Search found 9356 matches

by itchyfeet
08 Sep 2020, 07:54
Forum: Mechanical
Topic: Did Vw Line bore there own stamped DJ rebuilds?
Replies: 29
Views: 4673

Re: Did Vw Line bore there own stamped DJ rebuilds?

spanishfly wrote: 07 Sep 2020, 20:45
Those measurements were from my Dehler


So have you measured the suspect engine yet?
by itchyfeet
07 Sep 2020, 18:40
Forum: Mechanical
Topic: Did Vw Line bore there own stamped DJ rebuilds?
Replies: 29
Views: 4673

Re: Did Vw Line bore there own stamped DJ rebuilds?

10 mins is not enough for hot oil but your figures imply it's not too bad or it's a wiring fault so I'd say safe to give it a run for 20 mins and test again if not too bad get it stinking hot and test again. Does seem like if we wait long enough the NLA unicorns will come back to graze. In the meant...
by itchyfeet
07 Sep 2020, 08:28
Forum: Mechanical
Topic: Did Vw Line bore there own stamped DJ rebuilds?
Replies: 29
Views: 4673

Re: Did Vw Line bore there own stamped DJ rebuilds?

I just checked min order is 1000 sets at 75 euros a set. You would have thought thats not a huge sum for a Company like Heratige or Brickwerks. Can make 100% profit on that.
by itchyfeet
07 Sep 2020, 08:05
Forum: Mechanical
Topic: Did Vw Line bore there own stamped DJ rebuilds?
Replies: 29
Views: 4673

Re: Did Vw Line bore there own stamped DJ rebuilds?

Strip it and measure up. even if main bearings are NLA they may be good enough to reuse. Mains seem to last well, built like brick "pooh". People tubo these up to several hundred BHP
by itchyfeet
04 Sep 2020, 20:53
Forum: Mechanical
Topic: Did Vw Line bore there own stamped DJ rebuilds?
Replies: 29
Views: 4673

Re: Did Vw Line bore there own stamped DJ rebuilds?

Sorry I meant main bearings not big ends😂
by itchyfeet
04 Sep 2020, 16:12
Forum: Mechanical
Topic: Did Vw Line bore there own stamped DJ rebuilds?
Replies: 29
Views: 4673

Re: Did Vw Line bore there own stamped DJ rebuilds?

Big ends and bearings are often ok. so even if line bored you might be OK reusing bearings.
Cam bearing usually knackered.
I Rebuilt a DJ with all new bearings but still has lower oil pressure than I'd like, only just in spec and I think it could be tappet bores worn. nobody sleeves them it seems.
by itchyfeet
01 May 2020, 06:53
Forum: Mechanical
Topic: Removing a stuck Hydraulic Valve Lifter / Tappet?
Replies: 14
Views: 3908

Re: Removing a stuck Hydraulic Valve Lifter / Tappet?

Adjustment 15-9 it's a 2.1 manual but this part is the same as is a lot of it. http://syncrosport.com/info/manual/VW_Transporter_80-92_2-1_Mechanics.pdf" onclick="window.open(this.href);return false; I like the internal bearing puller idea :ok Going to steal your picture :D you need to rep...
by itchyfeet
30 Apr 2020, 12:04
Forum: Mechanical
Topic: Changing the rear (pulley end) crankshaft oil seal (DG)
Replies: 11
Views: 2668

Re: Changing the rear (pulley end) crankshaft oil seal (DG)

I just use a large screwdriver and brute force, you can punch the seal with a pin punch or screwdriver too to distort it as you can see which helps to break the seal to the block https://itchyfeetuk.files.wordpress.com/2020/04/p1060088.jpg and fitting new... https://itchyfeetuk.files.wordpress.com/2...
by itchyfeet
22 Mar 2020, 20:16
Forum: Mechanical
Topic: Early DG - Crankshaft Oil Thrower problem (pulley end)
Replies: 12
Views: 3143

Re: Early DG - Crankshaft Oil Thrower problem (pulley end)

A mate of mine has an engineering company with a nice collection of Charmille machines, amongst them - https://www.gfms.com/country_UK/en/Products/EDM/wire-cut-edm/micro-machining/cut-1000.html" onclick="window.open(this.href);return false; Should be accurate enough... 8) I drew it as I m...
by itchyfeet
22 Mar 2020, 19:08
Forum: Mechanical
Topic: Adjusted tappets, now won't start!
Replies: 59
Views: 10462

Re: Adjusted tappets, now won't start!

When you adjust WBX hydraulic tappets with a 2 turn preload as per the manual it won't start ( no compression) for at least a few hours until they have drained back down to equilibrium. Best left overnight and it will be fine. No manual tells you this probably because you are not supposed to do this...
by itchyfeet
22 Mar 2020, 06:02
Forum: Mechanical
Topic: Early DG - Crankshaft Oil Thrower problem (pulley end)
Replies: 12
Views: 3143

Re: Early DG - Crankshaft Oil Thrower problem (pulley end)

It's a crude piece of engineering. you don't even need it but you may get more oil leaking through a worn seal. Just make one similar. Sad but I wonder how many people nowadays would have the skill set to get anywhere close to make one :? I do and coupd do it at home with simple tools. you could bu...
by itchyfeet
21 Mar 2020, 20:32
Forum: Mechanical
Topic: Early DG - Crankshaft Oil Thrower problem (pulley end)
Replies: 12
Views: 3143

Re: Early DG - Crankshaft Oil Thrower problem (pulley end)

It's a crude piece of engineering.
you don't even need it but you may get more oil leaking through a worn seal.

Just make one similar.
by itchyfeet
21 Mar 2020, 17:54
Forum: Mechanical
Topic: Early DG - Crankshaft Oil Thrower problem (pulley end)
Replies: 12
Views: 3143

Re: Early DG - Crankshaft Oil Thrower problem (pulley end)

Righto, got one here and measured for you...

Image
by itchyfeet
21 Mar 2020, 07:33
Forum: Mechanical
Topic: Tips for re-fitting driveshafts
Replies: 8
Views: 1981

Re: Tips for re-fitting driveshafts

RogerT wrote:Put a jack or blocks under the swing arm so as to reduce the drive shaft angle?


This^^^^ never had a problem myself but I usually jack from the swing arm.