi Guys,

I’m after a bit of help finding where this fluid leak is coming from.

I lost use in my clutch yesterday so checked the fluid reservoir and...

1 Replies

156 Views

Last post by Mocki
03 Aug 2024, 10:54
Repairing/replacing a faulty choke pull down

Last post by jrt « 02 Aug 2024, 09:27
Replies: 7
by whyte87 » 30 Jul 2024, 10:24

Hi all,

I've had a 83 1.9 petrol T25 for a few years now. First couple of years it ran like a dream. But last 6 months have been extremely...

7 Replies

448 Views

Last post by jrt
02 Aug 2024, 09:27
Left side, right side…

Last post by crazyhorse « 31 Jul 2024, 12:50
Replies: 8
by crazyhorse » 30 Jul 2024, 18:31

There seems to be a oil leak on the right side of the engine…

Is this bad news.. sorry for the basic question… the reason I ask as I was waiting for...

8 Replies

479 Views

Last post by crazyhorse
31 Jul 2024, 12:50
Drop arm Bush replacement

Last post by simonmarsh « 31 Jul 2024, 11:09
Replies: 7
by THE KESZTHELY KID » 24 Jul 2024, 06:54

How do,
Having got Bezza, my 1980 Westy up on ramps to cure the noisy/sloppy gear change with new bushings a thought crossed my mind while I was on a...

7 Replies

686 Views

Last post by simonmarsh
31 Jul 2024, 11:09
Relais cooling fan

Last post by Aidan « 30 Jul 2024, 14:25
Replies: 3
by drewdavis » 30 Jul 2024, 02:43

Hello everyone. The relay for the stage 2 radiator fan is missing on my car. According to the wiring diagram, the standard relay contacts should be...

3 Replies

176 Views

Last post by Aidan
30 Jul 2024, 14:25
Oil pump replacement - thicker body cover plate lip problem

Last post by Brockybwoy « 27 Jul 2024, 16:48
Replies: 8
by Brockybwoy » 01 Jul 2024, 08:58

Another simple job becomes a mare

I've replaced the oil pump on my 2.1 T25 Waterbox (without removing engine ) and due to the pump body being...

8 Replies

672 Views

Last post by Brockybwoy
27 Jul 2024, 16:48
Exhuast gaskets

Last post by silverbullet « 26 Jul 2024, 06:42
Replies: 8
by Urge38 » 21 Jul 2024, 17:23

hi guys

does anyone know an alternative source for these gaskets (as per photo)

what make and model uses these other than the T25 replacement...

8 Replies

420 Views

Last post by silverbullet
26 Jul 2024, 06:42
Rear brake balance

Last post by TONYT25T25 « 24 Jul 2024, 17:03
Replies: 4
by Michael4 » 22 Jul 2024, 10:29

Our camper has just passed the mot but with an advisory that the rear brakes are imbalanced, driver's side being the weaker.

While it was on the...

4 Replies

326 Views

Last post by TONYT25T25
24 Jul 2024, 17:03
1600 ct solex 34 pict 4 rebuild kit.

Last post by Greway « 21 Jul 2024, 21:28
Replies: 2
by Greway » 10 Oct 2023, 20:06

My van is a 1980 1600 ct manual.
I'm struggling to find a rebuild kit for the 34 pict 4 carb.
Anyone know where I can get one?

2 Replies

2165 Views

Last post by Greway
21 Jul 2024, 21:28
Master Cylinder Replace & Bleeding

Last post by silverbullet « 21 Jul 2024, 18:32
Replies: 2
by Dennis_87 » 21 Jul 2024, 17:49

Evening all!

It appears as if our Clutch Master Cylinder is leaking fluid in to the drivers foot well, which is pointing towards replacing it.
Much...

2 Replies

160 Views

Last post by silverbullet
21 Jul 2024, 18:32
Syncro diff lock actuator lock seized but not.

Last post by Aidan « 19 Jul 2024, 10:34
Replies: 12
by burnzdog » 17 Jul 2024, 19:38

Put a post on syncro forum but no joy... Thought I had a seized diff lock, actuator was broke so got a replacement. Turns out its not seized. Once I...

12 Replies

521 Views

Last post by Aidan
19 Jul 2024, 10:34
1.6td Alternator Belt

Last post by HarryMann « 18 Jul 2024, 12:50
Replies: 9
by ChrisG89 » 26 Dec 2018, 17:08

Hey,

The alternator belt on my 1.6td Westy has snapped 6 times in the 6 months I've had the van. Starting to lose patience to say the least! Assumed...

9 Replies

3417 Views

Last post by HarryMann
18 Jul 2024, 12:50
Starting engine from cold

Last post by TONYT25T25 « 17 Jul 2024, 20:28
Replies: 42
by TONYT25T25 » 13 Jun 2024, 20:13
1

2

3
Always had this problem, whereby engine is reluctant to stay running when starting from cold. Using the cold start procedure, ie depress accelerator...
42 Replies

2155 Views

Last post by TONYT25T25
17 Jul 2024, 20:28
1990 1.9 DG Coolant leak/issue

Last post by Chris « 17 Jul 2024, 14:33
Replies: 15
by OldSmithy » 22 Aug 2020, 10:55
1

2
I’m looking for some advice after leaving air cooled ownership and buying my first T25. Apologies if some of you have responded to my Facebook post...
15 Replies

2194 Views

Last post by Chris
17 Jul 2024, 14:33
VW LT28

Last post by Stesaw « 17 Jul 2024, 00:05
Replies: 4
by kermitdafwog » 03 Jul 2024, 08:34

Hello
I recently bought a non running 1979 LT28. The engine does run and sounds fine, no leaks or smoke but we were told that the van cuts out in 3rd...

4 Replies

257 Views

Last post by Stesaw
17 Jul 2024, 00:05
Coolent temperate sensor

Last post by Mocki « 16 Jul 2024, 20:37
Replies: 1
by stephenwalls » 16 Jul 2024, 15:17

Hi,
I have a 1988 1.9DG WBX. I'm trying to diagnose a problem with the temperature gauge. The gauge works fine plugging a test resistance into module...

1 Replies

134 Views

Last post by Mocki
16 Jul 2024, 20:37
Can’t select 4th or 5th gear

Last post by Corniki34 « 16 Jul 2024, 16:32
Replies: 3
by Corniki34 » 13 Jul 2024, 16:43

Got myself a shiny new stick as old one was bent.
Got it fitted without to much trouble but now can’t select 4th or 5th gear.
It appears as though...

3 Replies

261 Views

Last post by Corniki34
16 Jul 2024, 16:32
Not getting up to temperature

Last post by Robsey « 14 Jul 2024, 22:49
Replies: 6
by islandboy » 14 Jul 2024, 13:54

1987 1.9DG WBX Petrol
Just lately, temperature guage is taking forever ( 20 miles plus) to get anywhere near my normal indicator position. Engine is...

6 Replies

322 Views

Last post by Robsey
14 Jul 2024, 22:49
1.9 wbx reving high when warmed up.

Last post by TONYT25T25 « 14 Jul 2024, 12:48
Replies: 4
by Rara72 » 05 Jul 2024, 16:07

When I start my van after pushing accelerator pedal down once it starts with choke on and the revs slowly decrease over about 5 to 10 mins and sounds...

4 Replies

307 Views

Last post by TONYT25T25
14 Jul 2024, 12:48
Excessively noisy fuel pump

Last post by Mocki « 13 Jul 2024, 15:52
Replies: 22
by blourain » 08 Jul 2024, 17:32
1

2
Hi there,
My T25 fuel pump became unbelievably noisy and the diagnosis was to change it. which we did.
Its as noisy as ever and quite frankly ruining...
22 Replies

951 Views

Last post by Mocki
13 Jul 2024, 15:52

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