Mechanical

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Most liked posts	Author	Posted	Liked	Forum
Brake Pipe Bolt Seized	maxstu	12 Jul 2025, 16:30	2 times this week	Mechanical
Brake Pipe Bolt Seized	maxstu	12 Jul 2025, 15:57	2 times this week	Mechanical

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Last post

quality parts manufacturers

Last post by ZsZ « 24 Mar 2025, 06:55
Replies: 128
by Hacksawbob » 28 Nov 2010, 12:54
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So we buy quite a lot of bits from GSF eurocarparts and the like. Quality can be OE or pi$$ poor. Mr Baxter tends to sell the better quality ones but...
128 Replies

909766 Views

Last post by ZsZ
24 Mar 2025, 06:55
Thank you all

Last post by Bryce « 23 Dec 2023, 21:26
Replies: 31
by Mocki » 06 Dec 2023, 20:10
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Evening all …….

Because of you all continuing to support this Club and this forum we can keep the pages tidy and free of adverts and pop ups ....
31 Replies

75789 Views

Last post by Bryce
23 Dec 2023, 21:26
** PLEASE ** add your van details

Last post by Beebus « 31 Jan 2021, 19:27
Replies: 6
by HarryMann » 07 Jul 2015, 10:45

Add your van details to your signature , and then it will be on every post

STATE THE ENGINE TYPE and Gbox (4 or 5 speed or Syncro ) age of van and...

6 Replies

36843 Views

Last post by Beebus
31 Jan 2021, 19:27
itchylinks

Last post by freckvan1 « 02 Jan 2018, 13:04
Replies: 7
by itchyfeet » 26 Dec 2017, 19:04

Now here

onclick= window.open(this.href);return false;

Itchylinks

VW T3 T25 useful links
You can add pics here and copy BB code link then...

7 Replies

45711 Views

Last post by freckvan1
02 Jan 2018, 13:04
Engine rebuild - after engine fail in Germay (Jul 2024)

Last post by Jim San « Today, 21:03
Replies: 15
by Jim San » 17 Jun 2025, 20:49
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I'm not good at build threads and i'm far from being a mechanic so if thats why you are here, best lower your expectations from this point on :rofl...
15 Replies

617 Views

Last post by Jim San
Today, 21:03
Front to back cooling pipes

Last post by Alfredo « Today, 19:53
Replies: 2
by patrickpawsey » Today, 16:13

Hi all,

I've checked under my 1990 1.9DG to check the condition of the front to back cooling pipes as we're going on a longish trip next month. They...

2 Replies

64 Views

Last post by Alfredo
Today, 19:53
Engine lid insulation

Last post by Dueller « Today, 19:03
Replies: 1
by matteo » 29 Jun 2025, 21:21

Hi,

The engine lid on my van is lined with some kind of fibre, which is retained with thin plastic and wire. I guess it's there to protect against...

1 Replies

314 Views

Last post by Dueller
Today, 19:03
Bent 5-sp gear lever

Last post by Dueller « Today, 18:58
Replies: 15
by PaulFDennis » 29 Jun 2025, 16:39
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I’ve had two T25’s, a 1987 2.1 Caravelle and now a 1991 1.9 DG Autohomes Komet. Both had bent gear sticks and this seems to be a very common issue....
15 Replies

490 Views

Last post by Dueller
Today, 18:58
Brake Pipe Bolt Seized

Last post by bat « Today, 08:23
Replies: 13
by maxstu » 12 Jul 2025, 13:54

Can't separate these two. And the higher solid pipe nut is getting damaged.
Any tips please. No leaking fluid. Just sprayed with penetrating oil....

13 Replies

296 Views

Last post by bat
Today, 08:23
2.0L CU Aircooled. Bad oil leak after running a 500 mile trip overfilled

Last post by Lord-won't-you « 12 Jul 2025, 09:52
Replies: 3
by Lord-won't-you » 08 Jul 2025, 11:42

After running a few hundred miles grossly overfilled with oil (I won 't try reading the dipstick without my glasses again :roll: ), I noticed there...

3 Replies

225 Views

Last post by Lord-won't-you
12 Jul 2025, 09:52
Carb identification help

Last post by 300CE « 11 Jul 2025, 21:12
Replies: 5
by RedHotFrank » 09 Jul 2025, 20:52

Hi all, I have a weber carb on my '84 T25. I want to strip down and recon it so I need to know what recon kit to buy and therefore what model of...

5 Replies

219 Views

Last post by 300CE
11 Jul 2025, 21:12
Header Tank level

Last post by icosahedron « 11 Jul 2025, 17:22
Replies: 10
by shrig1969 » 25 Jun 2025, 20:03

Evening all

I have recently changed my coolant and am finding the header tank level is not rising or dropping .
I had hoped it was the expansion cap...

10 Replies

587 Views

Last post by icosahedron
11 Jul 2025, 17:22
optimum RPM range for a CT1600 engine on the highway?

Last post by Flint « 09 Jul 2025, 22:31
Replies: 2
by Flint » 07 Jul 2025, 19:45

Wondering what is the recommended cruising RPM and or speed for a CT1600 engine on highway?

2 Replies

200 Views

Last post by Flint
09 Jul 2025, 22:31
MOT Fail Emissions Advice

Last post by YellowDaisy90 « 09 Jul 2025, 09:23
Replies: 6
by YellowDaisy90 » 06 Jul 2025, 09:37

My 1990 1.9 petrol T25 failed it's MOT on emissions

Exhaust emissions hydrocarbons content excessive

Reading was 1914ppm the limit is 1200

Any...

6 Replies

434 Views

Last post by YellowDaisy90
09 Jul 2025, 09:23
VEGE JX engine identification

Last post by Aidan « 07 Jul 2025, 15:07
Replies: 1
by Rubbersoul71 » 06 Jul 2025, 16:15

So...
Is there any way of identifying the manufacture date of a VEGE engine from the plate on the engine block?

Sadly, there's no details of an...

1 Replies

167 Views

Last post by Aidan
07 Jul 2025, 15:07
First T25 camper potential purchase

Last post by ralphstar25 « 05 Jul 2025, 14:49

by ralphstar25 » 05 Jul 2025, 14:49

Hi all,

First time camper van buyer. Going to view a local T25 later, can anyone advise what to look out for with this particular model? TIA :)

0 Replies

218 Views

Last post by ralphstar25
05 Jul 2025, 14:49
Jammed heater control

Last post by AlBundy « 05 Jul 2025, 09:50
Replies: 10
by AlBundy » 21 Jun 2025, 16:03

Well not fully jammed, just jammed together. I can't move the top 2 levers independently, they both move at the same time. It feels mechanical just...

10 Replies

555 Views

Last post by AlBundy
05 Jul 2025, 09:50
2.1 fuel injection injectors, share you experiences

Last post by cobblers « 03 Jul 2025, 10:50
Replies: 11
by Aidan » 29 Jun 2025, 12:35

I have only used genuine VW / Bosch injectors.
I have had a few sets cleaned/tested by the place in Hull that no longer seems to be trading, and the...

11 Replies

588 Views

Last post by cobblers
03 Jul 2025, 10:50
2.1 DJ Camshaft

Last post by maxstu « 03 Jul 2025, 07:36
Replies: 7
by TwinTurbo » 28 Jun 2025, 14:55

Are these available anywhere?

7 Replies

364 Views

Last post by maxstu
03 Jul 2025, 07:36
T25 servicing in Cumbria?

Last post by Oren Kipnis « 02 Jul 2025, 21:47
Replies: 3
by Westy123 » 13 Jun 2018, 19:33

Just wondering if anyone knows of a reliable garage in or around Kendal that knows their way around a T25??

3 Replies

1376 Views

Last post by Oren Kipnis
02 Jul 2025, 21:47
GAZ suspension

Last post by Da dan « 02 Jul 2025, 20:48
Replies: 3
by Rascal » 14 Jun 2025, 07:55

Just wondering if anyone has Gaz shocks fitted to their T25. I know Brickworks offer spax and other options. But windered if. Anyone has the Gaz...

3 Replies

312 Views

Last post by Da dan
02 Jul 2025, 20:48
Pierberg 2e3 settings

Last post by TONYT25T25 « 02 Jul 2025, 19:53
Replies: 14
by TONYT25T25 » 01 Jul 2025, 19:47

Still having issues with my carb, it starts ok from cold with a bit of encouragement from the accelerator pedal. But revs do not drop when engine...

14 Replies

360 Views

Last post by TONYT25T25
02 Jul 2025, 19:53
Sealant On New Water Jacket Seal? Updated 2/7/25

Last post by huggy76 « 02 Jul 2025, 19:44
Replies: 3
by huggy76 » 23 Jun 2025, 19:14

Evening all

I’ll soon be fitting my new water jacket seal and was wondering, do I put the sealant on both sides of the new seal or just on the...

3 Replies

307 Views

Last post by huggy76
02 Jul 2025, 19:44
Oil pump removal with pulley fitted?? Updated 2/7/25

Last post by huggy76 « 02 Jul 2025, 19:38
Replies: 5
by huggy76 » 24 Jun 2025, 11:04

Sorry for all the questions but can the oil pump on a DG engine be removed without removing the crankshaft pulley?
I was going to change the gaskets...

5 Replies

354 Views

Last post by huggy76
02 Jul 2025, 19:38
T25 gearbox 2nd to 3rd issue

Last post by Aidan « 02 Jul 2025, 07:23
Replies: 8
by Matthew » 29 Jun 2025, 09:09

Hi there, I've owned my T25 1.9 petrol water cooled for the last 5 years. I replaced the 4 speed gearbox about 4 years ago with a recon box, Its been...

8 Replies

313 Views

Last post by Aidan
02 Jul 2025, 07:23
1.9 DG running fine, now nothing

Last post by TwinTurbo « 02 Jul 2025, 05:43
Replies: 12
by willmagrath » 21 Jun 2025, 12:11

Hi all, was driving back from france last week and it stumbled a few times at low revs, then it just died and won't restart. AA man was convinced it...

12 Replies

584 Views

Last post by TwinTurbo
02 Jul 2025, 05:43
Rear suspension wishbones: a cautionary tale

Last post by SurfT25 « 01 Jul 2025, 17:18
Replies: 4
by DevonAid » 30 Jun 2025, 12:13

Despite regular spannering and checking of our van, the offside rear suspension wishbone was suddenly found to be in urgent need of replacement....

4 Replies

363 Views

Last post by SurfT25
01 Jul 2025, 17:18
engine racing

Last post by TwinTurbo « 29 Jun 2025, 07:04
Replies: 2
by Freddievan » 22 Jun 2025, 16:36

Engine starts ok, revs a bit high as you would expect with the choke. Engine settles but once it gets hot the revs sound excessive when idling....

2 Replies

314 Views

Last post by TwinTurbo
29 Jun 2025, 07:04
Help- Low Compression & Oil Pressure 1.9 DG how far to rebuild?

Last post by maxstu « 28 Jun 2025, 15:33
Replies: 8
by joshmc » 02 May 2025, 15:23

Hi All,

After some advice. Currently stripping down the 1.9 DG that was in my van. What led to this was: I did a compression test and got around 130...

8 Replies

2759 Views

Last post by maxstu
28 Jun 2025, 15:33
North Kent VW specialist

Last post by maxstu « 28 Jun 2025, 12:02
Replies: 3
by saspey » 23 Jun 2025, 19:40

Looking for personal recommendations for a VW specialist in the North Kent area. I'm a recent convert to the T25 and looking for someone I can trust...

3 Replies

251 Views

Last post by maxstu
28 Jun 2025, 12:02
T25 1986 automatic gearbox problem

Last post by maxstu « 26 Jun 2025, 19:39
Replies: 87
by LittleNik » 04 May 2025, 18:15
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Hi, we have a T25 1986 campervan with an automatic gearbox (2.1 litre engine, unleaded - don't know if that's relevant). Bought 12 months ago from...
87 Replies

8909 Views

Last post by maxstu
26 Jun 2025, 19:39
1.9 DG 5 Speed Manual help

Last post by silverbullet « 25 Jun 2025, 10:09
Replies: 2
by T3_Rourke » 24 Jun 2025, 08:17

Morning all,

Just a quick one on something that I imagine has been touched on multiple times but I can't seem to find anything that is either new...

2 Replies

263 Views

Last post by silverbullet
25 Jun 2025, 10:09
Need some advice on cutting out

Last post by Africatwin « 25 Jun 2025, 06:59
Replies: 13
by Africatwin » 03 May 2025, 13:20

This is a real intermittent issue so I’m struggling to put my finger on what could be the problem.

The reason I’m posting is because it happened...

13 Replies

3379 Views

Last post by Africatwin
25 Jun 2025, 06:59
small mercies

Last post by Jim San « 25 Jun 2025, 06:41
Replies: 5
by Jim San » 16 Jun 2025, 18:07

When it comes to sheared bolts, sometimes you just have to be grateful it's just bad and not terrible

As my clueless stripdown i sheared a bolt...

5 Replies

431 Views

Last post by Jim San
25 Jun 2025, 06:41
Pierburg 2e3 automatic choke

Last post by T3_Rourke « 24 Jun 2025, 06:49
Replies: 2
by PaulFDennis » 19 Jun 2025, 15:04

Many years ago we had a 1987 T25 Caravelle with the 2.1L fuel injected engine. Once the children had grown up and moved on we reluctantly sold it....

2 Replies

237 Views

Last post by T3_Rourke
24 Jun 2025, 06:49
Help confirming correct belt length - 1.6CS

Last post by Gunter98 « 23 Jun 2025, 18:36
Replies: 2
by Gunter98 » 23 Jun 2025, 15:15

Hi,

Sorry for the basic question but this has been baking my head all afternoon. Current belts are as below:

A - 6283MC - which I believe is a...

2 Replies

246 Views

Last post by Gunter98
23 Jun 2025, 18:36
Greasing

Last post by shepster « 23 Jun 2025, 08:53
Replies: 7
by simonmarsh » 21 Jun 2025, 16:35

Hello- firstly apologies if this has been covered before- I have looked but couldn’t find anything. Secondly, apologies also if this is a daft...

7 Replies

445 Views

Last post by shepster
23 Jun 2025, 08:53
T25 1.6td Diesel injector pump leak

Last post by Michael c « 22 Jun 2025, 19:44
Replies: 5
by Michael c » 22 Jun 2025, 15:52

Have a leak on my injector pump somewhere at the bottom. Looking for a specialist or someone with knowledge to repair. In the south Cheshire area...

5 Replies

302 Views

Last post by Michael c
22 Jun 2025, 19:44
Torque setting for JX manifold studs and nuts.

Last post by HarryMann « 21 Jun 2025, 14:56
Replies: 3
by rob1927 » 10 Jul 2019, 14:24

Hello, could anyone advise me the correct torque measurement for the manifold studs(fitted to cylinder head)on my 1.6TD? And also once the studs are...

3 Replies

1669 Views

Last post by HarryMann
21 Jun 2025, 14:56
Does a CT engine use Type 1 main bearings?

Last post by Flint « 20 Jun 2025, 18:10
Replies: 5
by Flint » 17 Jun 2025, 14:41

I have a 1980 T25 with a CT 1600 engine and I have to split the engine cases so I thought that I should replace the main and cam bearings but I am...

5 Replies

394 Views

Last post by Flint
20 Jun 2025, 18:10
Why lift front of t25 when bleeding coolant.

Last post by chrism589 « 20 Jun 2025, 10:27
Replies: 6
by chrism589 » 19 Jun 2025, 11:43

OK, so why lift the front of a t25 while bleeding the coolant system. Seems odd as from what I have read so far you leave the top off the expansion...

6 Replies

332 Views

Last post by chrism589
20 Jun 2025, 10:27
Overheating 1.6td jx

Last post by davidoft1 « 20 Jun 2025, 09:36
Replies: 10
by grahamwise4 » 17 Jun 2025, 14:35

Hi My T25 1998 diesel engine keeps over heating over small distances but not when running stationaryfor 45 mins to bleed system. The engine bay pipes...

10 Replies

524 Views

Last post by davidoft1
20 Jun 2025, 09:36
Crack in exhaust..pipe size?

Last post by crazyhorse « 18 Jun 2025, 06:22
Replies: 4
by crazyhorse » 17 Jun 2025, 17:34

I have a crack in my stainless steel exhaust right near a flange (funny word eh). The joint is rusted through also… so I’m thinking of cutting out...

4 Replies

354 Views

Last post by crazyhorse
18 Jun 2025, 06:22
1.7D timing marks, KY engine?

Last post by shampooefficient « 16 Jun 2025, 18:31

by shampooefficient » 16 Jun 2025, 18:31

The family bus had a fail to proceed moment earlier and arrived back at SE Towers via flatbed. I was delighted when I got home and found it sat in...

0 Replies

415 Views

Last post by shampooefficient
16 Jun 2025, 18:31
Gearbox help !

Last post by Aidan « 16 Jun 2025, 14:08
Replies: 1
by Clubuser » 13 Jun 2025, 10:20

Hi im having a garage mount this horizontal photo gearbox (new one) In replacement of this vertical photo, (old new gearbox) Can you send me a photo...

1 Replies

297 Views

Last post by Aidan
16 Jun 2025, 14:08
Intermittent overheating

Last post by simleybarter « 16 Jun 2025, 12:37
Replies: 10
by simleybarter » 02 Oct 2024, 13:18

Greetings.
Having trouble with overheating. Needle to the top and red light flashing. Sometimes after only 3 miles.

Sometimes it sorts it self out...

10 Replies

3662 Views

Last post by simleybarter
16 Jun 2025, 12:37
Light smoke and plastic smell from engine

Last post by Reggie1986 « 15 Jun 2025, 21:31
Replies: 8
by Reggie1986 » 15 Jun 2025, 10:50

Hi there, need a bit of help diagnosing why we might have had smoke and a burnt plastic / rubber smell from engine compartment.

Noticed the smell...

8 Replies

479 Views

Last post by Reggie1986
15 Jun 2025, 21:31
Oil Pressure Gauge Reading

Last post by The Hairy Camper « 12 Jun 2025, 16:42
Replies: 4
by The Hairy Camper » 11 Jun 2025, 16:41

So my buzzer of doom has been going off for the past few days. Only when I go over 2500rpm, so I believe it's caused by the oil filter switch (or...

4 Replies

434 Views

Last post by The Hairy Camper
12 Jun 2025, 16:42
Liquid gasket.

Last post by Stesaw « 12 Jun 2025, 12:43
Replies: 8
by chrism589 » 10 Jun 2025, 19:32

Just replaced a gasket for the coolant system but it still leaks. It's in a real pain of a place to get to so hard to ensure the surface is good and...

8 Replies

474 Views

Last post by Stesaw
12 Jun 2025, 12:43

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